RESUME
SANGAPPA. B. KONAPANAVAR
NAME:
ADDRESS:
C/O Mr. S. P. Jagadade,
Jeevandhara Hsg Society,
Yamunanagar, Nigadi,
Pune. Maharastra.
CELL:
9552566015 & 9923383774
EMAIL
sangappabk@rediffmail.com
QUALIFICATION:
INSTITUTION:
4-years Diploma in Tool Engineering (GTTC)
Govt. Tool Room & Training Centre,
Rajajinagar, BANGALORE - 44
YEAR OF COMPLITION: Feb-1985
OVERALL SKILLS:
About 24 years experience in
- Product Development,
- Development of Casting & Forging Parts,
- Machining of Castings & Forging parts
- Sheet Metal / Fabricated Parts,
- Tool Room & Pattern Shop
- Work Planning,
- Manpower Handling,
- Projects Handling
- QC Tools / Systems implimation
- Familiar with ISO & TS16949 Quality Systems,
Software skills:
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AutoCAD - 2D
Catia V5 - 3D
Pro – E – 3D
Magma soft - Simulation
Microsoft Office
Microsoft Project
EXPERENCE DETAILS:
Feb 2012 to till date:
Working at Assent Tools, Talewade, PUNE an ISO 9001 company, as co ordinater between
Tool maker & Customer.
The company is one of the leading Design & Manufacturer of Foundry Tooling, Press Tools,
PDC & GDC Dies by 3D & CNC route.
The Major Customers are:
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Kirloskar Ferrous Industries Ltd, Solapur & Hospet
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Mahindra Hinoday Industries Ltd, Pune
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Indian Smelting & Refinery Ltd, Pune
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Precision Camshafts Ltd, Solapur
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Alucast Auto Parts Ltd, Belgaum
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SPM Autocomp System Ltd, Pune
Responsibilities:
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RFQ study & Costing
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Design of Tools & Patterns
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Layouts & Methodings
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Get Approval from Customers
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Preparation all 2D & 3D in Design Dept.
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Co ordinate with CAM dept & CNC machining
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Assembly & Final Inspection
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Trials of all Tooling at Customers
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Rectification of Toolings
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New Customers assignments & new orders.
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Correspondents with Customers
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Payments collections
2. From April 2011 to Jan 2012
Company: Alucast Auto Parts Ltd. Belgaum.
Products: In FG Grade In SG Grade -
Camshafts, Brake Drums, Fly Wheels, Turbo Housings.
Flange Yokes, Mtg. Brackets, Carriers, Brake Parts.
Molding lines – DISA MATCH 130 - HPML, ARPA 450 – Double line
Customers: Bosch, Spicer, Ford, Tata Motors, Automotive Axle, Turbo Energy, MUL
Job profile:
Dy. General Manager Development
Responsibilities:
-New Product Development (NPD)
(In charge of Design Office, Tooling Procurement, and Pattern shop)
- Enquiry stage - RFQ
Study of part 2D Drg. / 3D model, Feasibility study, & Costing.
- Verification stage – APQP
Time plan of total project, Freeze of Part Drg. / 3D Model.
- Design stage – Tooling, Pattern, Core box, Fixtures, Gauges
Approval of all tooling by referring 3D model
- Gating Design, Methoding Layout
- Pattern layout, Gating Verification by Simulation
- Develop Tools & SPMs for Special process
- Toolings / Gauges Manufacturing – In house & at Vendors
Follow-up with vendors, get tools as per time plan
- Toolings Validation & Trials – In-house
Achieve of Metallurgy & Dimensions
- Process set up – Process Layout / Chart
- Sample lot Preparation – PPAP
Preparation of all Inspection/Test reports
- Approval of PPAP Lot – Feedback from Customer
Communicate/Follow up with Customer
- Part Productionisation.
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Familiar with International Customers requirements, Company standards &
Communication & correspondence
3. From Oct 2008 to March 2011
Company:
Precision Camshaft Ltd, Solapur, 100% Export Unit
Products: Camshafts Supplying to FORD, GM, BMW, MAHALE.
Job profile:
Manager Development
Responsibilities:
- Product Development
(Incharge of Design Office, Tooling Procurement, and Pattern shop)
- Enquiry stage - RFQ
Study of part 2D Drg. / 3D model, Feasibility study, & Costing.
- Verification stage – APQP
Time plan of total project, Freeze of Part Drg. / Model.
