E-House & Modules: One-Stop, Plug & Play Modularized Solutions

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E-House & Modules:
One-Stop, Plug & Play Modularized Solutions
Reducing cost, risk and time on complex oil and gas operations
© Siemens AG 2015. All rights reserved.
Solutions involved in offshore
…many of which can be plug & play modularized solutions
Power Distribution
Thruster Package
Power Management
System
Power Generation
Process equipment
Liquefaction compressor
© Siemens AG 2015. All rights reserved.
ICSS System
Multiple type modules for shipbuilders
Topside offerings
Customer proposition
• "Plug & Play"
- Single lift design
• Possible to offer 60% of
topside in value
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Compressors / as module
One face to customer
All modules fabricated in same facility (quality assurance)
Modules may be complemented by further offerings such as automation for the entire vessel
One stop shop (bundled offering/purchase orders)
EIT/E-house
Gas turbine / as module
Water solution / as module
FPSO / FLNG / FSRU
Note: FPSO = Floating Production, Storage and Offloading
FLNG = Floating Liquefied Natural Gas
FSRU = Floating Storage and Regasification Unit
© Siemens AG 2015. All rights reserved.
Differences of modularization and conventional packages
Individual equipment or packages
Integrated modules
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Stand alone equipment or package
Risk of shipping damage and loss
More resources and time required to integrate
Coordination with multiple vendors for each package
Pre-tested without any integration with other systems
Extensive installation and commissioning time
© Siemens AG 2015. All rights reserved.
Fully integrated solution including all required equipment
Safer building offsite, easier test and inspection
Arrives fully tested with all interfaced equipment
Short setup time due to plug & play methodology
Easier coordination via a single source supplier
Minimum time on site
Easy to upgrade and maintain for future requirements
Cost saving potential with modularization
-20%
100
10
35
Up to -50% on
planning due to
standardization
Up to -80% on-site work due to prefabrication
80
25
10
5
Additional costs
due to client team
mobilization at the
fabrication yard
45
Extra shipping
costs due to
module
20
Planning / controlling
costs
Equipment
costs
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EPC and
installation
costs
Current
costs to
customer
Reduction in
planning and
controlling
Reduction in
EPC costs
Increase in client
construction
management
Increase in
transportation
Expected
costs to
customer
Types of modules for offshore applications
Power generation module
Major equipment description
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Gas turbine generators
Fuel gas conditioning
E-house
MV switchgear
LV switchgear
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Emergency diesel generation
Distribution boards
Battery and charger
Transformers
Power management
Key operational advantages
Single lift 32 x 26 x 14 m, 1018 MT
© Siemens AG 2015. All rights reserved.
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Easily expandable for future power upgrades
Plug & play single lift PowerGen modules
Many configurations with different fuel types
Includes integrated electrical equipment
Fully tested and certified for easy integration
Offsite assembly with less on-site risk
On time delivery with single source vendor
Siemens is the right partner for modular solutions
Focus : Offer market an unique
blend of excellent Siemens products
fully integrated into “Plug & Play Modules”
ONE STOP MODULARISED SOLUTION FROM CONCEPT TO OPERATION
Pre-FEED/FEED
Offshore E-House
Procurement
Engineering
Onshore E-house
Power gen module
Compression module
Single Shaft compressors
Gear-Type compressors
Gas turbines
Steam turbines
Power generation
Switchgear
Power distribution
Power management
Integrated control & safety system
© Siemens AG 2015. All rights reserved.
Industry automation
Telecomunications & navigation
Operation support
Construction
Marine systems
Process / utility modules
Drive technologies E-Motor / generator
Transformers
Engineering and consulting
Converters
Water treatment
Siemens is the right partner for modular solutions
Focus : Offer market an unique
blend of excellent Siemens products
fully integrated into “Plug & Play Modules”
ONE STOP MODULARISED SOLUTION FROM CONCEPT TO OPERATION
Pre-FEED/FEED
Offshore E-House
Procurement
Engineering
Onshore E-house
Power gen module
Compression module
Single Shaft compressors
Gear-Type compressors
Gas turbines
Steam turbines
Power generation
Switchgear
Power distribution
Power management
Integrated control & safety system
© Siemens AG 2015. All rights reserved.
Industry automation
Telecomunications & navigation
Operation support
Construction
Marine systems
Process / utility modules
Drive technologies E-Motor / generator
Transformers
Engineering and consulting
Converters
Water treatment
Types of modules for offshore applications
Electrical-house (E-house)
Major equipment within pre-fabricated module
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MV air or gas insulated switchgear (AIS, GIS)
LV switchgear
Power management system
Transformers
DC battery & charger
UPS system
Telecom panels
Complete engineering for module (i.e. structural, architectural)
Heating, ventilation, and air conditioning (HVAC)
Fire & gas
Lighting and small power
Cables, trays, supports
Busducts
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Pre-fabricated and pre-tested
Key operational advantages
• Optimize space usage
• Reduced maintenance and life time costs
Maximize equipment life
• Reduce installation time – “Plug & Play”
• Minimize on-site activities and reduce risk
• Custom-made solution from a single vendor
• High flexibility through modular design
Types of modules for offshore applications
Compression module
Major equipment description
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Gas turbines
Motors
Gas compressor
Suction and discharge scrubbers
Gas coolers (air cooled exchangers)
Local Equipment Room (LER)
Lube oil system and cooler
Fuel gas system
Dry gas seal system
Inlet and exhaust ducting
Pipes, valves, instruments,
control panels
• Other safety systems
© Siemens AG 2015. All rights reserved.
