E-Houses & modules:
One-stop, plug & play modularized solutions
Reducing cost, risk and time on complex oil and gas operations
© Siemens AG 2015. All rights reserved.
Challenges and trends in the oil and gas industry
Industry challenges:
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Challenges in safety and simplicity of projects
Shorter project lead time and complex designs
Increasing cost of logistics, transportation, and formalities
Lack of ‘OEM’ integrators between EPCs and owners
Risk
Time
Projects
Cost
Resources
Benefits of modularization:
Industry trends:
Need of reliable suppliers:
Building equipment offsite
Aggressive project schedules
Products covering wide range
‘Plug & Play’ installation
Increase in project scopes
Correct fabrication capacities
Fewer personnel on-site
More number of applications
Project execution capabilities
Modular approaches gaining interest:
Offsite and on-site skills
Better than onsite fabrication:
Speed
Safety
Economical
© Siemens AG 2015. All rights reserved.
Quality
Convenience
Siemens is the right partner for modular solutions
Focus : Offer market an unique
blend of excellent Siemens products
fully integrated into “Plug & Play Modules”
ONE STOP MODULARISED SOLUTION FROM CONCEPT TO OPERATION
Pre-FEED/FEED
Offshore E-House
Engineering
Onshore E-house
Procurement
Power Gen module
Compression module
Single Shaft Compressors
Gear-Type Compressors
Gas Turbines
Steam Turbines
Power generation
Switchgear
Power distribution
Power management
Integrated Control & Safety system
© Siemens AG 2015. All rights reserved.
Industry Automation
Telecomunications & navigation
Operation Support
Construction
Marine systems
Process / Utility Modules
Drive Technologies E-Motor / Generator
Transformers
Engineering and consulting
Converters
Water treatment
Siemens is the right partner for modular solutions
Focus : Offer market an unique
blend of excellent Siemens products
fully integrated into “Plug & Play Modules”
ONE STOP MODULARISED SOLUTION FROM CONCEPT TO OPERATION
Pre-FEED/FEED
Offshore E-House
Engineering
Onshore E-house
Procurement
Power Gen module
Compression module
Single Shaft Compressors
Gear-Type Compressors
Gas Turbines
Steam Turbines
Power generation
Switchgear
Power distribution
Power management
Integrated Control & Safety system
© Siemens AG 2015. All rights reserved.
Industry Automation
Telecomunications & navigation
Operation Support
Construction
Marine systems
Process / Utility Modules
Drive Technologies E-Motor / Generator
Transformers
Engineering and consulting
Converters
Water treatment
Siemens is the right partner for modular solutions
Focus : Offer market an unique
blend of excellent Siemens products
fully integrated into “Plug & Play Modules”
ONE STOP MODULARISED SOLUTION FROM CONCEPT TO OPERATION
Pre-FEED/FEED
Offshore E-House
Engineering
Onshore E-house
Procurement
Operation Support
Construction
Power Gen module
Compression module
Process / Utility Modules
Key benefits for modularization market
One stop shop – less interfaces
Integration of Siemens expertise
Lower cost & risk (global reach)
Ease of maintenance (service)
Guaranteed performance
Steam Turbines
Single Shaft Compressors
Gear-Type Compressors
Gas Turbines
Power generation
Switchgear
Power distribution
Integrated Control & Safety system
© Siemens AG 2015. All rights reserved.
Industry Automation
Telecomunications & navigation
Power management
Marine systems
Drive Technologies E-Motor / Generator
Transformers
Engineering and consulting
Converters
Water treatment
Global setup for E-Houses and modules
Norway
Russia
Canada
Germany
Houston
Middle East
Middle
East
India
Global HQ:
Singapore
Brazil
© Siemens AG 2015. All rights reserved.
South
Africa
Australia
In house multi disciplinary engineering set-up
PLANT ENGINEERING
PROCESS
PIPING
MECHANICAL / RE
MECHANICAL /
HVAC
© Siemens AG 2015. All rights reserved.
