Problem 5‐46 Overhead applied on the basis of direct labor hours Anticipated overhead $800,000; anticipated direct labor time 25,000 hours Standard: Estimated production volume: 3,000 units Direct material cost: $25/unit Direct labor/unit: 3 hours @ $12/hour Direct labor/unit: 3 hours @ $12/hour Enhanced: Estimated production volume: 4,000 units Direct material cost: $40/unit Direct labor/unit: 4 hours @ $12/hour Activities: order processing ‐ $150,000; machine processing ‐ $560,000; production inspection ‐ $90,000 ©Dr. Chula King All Rights Reserved Problem 5‐46 (continued) Orders Processed Machine Hours Worked Inspection Hours Standard 300 18,000 2,000 Enhanced 200 22,000 8,000 TOTAL 500 40,000 10,000 ©Dr. Chula King All Rights Reserved Problem 5‐46 (continued) Part 1: Compute unit manufacturing costs of Standard and Enhanced, assuming the use of direct labor hours to apply overhead. Applied Overhead Rate/unit = Budgeted Overhead ÷ Budgeted Direct Labor Hours Budgeted Overhead: $800,000 Budgeted Direct Labor Hours: (3,000 x 3/hour) + (4,000 x 4/hour) = 25,000 Applied Overhead Rate/unit = 800,000 ÷ l d h d / 25,000 = $32/direct labor hour $ /d l b h Standard Enhanced Direct Materials $ 25 $ 40 Direct Labor 36 (3x12) 48 (4x12) 128 (4x32) Overhead 96 (3x32) $216 Unit Mfg Cost $157 ©Dr. Chula King All Rights Reserved 1 Problem 5‐46 (continued) Part 2: Compute unit manufacturing costs of Standard and Enhanced using ABC Activity Cost Cost Driver Application Rate Order processing $150,000 500 Orders Proc $300/Order Proc Machine processing 560,000 40,000 MH 14/MH Product inspection 90,000 10,000 Insp. Hr 9/Insp Hr Standard Enhanced Order Processing $ 90,000 (300 x $300) $ 60,000 (200 x $300) Machine Processing 252,000 (18,000 x $14) 308,000 (22,000 x $14) 72,000 (8,000 x $9) Product Inspection 18,000 (2,000 x $9) Total $360,000 $440,000 # units ÷ 3,000 ÷ 4,000 OH Cost/unit $ 120 $ 110 ©Dr. Chula King All Rights Reserved Problem 5‐46 (continued) Part 2 (continued) Direct Materials Direct Labor Mfg Overhead Total Cost/Unit under ABC Standard $ 25 36 (3 x 12) 120 $ 181 Enhanced $ 40 48 (4x12) 110 $ 198 ©Dr. Chula King All Rights Reserved Problem 5‐46 (continued) Part 3(a): If direct labor hours is used to allocate overhead, determine which product is overcosted and which product is undercosted, and by what amount. Standard Enhanced Cost/unit using direct labor hours $157 $216 198 Cost/unit using ABC 181 (undercosted)/overcosted $( 24) $ 18 Part 3(b): Is it possible that the undercosting/overcosting are contributing to the company’s profit woes? Yes, because the selling price is primarily based on cost. If the product is overcosted, its resulting selling price could be too high, causing customers to go elsewhere for a comparable product with a lower price. If the product is undercosted, its resulting selling price may be too low to properly cover the cost of the product. ©Dr. Chula King All Rights Reserved 2