Agriculture and Rural Development Program
Rehabilitation of Kfarshima Laboratory
ELECTRICAL SYSTEM
PANEL BOARDS ____________________________________________________________ 2
CCTV SYSTEM _____________________________________________________________ 9
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Agriculture and Rural Development Program
Rehabilitation of Kfarshima Laboratory
PANEL BOARDS
PARTI -
GENERAL
1.1
SUMMARY
A.
This chapter includes panel boards for distribution and sub-distribution of electric power and
for protection of circuits, including fixing and supporting materials and materials for termination
of feeders, sub-circuits and branch circuits.
B.
Refer to other Division-16 chapters ‘Wires/Cables”, “Electrical Enclosures, Boxes and
Fittings”, and “Raceways” required in conjunction with installation of panel boards and enclosures.
C.
Refer to division 16 chapter “Circuit Breakers” for circuit breaker applications and
recommended types and frames for this project.
1.2
SUBMITTALS
A.
Product Data: Submit manufacturer’s data and catalogues on panel boards and enclosures.
B.
Dimensions and contents of each panel board.
C.
Co-ordinated tabulations of series short circuit combination of circuit breakers.
D.
Wiring Diagrams: Submit wiring diagrams for panel boards showing connections to
electrical power feeders and distribution branches.
E.
Typical mounting details, labels, tags.
F.
Tests and certificates: submit complete certified manufacturer’s type test and routine test
records in accordance with the Standards applicable.
1.3
QUALITY ASSURANCE
A.
Manufacturer's Qualifications: Firms regularly engaged in manufacture of panel boards
and enclosures, of types, sizes, and ratings required, whose products have been in satisfactory use
in similar service for not less than 5 years.
B.
Installer's Qualifications: A firm with at least 3 years of successful installation experience
on projects utilizing panel boards similar to those required for this project.
C.
Codes and Standards:
1.
IEC 439, Factory Built Assembles of Low Voltage Switchgear and Control gear.
2.
Electrical Code Compliance: Comply with applicable local code, regulations and requirements
of the authority having jurisdiction, as applicable to installation, and construction of electrical panel
boards and enclosures in this project.
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1.4
SEQUENCING AND SCHEDULING:
A.
Co-ordinate installation of panel boards and enclosures with civil/architectural program
and installation of wires/cables electrical boxes and fittings, and raceway work.
PART 2 -
PRODUCTS
2.1
MANUFACTURERS
To follow the complete technical data in specifications.
2.2
PANELBOARDS - GENERAL
A.
Schedules on drawings indicate type and requirements of each panel board. These are
defined by the following criteria:
1.
Type of construction (MCB or MCCB), referring to type of branch circuit breakers required.
2.
Voltage, number of phases and wires
3.
Branch circuit breaker trip rating and wire size
4.
Main circuit breaker trip rating and frame size (maximum continuous rating) for MCCB
5.
Short-circuit interrupting capacity (IC) in Ka
6.
Special arrangement or provisions.
B.
Rated insulation voltage is to be in accordance with the respective Standards.
C.
Panel boards are to be totally enclosed, dead front type, protection code lP4l for
indoor installations and IP 55 for outdoor installations, in accordance with IEC 144 and are to be
factory designed and assembled.
D.
Earthing bar is to be provided in every panel board.
E.
Protection is to be fully rated throughout the systems.
F.
Series (Cascade) co-ordinated protection (integrated equipment short circuit ratings) will
only be acceptable within final branch circuit panel boards, between branch circuit breakers and the
main incoming circuit breaker, in accordance with an integrated series combination chart prepared
by the manufacturer, tested and certified in the country of origin by an internationally
authorized organisation, where short-circuit ratings are beyond available fully rated types specified,
and with the approval of the Contracting authority.
G.
Circuit breakers are to be non-fused type.
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H.
Circuit breaker arrangement: panel boards are to have one main incoming circuit breaker
and the required number of branch circuit breakers, arranged as shown on the schedules, including
spare circuit breakers and spaces for future expansion. Three-phase panel boards are to be designed
for sequence phase connection of branch circuit devices.
2.3
PANELBOARD ENCLOSURES
A.
