HAZELWOOD SCHOOL DISTRICT COMPUTER INTEGRATED MANUFACTURING (PLTW) SYLLABUS Course Description: Computer Integrated Manufacturing is a specialized course within the Engineering Academy. This course teaches the fundamentals of computerized manufacturing technology. It builds on the solid-modeling skills developed in the Introduction to Engineering Design Course. Students use 3-D computer software to solve design problems. They assess their solutions through the relationship of design, function and materials, modify their designs, and use prototyping equipment to produce 3-D models. This course can be taken concurrently with Digital Electronics and articulates for college credit. (Prerequisite: Principles of Engineering and Introduction to Engineering Design) Approved Course Materials and Resources: *Instructional videos limited to no more than six hours each semester Course Expectations: Students will demonstrate: an ability to apply knowledge of mathematics, science, and engineering an ability to design and conduct experiments, as well as to analyze and interpret data an ability to design a system, component, or process to meet desired needs within realistic constraints such as economic, environmental, social, political, ethical, health and safety, manufacturability, and sustainability an ability to function on multi-disciplinary teams an ability to identify, formulate, and solve engineering problems an understanding of professional and ethical responsibility an ability to communicate effectively the broad education necessary to understand the impact of engineering solutions in a global, economic, environmental, and societal context a recognition of the need for, and an ability to engage in life-long learning a knowledge of contemporary issues an ability to use the techniques, skills, and modern engineering tools necessary for engineering practice an ability to read at least 100 pages of technical reading Sample Course Activities/Projects/Assessments: Computer Modeling: Students use 3-D software for mass property analysis. Computer Numerical Control (CNC) Equipment: Students develop an understanding of the operating procedures and programming capabilities of machine tools. Computer-aided Manufacturing (CAM): Students convert computer-generated geometry into a program to direct the operation of CNC machine tools. Robotics: Students program robots to handle materials in assembly-line operations. Computer Integrated Manufacturing (PLTW) Syllabus April 2008 1 Flexible Manufacturing Systems: Teams of students design manufacturing work cells and tabletop factories to solve complex problems that arise in integrating multiple pieces of computer-controlled equipment. Engineering log Course Outline: Unit 1 Computer Modeling Section 1.1 Fundamentals Section 1.2 Object Construction Section 1.3 Parts Modeling Section 1.4 Creation of Working Drawings Section 1.5 Surface Modeling Section 1.6 Rapid Prototyping Unit 2 CNC Machining Section 2.1 History of Programmable Machining Section 2.2 CNC Characteristics Section 2.3 CNC Programming Section 2.4 CNC Operation Section 2.5 CAM Software Unit 3 Robotics Section 3.1 Introduction to Robotics Section 3.2 Robotics and Automated Systems Section 3.3 Robot Characteristics Section 3.4 Robot Controllers Section 3.5 Programming the Robot Section 3.6 End Effectors Section 3.7 Robot Applications Unit 4 Computer Integrated Manufacturing Section 4.1 Rationale for CIM Manufacturing Section 4.2 Types of CIM Systems Section 4.3 Components of CIM Systems Section 4.4 CIM System Applications Course Curriculum MAP: Unit 1: Unit 2: Unit 3: Computer Modeling CNC Machining Robotics 45 hours 45 hours 45 hours Computer Integrated Manufacturing (PLTW) Syllabus April 2008 Unit 4: Computer Integrated Manufacturing 45hours 2 Lesson Protocol: Bell Ringer Activity: Anticipatory Activity or review of previous learning Teacher Input o Check for understanding Teacher Models steps/processes o Check for understanding Guided Practice: Students apply steps/processes with guidance o Check for understanding Independent Practice: Students work in teams or independently to complete project Closing Activity: summarize learning and final check for understanding Course Power Vocabulary: absolute absolute coordinates accuracy actuator additive address angle angle plate animated cursor apprenticeship arm assembly artificial intelligence assembly catalog drive assembly constraint assembly drawing assembly scene assembly tree automation axes of motion axis ball end mill balloon insert base block interpolation bull nose end mill CAD caliper height CAM CAM package cartesian coordinate system center cutting end mill character feed chronological circle interpolation closed loop CNC collet compressive rapid prototype constraints mate contact sensors continuous path contouring control program controller controller box conventional prototyping coordinate system cosine cross slide cutter cycle time cylindrical configuration system data storage degree of accuracy degree of freedom design cycle desktop browser desktop manufacturing dial indicator displace drawing template drilling DXF Computer Integrated Manufacturing (PLTW) Syllabus elbow electric motor electronic digital caliper emergency stop end effector engraving engraving tool exploded assembly explosion factor part export file facing feed rate feed system fixed automation fixture flexible automation flush sub assembly G & M codes gauge blocks gauge units g-code gear grid grippers grounded or fixed part hardware home position hydraulic motor inside caliper instance integration interface interface sensors April 2008 3 interference IPM jointed arm configuration journeyman laminated object manufacturing lead through limit switch software linear slide machine position machinist manipulator manufacturing mass properties M-code mechanism micrometer milling machine non-contact sensor off-line open loop ortho palletize parameter parent view payload shoulder photo optics plunge pneumatic motor pocketing point to point polar configuration wrist polar coordinates polar snap preferences preparatory code prototype proximity sensor quality control rapid traverse relative coordinates relative wizard reliability repeatability repetitive resolution of a robot robotics RPM ruled surface safety shield science fiction selective laser sintering simulation SIN slice file software speed spindle Computer Integrated Manufacturing (PLTW) Syllabus spindle speed control spindle speeds standard format steel rule stepper motor stereolithography straight line word subtractive surface plate swept surface tactile sensor tangent teach pendant tolerance tool & die maker tool holder tool path tooling tool-less manufacturing trails turret tool changer tweaks vacuum cups vernier caliper vernier micrometer vernier protractor vice vise work envelope April 2008 4