NZQA Expiring unit standard 19988 version 5 Page 1 of 4 Title Implement a product safety plan for a work area in the dairy industry Level 3 Credits 5 Purpose People credited with this unit standard are able to: monitor product safety in a work area or sub-system; contribute to continuous improvement in a product safety plan; and demonstrate knowledge of product safety plan implementation relating to individual work area. Classification Dairy Manufacturing > Dairy Product Safety and Risk Management Available grade Achieved Explanatory notes 1 Work must be carried out in accordance with organisational requirements, licensing requirements, legislative requirements, and industrial awards and agreements. 2 Workplace information can include Standard Operating Procedures (SOPs), specifications and product safety plan advice. 3 Responsibility for monitoring product safety relates to work area, section or subsystem and is guided by the product safety plan. 4 Products and materials handled by the operator may include raw materials, ingredients, consumables and finished product. 5 Control points, inspection and test requirements refer to those outlined in the product safety plan. 6 Company product safety standards must be consistent with legal and quality requirements. 7 Involvement in continuous improvement can include participation in structured improvement programmes and day-to-day problem solving. 8 Examples of product safety hazards depend on work context and may include time, temperature, pH and water activity. 9 Contribution to continuous improvement is typically undertaken in consultation with the Hazard Analysis Critical Control Point (HACCP) team. 10 Product safety requirements in this unit standard encompass the company or legislative requirements that underpin product safety programmes in the dairy Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 19988 version 5 Page 2 of 4 industry. These include but are not limited to – Animal Products Act 1999, Animal Products (Dairy) Regulations 2005, relevant Dairy Specifications/Notices. 11 Organisational requirements refer to instructions to staff on policy and procedures which are documented in memo or manual format and are available in the workplace. These requirements include but are not limited to – site specific requirements, company quality management requirements. Outcomes and evidence requirements Outcome 1 Monitor product safety in a work area or sub-system. Evidence requirements 1.1 Critical control points are monitored to meet product safety requirements. Range critical control points may include but are not limited to – checks, inspections, tests. 1.2 Out-of-control processes or situations are identified and corrective action is taken in accordance with organisational requirements. 1.3 Product safety information is recorded in accordance with organisational requirements. Outcome 2 Contribute to continuous improvement in a product safety plan. Evidence requirements 2.1 Potential sources of product contamination are identified and reported in accordance with organisational requirements. 2.2 Conditions which promote microbial growth are identified. 2.3 Situations which present a product safety risk are identified, rectified and/or reported in accordance with organisational requirements. Outcome 3 Demonstrate knowledge of product safety plan implementation relating to individual work area. Evidence requirements 3.1 Product safety policy, procedures and responsibilities are identified in terms of their relationship to individual work area. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 19988 version 5 Page 3 of 4 3.2 The characteristics of materials, product and processes are identified in terms of carrying out work responsibilities. 3.3 Product safety hazards are identified in terms of workplace requirements. Range common product safety hazards may include but are not limited to – conditions conducive to microbial growth; known allergens associated with food handled and processed; common types of physical, chemical, and microbiological agents which can contaminate food; conditions conducive to physical and chemical contamination; common causes and evidence of crosscontamination. 3.4 Safety limits and parameters are identified in terms of each critical control point. 3.5 Pest prevention and control methods are identified in terms of their use in the workplace. Replacement information This unit standard has been replaced by unit standard 28631 This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 30 June 2003 Rollover and Revision 2 25 September 2006 Rollover and Revision 3 25 July 2007 Rollover and Revision 4 17 July 2009 Review 5 18 June 2015 31 December 2017 31 December 2017 31 December 2017 31 December 2017 31 December 2017 Consent and Moderation Requirements (CMR) reference 0022 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 19988 version 5 Page 4 of 4 Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016