Type: general purpose type suitable for relevant ambient conditions, flush or surface
mounted as shown on the Drawings, comprising box, trim or trim and door to approved
manufacturer's standards and sizes.
B.
Construction: recessed mounting box with multiple knockouts, trim and doors where
required, are to be electro-galvanised sheet steel of gauges not less than specified in accordance
with the Standards, minimum 1.5 mm thickness. Welded joints are to be galvanized after
manufacture. Gutter space are to conform to the standards but are not to be less than 100 mm on all
sides. Enclosure is to have predesigned angles or threaded end studs to support and adjust mounting
of interior panel board assembly.
C.
Finish: inner and outer surfaces of cabinet/boxes, trims, doors etc. are to be
cleaned, phosphatized, chrome passivated and treated with final thermosetting epoxy powder
modified by polyester resins providing high resistance to mechanical injury, heat, acid and alkali
solvents, grease, ageing and corrosion and of standard grey colour to the approval of the Contracting
authority.
D.
Directories under glassine with directory frame, or an approved alternative durable
arrangement, are to be provided on inside face of doors, or in metal label holders when trim without
doors is specified. Directories are to be typed to identify panel boards and clearly indicate circuit
number and description of load.
E.
Outdoor enclosures are to be heavy duty sheet steel cabinets, minimum 1.5 thick,
fully weatherproofed (IP 55), without knockouts, but with removable sealed/gasketed bottom
gland plates and gasketed doors.
2.4
BUSBARS
A.
Type: one piece, 98% pure electrolytic copper, based on maximum total temperature rise of
40 C over an ambient of 500 C at full continuous rating. Bolted or clamped contact surfaces are
to have maximum current density not exceeding requirements of the approved
standards. Aluminium is not to be used for busbars or panel board parts.
B.
Design: busbars are to be shrouded/insulated and rigidly designed so that branch circuit
devices can be removed without disturbing adjacent units or changed without additional
machining, drilling or tapping. Busing is to be full size without reduction. Busing and blank plates are
to allow installation of future circuit devices, where indicated on the Drawings.
C.
Rating: busbar rating is to be at least equal to main circuit breaker frame size. Where no
main circuit breaker is required, busbars are to have main lugs or disconnect switch, with nominal
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Rehabilitation of Kfarshima Laboratory
rating equal to standard circuit breaker frame sizes, and as shown on the Drawings.
D.
Short-Circuit Duty: busbars are to carry maximum short-circuit duty of main protective
device, which is to be at least maximum short-circuit at point of application for one second,
without showing any signs of degradation.
E.
Terminals and Connections are to be anti-turn, solderless screw-pressure type. Screws and
bolts used for making copper/copper connections are to be hard copper alloy with lock washers
(riveted bus connections are not acceptable).
F.
Neutral Bar is to be solid and fully insulated from cabinet or box. One solderless box type setscrew connector is to be provided for neutral wire of each branch circuit and one bolted clamp-type
connector or anti-turn lug with set-screw for main incoming neutral wire. Neutral is to be fully sized
and rated as for phase busbars.
G.
Earthing Bar is to copper, brazed to panel board cabinet, with bolted pressure connector for
main conductor and one set-screw-type tunnel terminal for each outgoing conductor, to provide
secure and reliable contact with all metal parts and enclosure.
2.5
DISTRIBUTION PANEL BOARDS (DB)
A.
DP: to have voltage rating 240 V, 380 V, 480 V or 600 V a.c. maximu, and 250 V d.c.
maximum, conforming to IEC 439 and BS 5486 Class 3. Panel board is to be recessed or surface
mounted types, as shown on the Drawings, complete with trim and door adjustable trim fixation for
flush panels, and with ratings of main circuit breaker and busbars of 100 A, 225/250 A, 400 A or 600
A, 3-phase, 4-wire, with 2 or 3-pole branch circuit breakers, 100 A or 150/160 A frame size
for voltages up to 600 V a.c., and 100 A to 225 A frame size at 240 V a.c.
B.
Construction: sheet steel, minimum 1.5 mm thick for cabinet/box and minimum 2 mm thick
for trim or trim and door. Fronts are to be single or twin covers to shield circuit breakers, terminals
and live ends.
