anderson separator product line overview

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ANDERSON SEPARATOR™
ENGINEERED PRODUCTS
Product
Overview
Filtration Group Overview & Qualification Package
National Filtration
Engineered Systems
Anderson Separators
Gas / Liquid - Solids
Jerguson Gage & Valve
Level Gages
Reliance
Boiler Trim
HYCOA
Liquid Filtration
Jacoby – Tarbox
Sight Flow Indicators
Magne-Sonics
External Level Switches
Clark-Reliance Filter
Elements
Clark
Steam and Drain Traps
Corporate History
1884 - Reliance Gauge Column Company produces first ever alarm water column for
boiler operators
1908 - Clark Manufacturing Company founded: steam traps, & strainers
1962 - Clark Manufacturing acquired by Cleveland industrialist
1963 - Clark Mfg. and Reliance Gauge Column merge forming The Clark-Reliance
Company
1982 - Clark-Reliance purchases Anderson Steam Trap
1986 - Anderson’s line of separators and purifiers purchased
1986 - Jacoby-Tarbox (est. 1914) acquired
1986 - Jerguson Gage & Valve (est. 1905) acquired
1988 - World Class Manufacturing Facility Built (Ohio, USA)
1992 - ISO-9001 Certification
1993 - Jacoby-Tarbox’s line of eductors added
1999 - Magne-Sonics acquired
1999 - Purchased Mueller Steam Separator product line
2000 - National Filtration Systems purchased
2003 - HYCOA (Hydralic Company of America) purchased
Strongsville Manufacturing
Facility & Corporate Head
Quarters
Plant Data
Manufacturing Plant: 60,000 Square feet
Office: 12,000 Square feet
Resource Availability and
Personnel
• Clark-Reliance maintains a staff based on
JIT(Just in Time) scheduling. Our Plant
capacity is scheduled and running at 65%
(single shift) for 2004
• Clark-Reliance employs in excess of 200
people worldwide
– Management 15
Supervisory 15
– Engineering, Drafting Project Management, and Purchasing
20
– Welders, Fitters, Machinist, and Assembly 100
– Other 50
Engineering & Project
Management
• Major projects are assigned a specific
project manager and are scheduled using
Microsoft Project scheduling software
• All drawings are completed in AutoCad or
Solid Works CAD software. Our
engineering group has the capability to send
and receive all drawing packages and
specifications electronically
Banking & Financials
• Clark-Reliance Corporation sales turnover is in
excess of $50MM USD.
• Clark-Reliance Corporation is a closely held
private corporation. Detailed financial
information is not released without an
executed confidentiality agreement.
• Clark-Reliance’s banking is transacted
through:
– National City Bank – Cleveland, OH
Quality Certifications
Quality Assurance policies and procedures are in place for Clark-Reliance’s
entire line of products. Non-coded as well as ASME code procedures assure
our customers’ final products will meet the specifications
Quality procedures are in place to manufacture to the following quality
standards:
ASME Section VIII – U & R
DNV
PED / CE
ABS
ATEX
ASME/ANSI 31.1 & 31.3
ISO 9001 – 2000
Partial Users List
Bechtel
Utility Engineers
Parsons
Flour Daniel
General Electric Power Systems
Burns & McDonnell
Siemens Westinghouse Power Systems Shaw/Stone & Webster
SMOE
Williams Gas Pipe Line
El Paso Energy
Bibb & Associates
Kinder Morgan
Lyondell Petrochemical
El Paso
BP
Washington Group
Exxon Mobile
Partial Users List
El Paso Tennessee Gas Pipeline
Peter Brotherhood
Black & Veatch
Calpine
Rolls Royce
FPL
Alstom
Jacobs
Nooter/Eriksen
Duke
Southern Companies
PTT
Southern Natural Gas
SNC-Lavalin
Aker-Kvaener
Bantrel
Alliance Engineering
Siemens-Westinghouse
Engineered Equipment
• Gas/Liquid
• Gas Solid
• Liquid/Solids
Engineered Systems
• Project Management
• Pre-assembled Systems
• Modular Skid Systems
Filtration Services
• Liquid Filter Elements
• Air/Gas Filter Elements
• Coalescing Filter Elements
• Micron Ratings from 0.3 µm
• Custom Sizes
Methods of Gas / Liquid Separation
• Centrifugal/Multi-Cyclone
• Vane
• Filter/Coalescer
Centrifugal Separation
Separation Devices Relying Primarily Upon Centrifugal Force
Vane Separation
Separation Devices Relying Primarily
Upon Impingement
Filter/Coalescer Separation
Separation Devices Relying Primarily Upon Filtration
Packed Granulated
Filter Media
Expected Efficiencies of
Separation Methods
METHOD
Centrifugal/Multi-Cyclone
Vanes
Filter/Coalescer
EFFICIENIES
10 Micron
3 – 8 Micron
0.3 Micron
What is a Micron?
25.4 mm
25,400 MICRONS
1 MICRON
.000039 INCH
LOWEST LIMIT
OF VISIBILITY
(NAKED EYE)
40 MICRONS
MICROSCOPIC
0.2 uM TO 40 uM
ULTRA-MICROSCOPIC
.001 uM to 0.2 uM
Ultra Microscopic
Microscopic
Normal Eyesight
Quiet Atmosphere
Disturbed Atmosphere
Tobacco Smoke
FOG
Rain Drop
MIST
Sea Salt
N H4Cl Fumes
Oil Smoke
Virus &
Protein
Bacteria
Dust Causing
Lung Damage
H2 SO4 Mist
Rosin Smoke
Carbon Black
Sulfied Ore
Spray-Dried Milk
Pollens
Ground Limestone
Stoker Fly Ash
SO3 Mist
Pigments
Oil Smoke
Zinc Oxide Fumes
Pulverized Coal
Alkali Fumes
Metallurgical Fumes
Pulverized Coal
Fly Ash
Foundry Dust
Cement Dust
Metallurgical Dust
Silica
Streptococcus Pyogenes
Talc
Human Hair
Blood Corpuscle
AVGS – Vane Separator
AMCS – Vane Separator
ACF - Coalescing Filter
.001
.01
0.1 0.3
1.0 8.0 5.0 10
100
1000 Microns
Efficiency
What do People Mean?
