NZQA Expiring unit standard 23831 version 3 Page 1 of 3 Title Operate automated multi-head scale equipment in a dairy processing operation Level 3 Credits 3 Purpose People credited with this unit standard are able to: prepare an automated multi-head scale for operation; operate and monitor an automated multi-head scale; and shutdown an automated multi-head scale in a dairy processing operation. Classification Dairy Manufacturing > Dairy Processing Available grade Achieved Explanatory notes 1 Definitions Organisational requirements refer to instructions to staff on policy and procedures, which are documented in memo and/or manual format and are available in the workplace. These include but are not limited to site-specific and company standard operating procedures (SOP), occupational health and safety, food safety and quality management requirements. Multi-head scale equipment refers to an automated multi-head scale for weighing cheese which includes but is not limited to – a main feeder system, linear feeders, feed buckets, weigh buckets, memory buckets, bucket actuator units, collating chutes, collection chute and collection gates controlled by a computer which calculates possible combinations among product weigh and/or memory buckets to select a combination closest to the target weight. Materials refer to single cheese and multiple cheese blends such as Mozzarella, Cheddar, Colby, Parmesan, and Shreddar (low fat). Processes refer to batch or continuous and apply to single or multiple product specifications or types. 2 Legislation relevant to this unit standard includes the Animal Products Act 1999, and Health and Safety in Employment Act 1992. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 23831 version 3 Page 2 of 3 Outcomes and evidence requirements Outcome 1 Prepare an automated multi-head scale for operation. Evidence requirements 1.1 Materials meet operating requirements. 1.2 Cleaning and maintenance requirements and status are identified and confirmed according to organisational requirements. 1.3 Scale equipment components and related attachments are fitted and adjusted to meet organisational requirements. 1.4 Processing and/or operating parameters are entered as required to meet safety and organisational requirements. 1.5 Equipment performance is checked and adjusted according to organisational requirements. 1.6 Pre-start checks are carried out to meet organisational requirements. Outcome 2 Operate and monitor an automated multi-head scale in a dairy processing operation. Evidence requirements 2.1 The automated multi-head scale is started and operated according to organisational requirements. 2.2 Equipment is monitored to identify variation in operating conditions according to organisational requirements. 2.3 Variation in equipment operation is identified and maintenance requirements are reported according to organisational requirements. 2.4 The process is monitored to confirm that product weights and line-flow rate meet specifications according to organisational requirements. 2.5 Out-of-specification product and/or process outcomes are identified and rectified or reported to maintain the process within specification, according to organisational requirements. 2.6 Workplace housekeeping standards meet organisational requirements. 2.7 Workplace records are maintained according to organisational requirements. Outcome 3 Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 23831 version 3 Page 3 of 3 Shutdown an automated multi-head scale in a dairy processing operation. Evidence requirements 3.1 The shutdown procedure is identified in accordance with organisational requirements. 3.2 The automated multi-head scale is shutdown according to organisational requirements. 3.3 Maintenance requirements are identified and reported according to organisational requirements. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 25 July 2007 31 December 2017 Review 2 15 October 2015 31 December 2017 Rollover 3 21 January 2016 31 December 2019 Consent and Moderation Requirements (CMR) reference 0022 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016