C.
Interior of Panel board is to be pan assembly consisting of galvanized sheet steel chassis
minimum 2 mm thick, folded, flanged and reinforced, with busbars vertically arranged and mounted
on moulded insulators.
D.
Circuit Breakers are to be mounted in twin arrangement (except for larger circuit breakers)
and bolted rigidly to copper cross and center bus connectors.
2.6
FINAL BRANCH CIRCUIT PANEL BOARDS (SDB) - GENERALLY
A.
Arrangement: to comprise set of homogeneous branch circuit breakers with unified profile
and base, and one main circuit breaker. Single and multi-pole circuit breakers or other devices are
to occupy modular spaces. Accommodation of contactors and split-bus arrangement or other devices
is not to change regularity of standard box width.
B.
Indoor Enclosure: sheet steel, minimum 1.0 mm thick for box/cabinet and minimum 1.5
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mm thick for front shield, trim and door. Fixings for flush trim are to be adjustable to allow for missalignment between box and wall surface. Wiring spaces (gutters) are to be at least 100 mm
wide. Larger gutters are to be provided where tap-off insulated split connectors are required.
Knockouts are to be provided in top or bottom of enclosures and are to provide a neat and
uniform conduit/cable terminal arrangement.
2.7
FINAL BRANCH CIRCUIT, PANEL BOARDS - TYPE MCCB
A.
Type: 240 V a.c. or up to 480 V a.c. service voltages, lighting and distribution type (lighting
and appliance type, ), single-phase and neutral (SPN) or 3-phase and neutral (TPN), with bolted 1 , 2,
or 3-pole MCCB’s on branch circuits and 2, 3 or 4-pole MCCB on main incoming.
B.
Short-Circuit Rating: final panel boards only may have integrated equipment (series) shortcircuit rating in accordance with conditional article stipulated above: “Series (Cascade) Coordinated Protection”.
C.
Assembly busbars are to be rigidly fixed on moulded insulators to back pan in
vertical arrangement. Branch circuit are to be bolted in twin arrangement to rigid copper corss and
centre bus connectors. Back pan assembly is to be removable and fixed to four threaded studs
integral with cabinet.
2.8
FINAL BRANCH CIRCUIT PANELBOARDS-TYPE MCB
A.
Internal Assembly: to comprise removable back plate or back pan of rigid construction,
attached to enclosure by four captive screws through keyhole fixings, and provided with DIN
Assembly is to be complete with neutral terminal block, earthing bar and one piece insulated bolton/comb-type phase busbars. Busbars are to be single-phase or 3-phase with spade connectors for
fixing by tightening a single crew on circuit breaker. Insulation is to be high thermal rating, capable
of carrying maximum short-circuit current for one second without overheating beyond
acceptable limits required by the standards. Panel boards are to be comply with BS 5486 Part 12.
B.
SPN Type Panel boards are to be suitable for 240 V maximum service voltage, single-phase
and neutral, with MCB’s on branch circuits and main incoming.
C.
SPN Type Main Circuit Breaker is to be double-pole MCB, with or without earth leakage
device (RCD), as shown in the Schedules.
D.
Single Pole And Double Pole MCB’s for 240 V service, are to have trip ratings between 6A
and 50A, with ICs as required in the Schedules.
E.
TPN Type Panel boards are to be suitable for up to 415 V a.c. maximum service voltage, 3phase and neutral, with MCB’s on branch circuits and 3 or 4-pole MCB , MCCB or MCS as
main incoming, as shown on the drawings.
F.
Triple-Pole Branch Circuit Breakers are to have trip ratings between 6 A and 100A, with IC
as required in the Schedules.
G.
Short-Circuit Rating: Final Panel boards may have an integrated equipment (series) shortcircuit rating in accordance with the requirements for “Series (Cascade) Co-ordinated
Protection” described in this Chapter.
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PART 3 3.1
EXECUTION
EXAMINATION
A.
Examine areas and conditions under which panel boards and enclosures are to be installed,
notify Contracting authority and correct conditions detrimental to proper completion of work. Do not
proceed with work until unsatisfactory conditions have been corrected in a manner acceptable to the
Contracting authority.