- Design stage – Tooling, Pattern, Core box, Fixtures, Gauges
Approval of all tooling by referring 3D model
- Develop Tools & SPMs for Special process
- Toolings / Gauges Manufacturing – In house & at Vendors
Follow-up with vendors, get tools as per time plan
- Toolings Validation & Trials – In-house
Achieve of Metallurgy & Dimensions
- Process set up – Process Layout / Chart
- Sample lot Preparation – PPAP
Preparation of all Inspection/Test reports
- Approval of PPAP Lot – Feedback from Customer
Communicate/Follow up with Customer
- Part Productionisation.
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Familiar with International Customers requirements, Company standards &
Communication & correspondence
- Achievements in Present Company
- Product Development Time reduced from 16 weeks to 10 weeks by
proper planning & monitoring ( Microsoft Project)
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Tooling cost reduced by 20% by Improving Tooling design & re costing
of tooling cost
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Line Rejection reduced by 4% by Improving Toolings
4 .From April 2007 to Oct 2008.
Company: Kirloskar Ferrous Industries Limited, Hospet
Products: Graded Castings & Machined Castings.
Cylinder Heads, Blocks, Housings.
Job profile:
Manager – Industrial Engineering & Projects
Responsibilities:
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Process study in Core shop & Mould line
Process set up in Core Shop
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Time Study & Target set up for each Processes.
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Modification in Toolings to increase productivity
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New Machine & Equipments procurement & Erection
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Plan & Implimation of New Projects.
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Search for New Sources & Co ordinate with Purchase Dept.
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Deal with International Suppliers, & Arrange for Import of Toolings
Equipments
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Development of New Vendors
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Finalization of Contractors & vendors Rates
Achievements in KFIL
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Core box change over time for shell machines reduction from
8 hrs to 2 hrs
Core box change over time for cold machines reduction from
4 hrs to 1 hr
Heater coil assy. & Plug system for all shell core boxes (82 nos)
Sand utilization of cold core is increased to 95% from 80%
Sand utilization of shell core is increased to 90% from 70%
Shell core trimming with help of pneumatic grinders
Online assembly of cores on conveyer
Fatigue reduction in core & mould shop
Reduction in material handling cost
5. From June 2005 to April 2007
Company:
Products:
Mungi Engineers Pvt Ltd Zaherabad (AP).
an ISO-9001-2000 Company.
Sheet metal Bodies;/ Pressed & fabricated parts suppliers to M&M.
Job profile:
Manager Development/ Tool Room & Plant Engineering.
Responsibilities:
-Product Development,
-Preparation of Part drgs. ,
-Design & Manufacture of required Dies, Jigs & Fixtures.
-Process setup.
- Approval from customers & productionized
-Maintenance of Dies, Jigs & Fixtures
-Trouble Shoot & Rectification of Dies, Jigs & Fixtures
-Processes Involved - Pressing, CO2 MIG, TIG & Spot welding.
-Maintenance of Utilities, Press shop & SPMs
.
6. From Nov. 1997 to May 2005.
Company: Laxmi Hydraulics Pvt Ltd. Solapur (MH)
An ISO 9001-2000 Company
Products:
Pumps, Motors, FHP Motors. Process Pumps.
Job profile:
Sr. Engineer R & D. / Manager Machine Shop.
Responsibilities:
- Devp of Induction Motors, Pumps, Geared Motors. Flp Motors.
- Development of Forging, Sheet metal, Plastic, Rubber, Casted
Parts for above products
-Design & Manufacture of Patterns, Core box, Dies & Fixture
--Machining of Pumps, Motors & Geared Motor parts
7. From Dec. 1989 to Oct 1997 about 8 years
Company: Premier Filters Pvt. Ltd,
Job profile:
Sr. Engineer Devp & Tool Room
Responsibilities:
- Development of Air, Oil & Fuel filter
-Product Development,
- Preparation of Part drgs. ,
- Design & Manufacture of required Dies, Jigs & Fabrication.
- Approval from customers & productionised
- Process Setup.
-Maintenance of Dies, Jigs & Fixtures
-Trouble Shoot & Ratification of Dies, Jigs & Press shop
Machines.
-Processes Involved - Pressing, SPMs, CO2 MIG, TIG & Spot welding
8. From May 1985 to Nov 1989. about 3 years
Company: ACGL- Goa.
Products:
Sheet metal/ Fabricated assemblies supplying to Tata Motors
Job profile:
Tool Room Supervisor/ Tool maker.
Responsibilities
-Maintenance of Dies, Fixtures, Supplied by Telco
-Design & Manufacture of Dies Jigs & Fixtures.
- Processes Involved - Pressing, SPMs, CO2 MIG, TIG & Spot welding