PRI Nadcap Overview
Joseph Pinto
Performance Review Institute
11 October 2013
Performance Review Institute (PRI)
• PRI administers Nadcap – a special process & product
accreditation program on behalf of its Subscribing
Members and Industry
2
2013 PRI Board of Directors
•
Stan Adachi
•
•
•
•
•
•
•
•
BAE Systems PLC
Ron Meester
•
3
•
Honeywell Aerospace
IHI Corporation
Li Wei
•
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SAE International
Junji Tsuji
•
Bombardier Aerospace
Tony Maguire
•
•
Rolls-Royce plc
David L. Schutt
•
Northrop Grumman Aerospace Systems
Mario Langlois (Chairman)
•
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Pratt & Whitney, UTC
Andy Page
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Snecma (Safran Group)
Michael Hayward
•
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GE Aviation
Etienne Galan
Anna “Graham” Morast
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The Boeing Company
Richard Amato
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Aviation Industry Corporation of China
Jianqiang Xu
•
COMAC
Nadcap Accreditation Today
Special Processes
4
Systems & Products
Non-Destructive
Testing
Coatings
Aerospace Quality
Systems
Electronics
Welding
Non-Conventional
Machining
Composites
Fluid Distribution
Systems
Chemical
Processing
Conventional
Machining as a
Special Process
Elastomer Seals
Sealants
Heat Treating
Surface
Enhancement
Future Processes
Materials Testing
Laboratories
Non Metallic
Materials Testing
Measurement &
Inspection
Non Metallic
Materials
Manufacturing
4
Metallic Raw
Materials
Industry-Managed Program
Subject Matter Experts from key industry stakeholders, facilitated by PRI,
develop comprehensive, detailed, consensus Audit Criteria (checklists).
AUDIT
CHECKLIST
Audit Criteria continually
improved by feedback from
Task Group members
(Industry).
AUDITOR
QUALIFICATION
& SELECTION
PROCESS
EVALUTION/
IMPROVEMENT
Issued after final decision
by Task Group based on
Staff Engineer
recommendation.
ACCREDITATION
Professional staff hired by PRI
manage all Root Cause
Corrective Action (RCCA)
activities.
5
INDUSTRY EXPERTS
MANAGE ALL KEY
STEPS MAINTAINING
INVOLVEMENT &
REGULARTORY
COMPLIANCE
CORRECTIVE
ACTIONS AS
REQUIRED
AUDIT
CONDUCTED
AUDIT
RESULTS
The most technically educated and
experienced personnel for the specific
special processes trained as auditors,
and continually provided additional
training and oversight by Task Group
(industry experts for each special
process).
Auditors simply perform the audit,
freed from follow-on activities such
as reviewing corrective actions,
fixing problems, etc. Supplier audits
are conducted by different auditors
each year.
Store every aspect of every audit – answers to
checklist questions, discussions, all root cause and
corrective action information, and supporting
evidence – in a secure, globally accessible online
database; and use the database to produce reports
that provide comprehensive visibility into the most
5
critical issues for each and all subscribing members.
Total Number of Nadcap/Nucap Audits
6000
Total
4957 5018
4791 4919
5000
No. of Audits
4389 4406
4000
3678
3295
2852
3000
2437
2000
1208
1000
0
6
1466
3870
4015
Nadcap/NUCAP Audits (% by Region)
100%
90%
80%
70%
0.2% 0.5% 0.2%
2.3% 6.2%
7.5% 5.2%
9.5% 10.3% 10.5% 11.1% 11.8% 13.0% 14.4%
14.6%
15.9% 15.7% 16.0%
23.6%
24.6%
26.1% 30.9% 29.3%
30.0% 30.7% 30.6%
29.9%
31.7% 30.2% 31.3%
60%
50%
40%
30%
92.3% 94.3%
85.1%
74.2%
69.2%
59.4% 58.9% 60.2% 58.9%
57.6% 56.4% 55.7%
52.4% 54.1% 52.7%
20%
10%
0%
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2013 2014
Plan YTD Plan
Americas
Europe
Asia
As 4-SEPT-13
2013 Performance Metrics
MOS Metric
2013 Goal
Status - Month of
(August 2013)
≤ 50 Days Initial (avg)
Initial – 43 Days (avg)
≤ 50 Days Reaccred (avg)
Reaccred – 44 Days (avg)
≤ 10 audits open >90 Days
5 Audit Open > 90 Days
(Sep 2, 2013)
≥ 98% On-time
(3 month Rolling Average)
100%
(3 month Rolling Average)
≥ 80%
84%
#16 Cycle Time
#18 On-Time
Certifications
#8 Supplier Merit
Legend
≥100% of
Goal
≥90% – <100%
of Goal
< 90% of
Goal
Commodities Include: COMP, CP, CT, HT,
MTL, NDT, NMSE, and WLD (MTL not
included in Merit)
Nadcap Globalization & Customer Support
Activities
• Supplier Symposiums
• Paris (June)
• Organized jointly with EADS, SAFRAN, Airbus & Turbomeca,
with support from GIFAS
• 61 supplier attendees from 48 companies and 21 Prime
attendees from 2 companies
• Birmingham (September)
• Organized jointly with ADS, BAE Systems, Honeywell UK and
Rolls-Royce
• 90 registered delegates including 79 supplier representatives
from 51 companies and 8 Prime representatives from 8
companies
9
Nadcap Globalization
Russia
• Ongoing relationship with UAC and Irkut
• Irkut sent 4 representatives to the Paris Nadcap
meeting in June 2013
• Dates for training Russian suppliers about Nadcap
and holding pilot audits are being arranged, with
an end goal of Irkut mandating Nadcap through its
supply chain
10
Activities with Regional Aerospace Quality
Groups
• EAQG
• PRI presented at the EAQG meeting in Gothenberg, Sweden in September
2013
• Focused on Nadcap in Europe, the presentation was well received
• PRI has been invited to attend EAQG meetings annually to provide an update
• JAQG
• Meeting with JAQG in November to plan Technical Supplier Symposiums for
2014
• CAQG
• Attended CAQG meetings and supporting the CAQG work group on Nadcap
checklist translation
Input
• Look forward to receiving input from IAQG
• What can PRI do to support IAQG and the regional
AQG’s on Special Processes?
12
Questions?