ELECTRICAL
INSTRUMENTATION
CIVIL/
STRUCTURAL
One stop shop for shipbuilders
Topside Offerings
Customer proposition
• "Plug & Play"
- Single lift design
• Possible to offer 60% of
topside in value
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Compressors / as module
One face to customer
All modules fabricated in same facility (quality assurance)
Modules may be complemented by further offerings such as automation for the entire vessel
One stop shop (bundled offering/purchase orders)
EIT/E-house
Gas turbine / as module
Water solution / as module
FPSO / FLNG / FSRU
Note: FPSO = Floating Production, Storage and Offloading
FLNG = Floating Liquefied Natural Gas
FSRU = Floating Storage and Regasification Unit
© Siemens AG 2015. All rights reserved.
Power generation module example
Project:
Client:
End customer:
Delivery:
Champion 7 power generation module
SHELL Brunei
SHELL Brunei
June 2013
Scope of supply:
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2x 12MW GTGs
Fuel gas conditioning
E-House
MV switchgears
LV switchgears and DB’s
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Battery and charger
Transformers
Emergency DG
Power management
Single lift module
Dimension: 32m L x 26m D x 14m H
Weight: 1,018 MT
© Siemens AG 2015. All rights reserved.
Compression module with example
Major equipment description
Major equipment’s in the module
• Gas turbines / motor
• Gas compressor
• Suction and discharge scrubbers
• Gas coolers (air cooled
exchangers)
• Local Equipment Room (LER)
• Lube oil system and cooler
• Fuel gas system
• Dry gas seal system
• Inlet and exhaust ducting
• Pipes, valves, instruments, control
panel etc.
• Other safety system
© Siemens AG 2015. All rights reserved.
Example
Replace existing
compressors
Champion 7 Platform
Module to be
installed on new
platform
Further references
Petrobras RJS-409 Espadarte FPSO
Scope of supply:
Papua New Guinea LNG
Scope of supply:
Location: Brazil
EPC: Modec International LLC
End customer: Petrobras
(Petroleo Brasileiro)
E-House including:
• MV Switchgears
• LV Switchgears
• NGT/NGR
• VFD
Location: Queensland, Australia
EPC: Chiyoda JGC JV
End customer: Esso Australia
11 E-Houses including:
• MV Switchgears
• LV Switchgears
• Distribution Boards 400/230V
• UPS System
• ELICS party
• 3rd party equipment
Delivered: 2006
Blast rated: No
Dimension: 21m x 19.5m x 11m
Delivered: 2012
Blast rated: No
Max Dimension: 30m x 10m x 5m
Weight: 500MT
Weight: 400MT
650MT
Modec Petrobras Cicade MV 18 FPSO
Scope of supply:
Gladstone LNG
Scope of supply:
Location: Brazil
EPC: Modec International LLC
End customer: Petrobras
(Petroleo Brasileiro)
E-House including:
• MV Switchgears
• LV Switchgears and DB's
• Transformers
• AC/DC Power supply
• Power Management System
Location: Queensland, Australia
EPC: Bechtel
End customer: GLNG
9 E-Houses including:
• MV Switchgears
• LV Switchgears
• Distribution Boards 400/230V
• Power Management System
• Distribution Transformers
• Bus ducts
• AC/DC UPS
Delivered: 2008
Blast rated: No
Dimension: 19m x 18m x 14m
Weight: 650MT
Delivered: 2013
Blast rated: Yes
Max Dimension: 56m x 16.5m x 5.5m
(1 split)
Weight: 750MT
Tullow Jubilee FPSO
Scope of supply:
Australia Pacific LNG
Scope of supply:
Location: Ghana
EPC: Modec International LLC
End customer: Tullow Ghana
E-House including:
• MV Switchgears
• LV Switchgears and DB's
• HVAC
• F&G
Location: Queensland, Australia
EPC: Bechtel
End customer: APLNG
(ConcoPhillips)
7 E-Houses including:
• MV GIS switchgears
• MV AIS switchgears
• LV switchgears
• Distribution boards 400/230V
• Power Management System
• Bus ducts
• DC UPS
Delivered: 2009
Blast rated: No
Dimension: 30m x 20m x 15m
Delivered: 2013
Blast rated: Yes
Dimension: 58m x 20m x 5m
Weight: 620MT
Weight: 800MT
© Siemens AG 2015. All rights reserved.
