NZQA Expiring unit standard 26005 version 2 Page 1 of 4 Title Develop, implement and review a maintenance plan for a carding machine Level 5 Credits 30 Purpose People credited with this unit standard are able to: determine work required for card maintenance; produce a plan for the card maintenance and consult with parties affected by the planned activity; produce work instructions for card maintenance; implement the maintenance plan; and review the maintenance plan and make modifications. Classification Textiles Manufacture > Core Yarn Processing Available grade Achieved Explanatory notes 1 Performance of the elements of this unit standard must comply with the Health and Safety in Employment Act 1992. 2 Company procedures refer to the documented methods for performing work activities and include health and safety, operational, environmental, and quality management requirements. They may be manuals, manufacturer’s specifications, or policy statements. 3 This unit standard is intended to cover the planned annual maintenance of a carding machine. It is not intended to cover minor preventative maintenance activities or minor repairs. 4 Competence can be demonstrated on a woollen, semi-worsted, or worsted carding machine. Outcomes and evidence requirements Outcome 1 Determine work required for card maintenance. Evidence requirements 1.1 Planned work meets card and company maintenance requirements. 1.2 Special requirements applicable to the card, process, and/or company are identified and added to the work requirements in accordance with company procedures. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard Range 26005 version 2 Page 2 of 4 requirements may include but are not limited to – specific machine or component inspection, timed replacement or rebuild. Outcome 2 Produce a plan for the card maintenance and consult with parties affected by the planned activity. Evidence requirements 2.1 Maintenance task requirements are determined in terms of resources, task sequence, and time to complete. 2.2 Resource constraints are established in terms of quantity and availability. 2.3 Parties affected by the planned maintenance activity are identified and consulted. Range must include – production personnel, engineering and support workshops, part suppliers; may include – technical services personnel, quality control personnel, customers and/or others depending on nature of the maintenance. 2.4 Consultation with affected parties obtains the information needed to develop the maintenance plan. 2.5 Tasks are sequenced to achieve required completion time. 2.6 Maintenance activity completion time meets requirements of the company. 2.7 Final approval and/or agreement for the maintenance plan are obtained from affected parties in accordance with company procedures. 2.8 Maintenance plan is produced and published in accordance with company procedures. Range manually or by computer. Outcome 3 Produce work instructions for card maintenance. Range planned activities may include – routine work, non-routine work, machinery modifications, inspections, component replacements. Evidence requirements 3.1 Maintenance work instructions are produced and distributed in accordance with company procedures. Outcome 4 Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 26005 version 2 Page 3 of 4 Implement the maintenance plan. Evidence requirements 4.1 People involved in the maintenance are briefed and the plan and documentation explained. 4.2 Maintenance progress is documented and recorded against the plan. 4.3 Activities within the plan are signed off when completed. 4.4 Delays and hold ups are managed appropriately to minimise deviation from plan. 4.5 Card returned to operational status on completion of maintenance. Outcome 5 Review the maintenance plan and make modifications. Evidence requirements 5.1 Maintenance activity is reviewed after use to identify changes and modifications. 5.2 People involved in the maintenance activity are consulted for feedback. 5.3 Plan is modified and documented for future use. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 20 November 2009 31 December 2019 Review 2 19 May 2016 31 December 2019 Consent and Moderation Requirements (CMR) reference 0030 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 26005 version 2 Page 4 of 4 Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016