ANDERSON SEPARATOR™ ENGINEERED PRODUCTS Product Overview Engineered Equipment • Gas/Liquid • Gas Solid • Liquid/Solids Engineered Systems • Project Management • Pre-assembled Systems • Modular Skid Systems Filtration Services • Liquid Filter Elements • Air/Gas Filter Elements • Coalescing Filter Elements • Micron Ratings from 0.3 µm • Custom Sizes Vane Separation Separation Devices Relying Primarily Upon Impingement Expected Efficiencies of Separation Methods METHOD EFFICIENIES Gravity 20 – 100 Microns Centrifugal 10 Micron Demister Pad 3 –10 Micron Vanes 3 – 8 Micron Filter Coalescer 0.3 Micron What is a Micron? 25.4 mm 25,400 MICRONS 1 MICRON .000039 INCH LOWEST LIMIT OF VISIBILITY (NAKED EYE) 40 MICRONS MICROSCOPIC 0.2 uM TO 40 uM ULTRA-MICROSCOPIC .001 uM to 0.2 uM Ultra Microscopic Microscopic Normal Eyesight Quiet Atmosphere Disturbed Atmosphere Tobacco Smoke FOG Rain Drop MIST Sea Salt N H4Cl Fumes Oil Smoke Virus & Protein Bacteria Dust Causing Lung Damage H2 SO4 Mist Rosin Smoke Carbon Black Sulfied Ore Spray-Dried Milk Pollens Ground Limestone Stoker Fly Ash SO3 Mist Pigments Oil Smoke Zinc Oxide Fumes Pulverized Coal Alkali Fumes Metallurgical Fumes Pulverized Coal Fly Ash Foundry Dust Cement Dust Metallurgical Dust Silica Streptococcus Pyogenes Talc Human Hair Blood Corpuscle Cyclone Separators ANDERSON Hi-EF AMCS - Multi-Cyclone AFS - Filter Separator ACF - Coalescing Filter .001 .01 0.1 0.3 1.0 3.0 5.0 10 100 1000 Microns Efficiency What do People Mean? - Percent Removal Rate i.e.. 99%, 99.5%, 100% - Total Removed by Count % Of Total Particles Of A Certain Range or Minimum Size. i.e. 99% of all particles 10 microns and larger. i.e. 100% of all liquid particles 8 microns and larger, and 100% of all solid particles 8 microns and larger. Anderson’s Vane Type Separators • AVS - Inline vane Separator • AVGS - Vertical Gas Separator • AVB - Internal Boiler Drum Separator • 100 % Removal of 8 Micron Liquid Particles • Pocketed Vane Design Vane Designs GEN 1. AKA “CHEVRONS” - Now Used as Coalescer GEN 2. “HOOK TYPE”- Greater Liquid Retention GEN 3.- “HOOK 2”- Even Greater Liquid Retention- Higher P GEN. 4- “POCKET VANE” CURRENT ANDERSON DESIGN • Lowest P of 2,3,&4. • Highest Liquid Removal • Most Efficient Separation /FT^2 = SMALLER DIAMETER SEPARATORS Vane Performance • Standard Efficiency is 100% of 8 > Liquids only • Some Solids Entrained with Liquid OKConsult Factory • Addition of a Coalescing Mesh Pad Increases Efficiencies to 100% of 3 > • TURNDOWN IS EXCELLENT: Down to 10% of Design Flow in Every Case AVS Type In-Line Separators • Custom Designed Per Application • 100% of 8 Liquid • Limited Solids - Pockets Can Plug • Turndown ratio is 10 - 110% of Design Flow • Vanes are 316 L SS Construction Standard • Removable Vane Design Available • Increase to 100% of 3 With Mesh or Vane Coalesce • Ideal For All Gas Processes • No Slugging- 5% Maximum by Weight of Entrainment TOP VIEW AVGS Type Vertical Gas Separator • Same Principle as The AVS Type Separator • Primarily Used Where Liquid / Gas Ratios Exceed 5% by Weight • Also Used For Slugs Or Where Liquid Hold Up Is Desired To De-gas Liquids AVGS Type Vertical Gas Separator Double & Single Vane Bank Separators • Units Specifically Designed For Steam Drums • Same Technology As Previous Vane Separators • Single VS. Double Depends On Several Factors / Same Performance • Turndown 10-110 % of Operating Design Flow • Custom Built Per Application • 316L SS Vanes / CS Optional Required Information • The Big Picture • Gas • Flow Rate • Removal of What? • Slugging / High Solids • Required Removal Efficiency • Minimum / Maximum Operating Pressure • Minimum / Maximum Operating Temp. Required Information • Pressure Drop • Arrangement • Connections • Materials • ASME Code Information Instrumentation Gage Glass Liquid Level Controller Liquid Level Switches Dump Valves Pressure / Temp. Gauges Relief Valves P Indicators and Transmitters Conclusion • Separators are critical pieces of equipment for the smooth operation of most all processes. • Different applications require different approaches, different styles of separators, and sometimes units in combination. • IT IS IMPORTANT TO GET ALL THE INFORMATION CORRECT THE FIRST TIME-- SAVES TIME AND $$ More Than Just A Separator. . . Systems Design & Integration Filtration Services Equipment Design & Manufacturing ® ®