3.2
INSTALLATION OF PANEL BOARDS
A.
Install panel boards and enclosures as indicated, in accordance with manufacturer’s
written instructions, requirements of applicable standards of Installation, and in compliance
with recognized industry practices to ensure that products fulfill requirements.
B.
Align, level and securely fasten panel boards to structure, ensuring that they are
permanently and mechanically anchored.
C.
Fix surface mounted outdoor panel boards at least 25 mm from wall ensuring
supporting members do not prevent flow of air.
D.
Do not use connecting conduits to support panel boards.
E.
Close unused openings in panel board cabinets.
F.
Do not install interior of boards in cabinets until all conduit connections to cabinet have
been completed.
G.
Wiring inside panel boards to be neatly arranged, accessible and strapped to prevent tension
on circuit breaker terminals. Tap-off connections on a riser feeder are to be split and bolted type,
fully insulated.
H.
Trim: fix plumb and square prior to painting. Fix trim for flush mounted cabinets flush with
wall surface finish.
I.
Protection: treat concealed surfaces of recessed cabinets with heavy field application
of waterproof compound prior to installation.
J.
Tighten connectors and terminals, including screws and bolts, in accordance with
equipment manufacturer’s published torque tightening values for equipment connectors.
Where manufacturer’s torquing requirements are not indicated, tighten connectors and terminals
to comply with tightening torques specified in the approved standards.
K.
Fill out panel board’s circuit directory card upon completion of installation work in a proper
and neat manner acceptable to the Contracting authority.
3.3
EARTHING
A.
Provide equipment earthing connections for panel board enclosures as indicated. and
as recommended in the Regulations and Codes applicable. Refer to Chapter “Earthing”.
3.4
FIELD QUALITY CONTROL
A.
Prior to energization of electrical circuitry, check all accessible connections to
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manufacturer’s tightening torque specifications.
B.
Prior to energization of panel boards, check with earth resistance tester phase-to-phase and
phase-to-earth and neutral to earth insulation resistance levels to ensure requirements are
fulfilled. Record all readings, using 500 V megger for equipment on 240V systems, 1000V megger
for equipment on systems up to 600V for 1minute with CB’s in open position.
C.
Prior to energization, check panel boards for electrical continuity of circuits, and for shortcircuits.
D.
Ensure and test earth continuity and resistance in accordance with Chapter “Earthing”.
E.
Carry out circuit breaker tests as required in Division 16 Chapter “LV Circuit Breakers” and
as required by the Contracting authority.
F.
Routine Tests on Site are to be carried out, in accordance with the Standards, on all panel
boards assembled from standardized components of the manufacturer outside the works of
the manufacturer.
3.5
ADJUSTING AND CLEANING
A.
Adjust operating mechanisms for free mechanical movement.
B.
Touch-up scratched or marred surfaces to match original finishes.
3.6
DEMONSTRATION
A.
Subsequent to wire and cable hook-ups, energize panel boards and demonstrate functioning
in accordance with requirements. Where necessary, correct malfunctioning units, and then retest
to demonstrate compliance.
END OF CHAPTER
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Rehabilitation of Kfarshima Laboratory
DIGITAL CLOSED CIRCUIT TELEVISION SYSTEM
PART 1 1.1.
GENERAL
SUMMARY
A.
This chapter includes the security system, whereas the location of the security equipment
and devices is indicated on the related drawings.
B.
The required security systems are as follows:
1.
Security operator console
2.
Closed circuit television system (CCTV)
1.2.
SUBMITTAL
A.
Before the start of the construction of the project, the system supplier shall meet the
electrical installation contractor to develop the shop drawings. Shop drawings submitted for approval
shall include point-to-point wiring diagrams for each component.
B.
Shop drawings shall include riser diagrams and system data.
C.
Equipment design consideration for future expansion shall be considered.
D.
Drawings submitted shall reflect only security system related equipment and peripherals.
E.
Shop drawings shall include an overall security riser diagram, detailing exact equipment and
wiring at each equipment location.
F.
All system riser diagrams provided shall contain detailed exact equipment and wiring at
each location and shall as well include all cabling and all components proposed for centralized
security control.
G.
Product data
1.