Types of compression modules
• Liquefaction modules
• Boil-Off Gas (BOG) modules
• Refrigeration modules
Key operational advantages
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Easily expandable for future upgrades
Plug & play single lift compression modules
Many configurations based on engine type
Includes all required process and piping
Fully tested and certified for easy integration
Offsite assembly with less on-site risk
On time delivery with single source vendor
Global setup for E-Houses and modules
Norway
Russia
Canada
Germany
Houston
Middle East
Middle
East
India
Global HQ:
Singapore
Brazil
© Siemens AG 2015. All rights reserved.
South
Africa
Australia
Further references
Petrobras RJS-409 Espadarte FPSO
Scope of supply:
Papua New Guinea LNG
Scope of supply:
Location: Brazil
EPC: Modec International LLC
End customer: Petrobras
(Petroleo Brasileiro)
E-House including:
• MV Switchgears
• LV Switchgears
• NGT/NGR
• VFD
Location: Queensland, Australia
EPC: Chiyoda JGC JV
End customer: Esso Australia
11 E-Houses including:
• MV Switchgears
• LV Switchgears
• Distribution Boards 400/230V
• UPS System
• ELICS party
• 3rd party equipment
Delivered: 2006
Blast rated: No
Dimension: 21m x 19.5m x 11m
Delivered: 2012
Blast rated: No
Max Dimension: 30m x 10m x 5m
Weight: 500MT
Weight: 400MT
650MT
Modec Petrobras Cicade MV 18 FPSO
Scope of supply:
Gladstone LNG
Scope of supply:
Location: Brazil
EPC: Modec International LLC
End customer: Petrobras
(Petroleo Brasileiro)
E-House including:
• MV Switchgears
• LV Switchgears and DB's
• Transformers
• AC/DC Power supply
• Power Management System
Location: Queensland, Australia
EPC: Bechtel
End customer: GLNG
9 E-Houses including:
• MV Switchgears
• LV Switchgears
• Distribution Boards 400/230V
• Power Management System
• Distribution Transformers
• Bus ducts
• AC/DC UPS
Delivered: 2008
Blast rated: No
Dimension: 19m x 18m x 14m
Weight: 650MT
Delivered: 2013
Blast rated: Yes
Max Dimension: 56m x 16.5m x 5.5m
(1 split)
Weight: 750MT
Tullow Jubilee FPSO
Scope of supply:
Australia Pacific LNG
Scope of supply:
Location: Ghana
EPC: Modec International LLC
End customer: Tullow Ghana
E-House including:
• MV Switchgears
• LV Switchgears and DB's
• HVAC
• F&G
Location: Queensland, Australia
EPC: Bechtel
End customer: APLNG
(ConcoPhillips)
7 E-Houses including:
• MV GIS switchgears
• MV AIS switchgears
• LV switchgears
• Distribution boards 400/230V
• Power Management System
• Bus ducts
• DC UPS
Delivered: 2009
Blast rated: No
Dimension: 30m x 20m x 15m
Delivered: 2013
Blast rated: Yes
Dimension: 58m x 20m x 5m
Weight: 620MT
Weight: 800MT
© Siemens AG 2015. All rights reserved.
Further references
Petrobras RJS-409 Espadarte FPSO
Scope of supply:
Papua New Guinea LNG
Scope of supply:
Location: Brazil
EPC: Modec International LLC
End customer: Petrobras
(Petroleo Brasileiro)
E-House including:
• MV Switchgears
• LV Switchgears
• NGT/NGR
• VFD
Location: Queensland, Australia
EPC: Chiyoda JGC JV
End customer: Esso Australia
11 E-Houses including:
• MV Switchgears
• LV Switchgears
• Distribution Boards 400/230V
• UPS System
• ELICS party
• 3rd party equipment
Delivered: 2006
Blast rated: No
Dimension: 21m x 19.5m x 11m
Delivered: 2012
Blast rated: No
Max Dimension: 30m x 10m x 5m
Weight: 500MT
Weight: 400MT
650MT
Modec Petrobras Cicade MV 18 FPSO
Scope of supply:
Gladstone LNG
Scope of supply:
Location: Brazil
EPC: Modec International LLC
End customer: Petrobras
(Petroleo Brasileiro)
E-House including:
• MV Switchgears
• LV Switchgears and DB's
• Transformers
• AC/DC Power supply
• Power Management System
Location: Queensland, Australia
EPC: Bechtel
End customer: GLNG
9 E-Houses including:
• MV Switchgears
• LV Switchgears
• Distribution Boards 400/230V
• Power Management System
• Distribution Transformers
• Bus ducts
• AC/DC UPS
Tullow Jubilee FPSO
Scope of supply:
Australia Pacific LNG
Scope of supply:
Location: Ghana
EPC: Modec International LLC
End customer: Tullow Ghana
E-House including:
• MV Switchgears
• LV Switchgears and DB's
• HVAC
• F&G
Location: Queensland, Australia
EPC: Bechtel
End customer: APLNG
(ConcoPhillips)
7 E-Houses including:
• MV GIS switchgears
• MV AIS switchgears
• LV switchgears
• Distribution boards 400/230V
• Power Management System
• Bus ducts
• DC UPS
Delivered: 2013
Blast rated: Yes
Max Dimension: 56m x 16.5m x 5.5m
(1 split)
The largest single lift module currently being built by Siemens will be
a worldWeight:
record
for an electrical substation building with a dimension
650MT
Weight: 750MT
of 90m x 36m and a weight of approximately 2,500 MT
Delivered: 2008
Blast rated: No
Dimension: 19m x 18m x 14m
Delivered: 2009
Blast rated: No
Dimension: 30m x 20m x 15m
Delivered: 2013
Blast rated: Yes
Dimension: 58m x 20m x 5m
Weight: 620MT
Weight: 800MT
© Siemens AG 2015. All rights reserved.
We are happy to answer your questions!
© Siemens AG 2015. All rights reserved.
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