- Percent Removal Rate
i.e.. 99%, 99.5%, 100%
- Total Removed by Count
% Of Total Particles Of A Certain Range
or Minimum Size.
i.e. 99% of all particles 10 microns and larger.
i.e. 100% of all liquid particles 8 microns and
larger, and 100% of all solid particles 8
microns and larger.
Anderson’s Centrifugal/
Multi-Cyclone Separators
• AMCS - Multi-Cyclone Separator
• Handles Heavy Solid Loadings
• 100% of 8  and Larger Liquid Particles
• 100% of 5  and Larger Solid Particles
• 99% of 5 to 8  and Larger Liquid Particles
AMCS Multi-Cyclone Centrifugal
Separator
• Nested Multi-Cyclone Elements.
• Excellent For Dry Only, Low
Maintenance
• Efficiency: 100% of 5  Solids, 100%
of 8  Liquids.
• Versus HI-EF Centrifugal: More
Efficient But Higher P (2-3 PSID OVERALL)
• Basic Design No Slugging, MAX 5%
Liquid/Solids by Weight
• High Liquid Capacity Models
Available
AMCS
Multi-Cyclone
Centrifugal
Separator
AMCS Multi-Cyclone
Centrifugal Separator
Anderson’s Vane Type Separators
• AVS - Inline vane Separator
• AVGS - Vertical Gas Separator
•100 % Removal of 8 Micron Liquid Particles
• Pocketed Vane Design
Vane Designs
GEN 1. AKA “CHEVRONS” - Now
Used as Coalescer
GEN 2. “HOOK TYPE”- Greater
Liquid Retention
GEN 3.- “HOOK 2”- Even Greater
Liquid Retention- Higher P
GEN. 4- “POCKET VANE” CURRENT ANDERSON DESIGN
• Lowest  P of 2,3,&4.
• Highest Liquid Removal
• Most Efficient Separation
/FT^2 = SMALLER DIAMETER
SEPARATORS
Vane Performance
• Standard Efficiency is 100% of 8 > Liquids only
• Some Solids Entrained with Liquid OKConsult Factory
• Addition of a Coalescing Mesh Pad Increases
Efficiencies to 100% of 3 >
• TURNDOWN IS EXCELLENT: Down to 10% of
Design Flow in Every Case
AVS Type In-Line Separators
• Custom Designed Per Application
• 100% of 8  Liquid
• Limited Solids - Pockets Can Plug
• Turndown ratio is 10 - 110% of
Design Flow
• Vanes are 316 L SS Construction Standard
• Removable Vane Design Available
• Increase to 100% of 3 With Mesh or
Vane Coalesce
• Ideal For All Gas Processes
• No Slugging- 5% Maximum by Weight
of Entrainment
TOP VIEW
Anderson’s Filter Type Separators
• AFS - Filter Separator
-Filters used in combination with
one other method
• 100% of 3  and Larger Liquid and
Solid Particles
• 99% of .5 to 3  Solid Particles
AFS Filter / Separator
• Multiple Stages (Impingement-Filtration-CoalescingImpingement) No Slugging
• High Efficiency- 100% Liquids & Solids 3 
• 99% of Solids 0.5 to 3 
• Horizontal or Vertical Designs
• Different Separation Elements Available
AFS Filter / Separator
Anderson’s Coalescing Type
Separators - Cont.
• ACF - Coalesce Filter Separator
-Filters and / or one other method
• 99.98% of .3  Solid Particles and
Aerosol Mist
ACF Coalescing Filter Separator
• Gas Polishing Coalescing Filter
• Extra High Efficiency: 99.98% of 0.3 
• Solids and Liquids
• Filters are Expensive: Usually Want
To Precede With Liquid / Solid
Separator, OR:
• Knockout Baffle in Lower Chamber ,
HI-EF, Vane, Or Multi-Cyclone to do
Bulk Liquid Cleanup. - Extends
Life Filters
• Applications Include Gas Turbine
Inlet, Oil Removal From
Compressor Outlets
ACF
Coalescing
Filter
Separator
Required Information
• The Big Picture
• Gas
• Flow Rate
• Removal of What?
• Slugging / High Solids
• Required Removal Efficiency
• Minimum / Maximum Operating Pressure
• Minimum / Maximum Operating Temp.
Required Information
• Pressure Drop
• Arrangement
• Connections
• Materials
• ASME Code Information
Instrumentation
Gage Glass
Liquid Level Controller
Liquid Level Switches
Dump Valves
Pressure / Temp. Gauges
Relief Valves
P Indicators and Transmitters
Conclusion
• Separators are critical pieces of
equipment for the smooth operation of
most all processes.
• Different applications require different
approaches, different styles of separators,
and sometimes units in combination.
• IT IS IMPORTANT TO GET ALL THE
INFORMATION CORRECT THE FIRST
TIME-- SAVES TIME AND $$
More Than Just A Separator. . .
Systems Design
& Integration
Filtration
Services
Equipment Design
& Manufacturing
®
®
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