Complete manufacturer’s technical data sheets of systems and components shall
be submitted, including block diagrams with regard to the inter-relation chips, power
calculations and specifications.
2.
Description of system operations
a.
Operations and maintenance manuals in English.
b.
Part numbers of all replaceable components.
c.
Guarantee and preventive maintenance procedure.
1.3. GUARANTEE
A.
Written guarantee of one year, covering all systems and components.
B.
Preventive maintenance and on-call basis shall be provided.
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PART 2 2.1
PRODUCTS
CLOSED CIRCUIT TELEVISION SYSTEM (CCTV)
A.
The CCTV system consists of numerous cameras with digital multiplexer-recording in the
console in the Control Room.
B.
Cameras shall be of fixed dome type.
2.2
MATERIAL
A.
Digital Multiplexer-Recorder
1.
The latest MPEG-4 compression method supported by the processes 480fps live viewing and
480fps recording performance, video motion detection.
2.
Loop through BNC connectors provided for each of the camera inputs, with
software configured termination.
3.
Cameras auto detected on power up.
4.
Built in DVD writing providing a quick and easy way of copying digitally signed key events.
5.
Internal hard disk should be 320GB, expandable up to 2TB.
6.
High quality hard disk recording that can be accessed by the user at the simple touch of
one button or via powerful GOTO and event preview facilities.
7.
search and playback : One touch playback- Frame advance/rewind, fast picture search
and pause keys- Event list, including event list filter with unique quadrant preview facility- GOTO time
and date- Playback in quad, picture in picture and full screen- Allows the user to search through harddisk recordings for movement in a particular area of the image. The unit is then able to search back
through the hard drive and create a list of activities for the user to view and archive as required.
Searching can also be filtered to limit the search to user defined times and dates- playback and
record to hard disk shall be done at the same time.
8.
2 outputs for monitors :
Output 1: Full screen programmable sequence- Programmable picture in picture, quad, multiple
screens- 2 electronic zoom on live images, freeze frame (main monitor) .
Output 2: Full screen, programmable sequence (spot monitor).
9.
Number of pixels: PAL 720h x 512v
10.
The digital multiplex recorder shall have the option to change the menu to any of English
or French language.
11.
Control shall be by keyboard and remote control.
12.
Front USB port.
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13.
Internal power supply.
14.
Digital Multiplexers-Recorders shall have the ability to be networked together.
B.
CCTV monitors
1.
CCTV monitors 21” LCD colored screen.
a.
1024 x 800 pixels
b.
500: 1 High Contrast Ratio
c.
300cd/m2 High Brightness
d.
8ms Response Time
C.
Colored fixed dome camera
The minimum requirements are
1.
Image sensor:
1/3” DPS (Digital Pixel System).
2.
Signal system:
PAL color system.
3.
Effective Pixels:
PAL 720(H)×540(V).
4.
Resolution:
Horizontal Resolution:480 TV Lines
5.
Vertical Resolution:
400 TV Lines
6.
Minimum illumination: 0.5Lux/F1.2; 0.08Lux/F1.2(Slow Shutter)
7.
S/N Ratio:
More than 48dB
8.
Dynamic Range:
101dB Typical, 120dB maximum.
9.
Control Method:
10.
White Balance:
Selectable
11.
Auto White Balance Range: ATW 2000K to 11,000K.
12.
AGC:
Yes
13.
Gamma Correction:
Adjustable
14.
Sync mode:
INT/L.L
15.
Lens:
2.6~6mm varifocal DC drive auto iris lens.
16.
Video Output:
1.0Vp-p,75 Ohm, sync negative polarity
17.
Power Supply:
DC12V/AC24V
OSD Function Control
AWB/ATW/ATW LIMT/ATW DESAT/MANUAL
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18.
Power Consumption:
4.5W(Max)
19.
Operating Temperature:
D.
Colored fixed camera
-100C ~+500C RH95%MAX
The minimum requirements are:
1.
Image sensor
: 1/3” DPS (Digital Pixel System).
2.
Signal system
: PAL or NTSC Colour system.
3.
Effective Pixels
: PAL:720(H)×540(V); NTSC: 720(H)×540(V)
4.
Resolution
:Horizontal Resolution:480 TVLines
5.
