E-House & Modules: One-Stop, Plug & Play Modularized Solutions Reducing cost, risk and time on complex oil and gas operations © Siemens AG 2015. All rights reserved. Solutions involved in offshore …many of which can be plug & play modularized solutions Power Distribution Thruster Package Power Management System Power Generation Process equipment Liquefaction compressor © Siemens AG 2015. All rights reserved. ICSS System Multiple type modules for shipbuilders Topside offerings Customer proposition • "Plug & Play" - Single lift design • Possible to offer 60% of topside in value • • • • Compressors / as module One face to customer All modules fabricated in same facility (quality assurance) Modules may be complemented by further offerings such as automation for the entire vessel One stop shop (bundled offering/purchase orders) EIT/E-house Gas turbine / as module Water solution / as module FPSO / FLNG / FSRU Note: FPSO = Floating Production, Storage and Offloading FLNG = Floating Liquefied Natural Gas FSRU = Floating Storage and Regasification Unit © Siemens AG 2015. All rights reserved. Differences of modularization and conventional packages Individual equipment or packages Integrated modules • • • • • • • • • • • • • Stand alone equipment or package Risk of shipping damage and loss More resources and time required to integrate Coordination with multiple vendors for each package Pre-tested without any integration with other systems Extensive installation and commissioning time © Siemens AG 2015. All rights reserved. Fully integrated solution including all required equipment Safer building offsite, easier test and inspection Arrives fully tested with all interfaced equipment Short setup time due to plug & play methodology Easier coordination via a single source supplier Minimum time on site Easy to upgrade and maintain for future requirements Cost saving potential with modularization -20% 100 10 35 Up to -50% on planning due to standardization Up to -80% on-site work due to prefabrication 80 25 10 5 Additional costs due to client team mobilization at the fabrication yard 45 Extra shipping costs due to module 20 Planning / controlling costs Equipment costs © Siemens AG 2015. All rights reserved. EPC and installation costs Current costs to customer Reduction in planning and controlling Reduction in EPC costs Increase in client construction management Increase in transportation Expected costs to customer Types of modules for offshore applications Power generation module Major equipment description • • • • • Gas turbine generators Fuel gas conditioning E-house MV switchgear LV switchgear • • • • • Emergency diesel generation Distribution boards Battery and charger Transformers Power management Key operational advantages Single lift 32 x 26 x 14 m, 1018 MT © Siemens AG 2015. All rights reserved. • • • • • • • Easily expandable for future power upgrades Plug & play single lift PowerGen modules Many configurations with different fuel types Includes integrated electrical equipment Fully tested and certified for easy integration Offsite assembly with less on-site risk On time delivery with single source vendor Siemens is the right partner for modular solutions Focus : Offer market an unique blend of excellent Siemens products fully integrated into “Plug & Play Modules” ONE STOP MODULARISED SOLUTION FROM CONCEPT TO OPERATION Pre-FEED/FEED Offshore E-House Procurement Engineering Onshore E-house Power gen module Compression module Single Shaft compressors Gear-Type compressors Gas turbines Steam turbines Power generation Switchgear Power distribution Power management Integrated control & safety system © Siemens AG 2015. All rights reserved. Industry automation Telecomunications & navigation Operation support Construction Marine systems Process / utility modules Drive technologies E-Motor / generator Transformers Engineering and consulting Converters Water treatment Siemens is the right partner for modular solutions Focus : Offer market an unique blend of excellent Siemens products fully integrated into “Plug & Play Modules” ONE STOP MODULARISED SOLUTION FROM CONCEPT TO OPERATION Pre-FEED/FEED Offshore E-House Procurement Engineering Onshore E-house Power gen module Compression module Single Shaft compressors Gear-Type compressors Gas turbines Steam turbines Power generation Switchgear Power distribution Power management Integrated control & safety system © Siemens AG 2015. All rights reserved. Industry automation Telecomunications & navigation Operation support Construction Marine systems Process / utility modules Drive technologies E-Motor / generator Transformers Engineering and consulting Converters Water treatment Types of modules for offshore applications Electrical-house (E-house) Major equipment within pre-fabricated module • • • • • • • • • • • • • MV air or gas insulated switchgear (AIS, GIS) LV switchgear Power management system Transformers DC battery & charger UPS system Telecom panels Complete engineering for module (i.e. structural, architectural) Heating, ventilation, and air conditioning (HVAC) Fire & gas Lighting and small power Cables, trays, supports Busducts © Siemens AG 2015. All rights reserved. Pre-fabricated and pre-tested Key operational advantages • Optimize space usage • Reduced maintenance and life time costs Maximize equipment life • Reduce installation time – “Plug & Play” • Minimize