Further references
Petrobras RJS-409 Espadarte FPSO
Scope of supply:
Papua New Guinea LNG
Scope of supply:
Location: Brazil
EPC: Modec International LLC
End customer: Petrobras
(Petroleo Brasileiro)
E-House including:
• MV Switchgears
• LV Switchgears
• NGT/NGR
• VFD
Location: Queensland, Australia
EPC: Chiyoda JGC JV
End customer: Esso Australia
11 E-Houses including:
• MV Switchgears
• LV Switchgears
• Distribution Boards 400/230V
• UPS System
• ELICS party
• 3rd party equipment
Delivered: 2006
Blast rated: No
Dimension: 21m x 19.5m x 11m
Delivered: 2012
Blast rated: No
Max Dimension: 30m x 10m x 5m
Weight: 500MT
Weight: 400MT
650MT
Successful execution of 20 onshore and offshore projects
(Totaling 60 modules, weighing 18000 MT), including the world’s
longest onshore sub-station building (60m x 20m) without split
Modec Petrobras Cicade MV 18 FPSO
Scope of supply:
Gladstone LNG
Scope of supply:
Location: Brazil
EPC: Modec International LLC
End customer: Petrobras
(Petroleo Brasileiro)
E-House including:
• MV Switchgears
• LV Switchgears and DB's
• Transformers
• AC/DC Power supply
• Power Management System
Location: Queensland, Australia
EPC: Bechtel
End customer: GLNG
9 E-Houses including:
• MV Switchgears
• LV Switchgears
• Distribution Boards 400/230V
• Power Management System
• Distribution Transformers
• Bus ducts
• AC/DC UPS
Tullow Jubilee FPSO
Scope of supply:
Australia Pacific LNG
Scope of supply:
Location: Ghana
EPC: Modec International LLC
End customer: Tullow Ghana
E-House including:
• MV Switchgears
• LV Switchgears and DB's
• HVAC
• F&G
Location: Queensland, Australia
EPC: Bechtel
End customer: APLNG
(ConcoPhillips)
7 E-Houses including:
• MV GIS switchgears
• MV AIS switchgears
• LV switchgears
• Distribution boards 400/230V
• Power Management System
• Bus ducts
• DC UPS
Delivered: 2013
Blast rated: Yes
Max Dimension: 56m x 16.5m x 5.5m
(1 split)
The largest single lift module currently being built by Siemens will be
a worldWeight:
record
for an electrical substation building with a dimension
650MT
Weight: 750MT
of 90m x 36m and a weight of approximately 2,500 MT
Delivered: 2008
Blast rated: No
Dimension: 19m x 18m x 14m
Delivered: 2009
Blast rated: No
Dimension: 30m x 20m x 15m
Delivered: 2013
Blast rated: Yes
Dimension: 58m x 20m x 5m
Weight: 620MT
Weight: 800MT
© Siemens AG 2015. All rights reserved.
Value proposition
One stop solutions
Provide customers with complete solutions, CAPEX savings, OPEX savings,
and reliability in project execution and system operations
Siemens offers:
• Reduction of interfaces
• One stop shop for major systems - Less responsibility and risk for system integration and performance
• Guaranteed performance for critical requirements
• Uniformity across a wide portfolio
• Lower cost and risk in operations through Siemens global reach
• Effective integration of Siemens’ knowledge and expertise
• Reduced training and services costs
• Ease of maintenance
• Savings in spares inventory
© Siemens AG 2015. All rights reserved.
We are happy to answer your questions!
© Siemens AG 2015. All rights reserved.