Vertical Resolution
:400 TVLines
6.
Minimum illumination : 1.0Lux/F1.2; 0.08Lux/F1.2(Slow Shutter)
7.
S/N Ratio
: More than 48dB
8.
Dynamic Range
: 95dB Typical,120dB maximum.
9.
Control Method
: OSD Function Control
10.
Electronic Shutter
: Yes
11.
White Balance
: Yes
12.
Auto White Balance Range: 2000K to 10,000K.
13.
BLC
: Yes
14.
AGC
: Yes
15.
Day/Night Function
: ON/OFF
16.
Gamma Correction
: 0.45
17.
Sync mode
: INT/L.L
E.
INDOOR HOUSING
The minimum requirements are:
1.
Suitable for virtually any internal application where protection of the camera is necessary.
2.
The design of the housing allows the front to be taken off so adjustments to the camera lens
can be made whilst the rear can be removed allowing the camera to easily slide into place; this
allows the housings symmetries to be maintained when the housing is mounted upside-down or
from a ceiling.
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3.
Casing colour: Brushed Aluminium
4.
Construction material: Anodized Aluminium
5.
Bracket included
6.
Asthetic design.
F.
Console
1.
Console should be from solid welded style with concealed mounting screws with
laminated desk top and should have louver for ventilation.
2.
The console should be able to contain keyboards, 6 monitors, 4 DVR (space for
future equipment) and their related accessories.
G.
CCTV Power wiring and video coaxial cable
1.
The power wiring running from low voltage power supplies to CCTV-camera equipment shall
be sized by such method that voltage drop will not exceed the CCTV equipment manufacturers
written requirements.
2.
Separate runs from low voltage camera power supplies to each camera location shall
be provided. The use of one pair of wires to power more than one camera will not be
accepted. Coaxial cable connectors to be used for all CCTV equipment shall be crimp type BNC.
The use of twist type BNC connectors and “F” type connectors will not be accepted.
3.
Coaxial cable shall be of solid copper center conductor and 95% minimum coverage copper
braid.
4.
The maximum dc resistance of the center conductor shall be a 65 Ohms per 1000 feet
and maximum attenuation 0.45 db/100 FT at 10MHz.
5.
Temperature range shall be as from minus 30 degree to plus 75 degree Celsius.
6.
Video amplifier to be installed in the Security Operations Room if needed; field
equipment will not be approved.
PART 3 -
EXECUTION
A.
Install, test and commission the CCTV system as in these specifications and in line with
the approved drawing.
B.
Where required derive 240V, 50 Hz, single phase power supply to the system device through
the electrical sockets. Location of such outlets shall be identified on the drawings well in advance
and approved by the Contracting authority and shall be executed by the main contractor.
C.
All the central system components and devices shall be fully tested and demonstrated as a
system to the Client
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D.
After installation and before termination, all wiring and cabling shall be checked and tested
prior to starting any commissioning activity. Provide grommets and strain relief material
where necessary, to avoid abrasion of wire and excess tension.
E.
Provide terminal blocks, labels, tags and other permanent markings to clearly indicate
the function, source and destination of all cabling. All cables and wires shall be identified,
utilizing heat shrink, preprinted, polyolefin wire markers.
F.
Competent start up personnel shall be provided by the Contractor until the system is
fully functional. If, in Client’s judgment the Contractor is not demonstrating progress in solving
any technical problems, the Contractor shall supply manufacturer’s representative and
diagnostic equipment at no extra cost, until the problems are resolved.
G.
All electronic equipment should be grounded prior to applying power.
H.
Before the final acceptance the Contractor shall deliver 2 (two) copies of System Operation
and Maintenance Manuals in ring binders.
I.
A statement of guarantee including date of termination and the name and phone number of
the person to be called in the event of equipment failure .Individual factory issued
manuals, containing all technical information on each piece of equipment installed. Advertising
brochures or operational instructions shall not be used in lieu of the required technical manuals
and information. All manuals shall be printed to ensure their performance.
J.
A check out report for each piece of equipment shall be prepared by the Contractor and
submitted to the Client, one copy of which shall be registered with equipment manufacturers.
END OF CHAPTER
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