on-site activities and reduce risk • Custom-made solution from a single vendor • High flexibility through modular design Types of modules for offshore applications Compression module Major equipment description • • • • • • • • • • • Gas turbines Motors Gas compressor Suction and discharge scrubbers Gas coolers (air cooled exchangers) Local Equipment Room (LER) Lube oil system and cooler Fuel gas system Dry gas seal system Inlet and exhaust ducting Pipes, valves, instruments, control panels • Other safety systems © Siemens AG 2015. All rights reserved. Types of compression modules • Liquefaction modules • Boil-Off Gas (BOG) modules • Refrigeration modules Key operational advantages • • • • • • • Easily expandable for future upgrades Plug & play single lift compression modules Many configurations based on engine type Includes all required process and piping Fully tested and certified for easy integration Offsite assembly with less on-site risk On time delivery with single source vendor Global setup for E-Houses and modules Norway Russia Canada Germany Houston Middle East Middle East India Global HQ: Singapore Brazil © Siemens AG 2015. All rights reserved. South Africa Australia Further references Petrobras RJS-409 Espadarte FPSO Scope of supply: Papua New Guinea LNG Scope of supply: Location: Brazil EPC: Modec International LLC End customer: Petrobras (Petroleo Brasileiro) E-House including: • MV Switchgears • LV Switchgears • NGT/NGR • VFD Location: Queensland, Australia EPC: Chiyoda JGC JV End customer: Esso Australia 11 E-Houses including: • MV Switchgears • LV Switchgears • Distribution Boards 400/230V • UPS System • ELICS party • 3rd party equipment Delivered: 2006 Blast rated: No Dimension: 21m x 19.5m x 11m Delivered: 2012 Blast rated: No Max Dimension: 30m x 10m x 5m Weight: 500MT Weight: 400MT 650MT Modec Petrobras Cicade MV 18 FPSO Scope of supply: Gladstone LNG Scope of supply: Location: Brazil EPC: Modec International LLC End customer: Petrobras (Petroleo Brasileiro) E-House including: • MV Switchgears • LV Switchgears and DB's • Transformers • AC/DC Power supply • Power Management System Location: Queensland, Australia EPC: Bechtel End customer: GLNG 9 E-Houses including: • MV Switchgears • LV Switchgears • Distribution Boards 400/230V • Power Management System • Distribution Transformers • Bus ducts • AC/DC UPS Delivered: 2008 Blast rated: No Dimension: 19m x 18m x 14m Weight: 650MT Delivered: 2013 Blast rated: Yes Max Dimension: 56m x 16.5m x 5.5m (1 split) Weight: 750MT Tullow Jubilee FPSO Scope of supply: Australia Pacific LNG Scope of supply: Location: Ghana EPC: Modec International LLC End customer: Tullow Ghana E-House including: • MV Switchgears • LV Switchgears and DB's • HVAC • F&G Location: Queensland, Australia EPC: Bechtel End customer: APLNG (ConcoPhillips) 7 E-Houses including: • MV GIS switchgears • MV AIS switchgears • LV switchgears • Distribution boards 400/230V • Power Management System • Bus ducts • DC UPS Delivered: 2009 Blast rated: No Dimension: 30m x 20m x 15m Delivered: 2013 Blast rated: Yes Dimension: 58m x 20m x 5m Weight: 620MT Weight: 800MT © Siemens AG 2015. All rights reserved. Further references Petrobras RJS-409 Espadarte FPSO Scope of supply: Papua New Guinea LNG Scope of supply: Location: Brazil EPC: Modec International LLC End customer: Petrobras (Petroleo Brasileiro) E-House including: • MV Switchgears • LV Switchgears • NGT/NGR • VFD Location: Queensland, Australia EPC: Chiyoda JGC JV End customer: Esso Australia 11 E-Houses including: • MV Switchgears • LV Switchgears • Distribution Boards 400/230V • UPS System • ELICS party • 3rd party equipment Delivered: 2006 Blast rated: No Dimension: 21m x 19.5m x 11m Delivered: 2012 Blast rated: No Max Dimension: 30m x 10m x 5m Weight: 500MT Weight: 400MT 650MT Modec Petrobras Cicade MV 18 FPSO Scope of supply: Gladstone LNG Scope of supply: Location: Brazil EPC: Modec International LLC End customer: Petrobras (Petroleo Brasileiro) E-House including: • MV Switchgears • LV Switchgears and DB's • Transformers • AC/DC Power supply • Power Management System Location: Queensland, Australia EPC: Bechtel End customer: GLNG 9 E-Houses including: • MV Switchgears • LV Switchgears • Distribution Boards 400/230V • Power Management System • Distribution Transformers • Bus ducts • AC/DC UPS Tullow Jubilee FPSO Scope of supply: Australia Pacific LNG Scope of supply: Location: Ghana EPC: Modec International LLC End customer: Tullow Ghana E-House including: • MV Switchgears • LV Switchgears and DB's • HVAC • F&G Location: Queensland, Australia EPC: Bechtel End customer: APLNG (ConcoPhillips) 7 E-Houses including: • MV GIS switchgears • MV AIS switchgears • LV switchgears • Distribution boards 400/230V • Power Management System • Bus ducts • DC UPS Delivered: 2013 Blast rated: Yes Max Dimension: 56m x 16.5m x 5.5m (1 split) The largest single lift module currently being built by Siemens will be a worldWeight: record for an electrical substation building with a dimension 650MT Weight: 750MT of 90m x 36m and a weight of approximately 2,500 MT Delivered: 2008 Blast rated: No Dimension: 19m x 18m x 14m Delivered: 2009 Blast rated: No Dimension: 30m x 20m x 15m Delivered: 2013 Blast rated: Yes Dimension: 58m x 20m x 5m Weight: 620MT Weight: 800MT © Siemens AG 2015. 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