MANUFACTURING EXECUTION

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MANUFACTURING EXECUTION
Finished
Goods stock
Plant Activity
10000
10000
2
2
Raw
Consumption
5000
Cost
Elem
ent
Assembly painting
engineering
Areas of
responsibilities
Who does the
work?
Activity
Types
Cost
Center
Work
Center
Raw Stock
5000
1
Routing
contain the list the sequence of steps
for producing a material, that is:
Operations,
Operation Sequences
Usage
Time elements
Work Centers.
Component allocations
Basic data
Default values
Cost center
Capacities
Scheduling
HR assignment
1
BOM
FI
Variances
settled
Material
Sales Info
Syst
Controlling
Profitable
Analisys
CO-PA
SOP
Product
Group
Sales &
Operation
Planning
Product
Group
Disaggregation
and transfer to
Availability Check: Checks for:
MD04: Stock/Req.list: info current status of stocks
MRP list: info latest plann run
Demand
Management
(from Rout+BOM or manually)
E
(inhouse
production)
MRP
MPS
(Admin of Ind Req.)
`
Material
Requirements
Planning
Planned
Orders
Sales Order
(Created in
SD)
Items
= Customer
Ind. Req.
F
(Externally
procured)
Order Creation Options:
Without BOM – Routing
With BOM – Routing
With Routing
With Planned Order
Planned
Orders
Purchase
Requisition
Release
If a BOM is changed after a Pln Order is created but before is converted into
a Prod. Order: BOM is not re-read and the Prod. Order uses the old BOM
Items
Manual Forecast
Forcasting = Warehouse
Req. = Planned Ind. Req.
-Material components
-Capacities
-PRT’s
Header +
Items
Schedule
Lines
Purchase
Order
Only in the opening
period
Elements of a Prod. Order:
Order Header
Settlement rule
Costs
Operations
Operation sequences
Material components
PRTs
Trigger points
Documents links
CO
Releasing orders: levels
_Individual operation
_Whole order
_Several orders together
2
Mvt 101
Goods
Receipt
Production Order
1
OP
Items
OP
C.O.T
Items
Costs debited
to Prod.Order
Cost Object Controlling (COC):
Order settlement:
_Debits the stock account
_Credits the order
Order related
.flexible production environment
.flexible product range
.Cost mgt of ind. production lots
.if controlling is required for each order
.High setup costs
.Manufacture o co-products
Goods
Issue
Status Prod. Order:
CRTD
MM
FI
CO
Product related
Production Order: GI - Goods Issue Posting:
Is executed for a consumption of a material component for a prod. order.
List the application modules that integrate with Manufacturing Execution:
Inventory Management
Quality Management
FI - Financial Accounting
CO -Controlling
SD - Sales and Distribution
Order
PS -Project Systems
HCM -Human Capital Management
MM - Material document: describe the g. movt. from the MM (stock) point of view.
FI - Accounting document: describes the goods movt. from the FI point of view.
CO - Cost accounting document: serve various cost analysis purposes
_ Account affected:
.Consumption is debited
.Raw material Stock is credited
. NON Finished goods stock, Plant activity
Q + $ (value) in Material master data is updated
Reservations is Reduced (for planned withdrawal)
Determination of actual costs (evaluation) and update of order
When you display the material document, you can branch to the other documents
GI doc. can be printed.
The GI posting is controlled via a movement type 261.
Production Order: GR - Goods Receipt Posting
Realizes the stock receipt of a product produced using a production order.
MM - Material document:
FI - Accounting document:
CO - Cost accounting document: serve various cost analysis purposes
_ Account affected:
.Finished good stock is debited
.Plant activity is credited
. NON consump, raw mat.
When you display the material document, you can branch to the other doc.
GR doc. can be printed
Delivery quantity in an order is Updated
lant activity is Updated
Evaluation of the receipt
Credit to order
The GR posting is controlled via a movement type 101.
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