NZQA Expiring unit standard
3780 version 6
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Title
Produce fault free single face web during long production runs for
fibreboard manufacture
Level
3
Credits
3
Purpose
People credited with this unit standard are able to produce fault
free web for a continuous hour at high speeds, and make
splices at the single facer without causing production delays.
Classification
Fibreboard Packaging > Fibreboard Manufacture
Available grade
Achieved
Entry information
Critical health and
safety prerequisites
Unit 340, Demonstrate knowledge of safe working practices in
the printing and graphic pre-press industries, or demonstrate
equivalent knowledge and skills.
Recommended skills
and knowledge
Unit 3761, Change reels on a corrugator in the fibreboard
packaging industry, or demonstrate equivalent knowledge and
skills.
Explanatory notes
1
All workplace practices must meet any applicable and recognised codes of practice,
and documented workplace health, safety, and environmental procedures for
personal, product, workplace health, safety, and environmental matters, and the
obligations required under current law including the Health and Safety in Employment
Act 1992, Hazardous Substances and New Organisms Act 1996, Resource
Management Act 1991, Privacy Act 1993 and their subsequent amendments.
2
Workplace practices refer to the documented procedures for the machine and/or
workplace.
3
Dual Arch is excluded from this unit standard.
4
Where referred to, ‘plant listed maximum speed’ is that determined by each
workplace as appropriate for specific production conditions taking into account paper
grades, flutes, run length and chop length.
5
Faults in this unit standard are defined as: fluff outs, fracture, misalignment of liner
and medium papers exceeding 5mm at operator side, any delamination of the single
face web whether extensive or localised, any form of fractured or damaged or
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016
NZQA Expiring unit standard
3780 version 6
Page 2 of 3
deformed flutes in the web, (where equipment configuration includes a bridge) faults
associated with excessive ’loops’ on the bridge, ie bridge tension marks, and
excessive drag creating up warp and/or short chops in the finished board, and any
damage to the top liner paper occurring between single facer and double backer.
Outcomes and evidence requirements
Outcome 1
Produce fault free web for a continuous hour at high speeds.
Range
long continuous production runs with no change in flute or paper grade or paper
width.
Evidence requirements
1.1
The single face web is fault free during at least 58 minutes in any one hour of
production period.
1.2
Web production allows the double backer to operate continuously at plant listed
maximum speed, except where provided for under outcome 2 when making
splices.
1.3
Situations likely to lead to fault occurrence are explained, including the varying
speed requirements imposed by double backer speed change.
1.4
Proactive corrective actions are taken in accordance with workplace practices in
anticipation of situations likely to lead to fault occurrence.
Outcome 2
Make splices at the single facer without causing production delays.
Evidence requirements
2.1
Splices are made ensuring that no paper breaks occur.
2.2
Splices are made in accordance with workplace practices ensuring that speeds
do not reduce below plant listed maximums.
Range
2.3
any of – tight web corrugator, loose web corrugator, high speed
auto splicer, slow speed auto splicer.
On loose web corrugators where manual splicing is used, top liner paper splices
are made without causing the double backer to reduce speed below 50% of
plant listed maximum.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016
NZQA Expiring unit standard
Replacement information
3780 version 6
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This unit standard, unit standard 3776, unit standard
3784, unit standard 21619, and unit standard 21620
have been replaced by unit standard 27813.
This unit standard is expiring. Assessment against the standard must take place by
the last date for assessment set out below.
Status information and last date for assessment for superseded versions
Process
Version Date
Last Date for Assessment
Registration
1
28 April 1995
31 December 2015
Revision
2
19 December 1997
31 December 2015
Revision
3
27 March 2001
31 December 2015
Review
4
27 April 2005
31 December 2015
Review
5
20 September 2012
31 December 2019
Rollover
6
10 December 2015
31 December 2019
Consent and Moderation Requirements (CMR) reference
0005
This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do.
Please note
Providers must be granted consent to assess against standards (accredited) by NZQA,
before they can report credits from assessment against unit standards or deliver courses
of study leading to that assessment.
Industry Training Organisations must be granted consent to assess against standards by
NZQA before they can register credits from assessment against unit standards.
Providers and Industry Training Organisations, which have been granted consent and
which are assessing against unit standards must engage with the moderation system that
applies to those standards.
Requirements for consent to assess and an outline of the moderation system that applies
to this standard are outlined in the Consent and Moderation Requirements (CMR). The
CMR also includes useful information about special requirements for organisations wishing
to develop education and training programmes, such as minimum qualifications for tutors
and assessors, and special resource requirements.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016