NZQA Expiring unit standard
3784 version 6
Page 1 of 4
Title
Produce fault free single face web during paper changes for
fibreboard manufacture
Level
4
Credits
24
Purpose
People credited with this unit standard will be able to: make
paper changes of differing papers with minimal waste whether
or not the paper grade changes; make paper changes of
differing papers with minimal delays to production; and take
preparatory actions to minimise the risk of faults or production
delays occurring during changes of paper grade and/or width.
Classification
Fibreboard Packaging > Fibreboard Manufacture
Available grade
Achieved
Entry information
Critical health and
safety prerequisites
Unit 340, Demonstrate knowledge of safe working practices in
the printing and graphic pre-press industries, or demonstrate
equivalent knowledge and skills.
Recommended skills
and knowledge
Unit 3761, Change reels on a corrugator in the fibreboard
packaging industry; and Unit 21620, Correct faults in a single
face web for fibreboard manufacture; or demonstrate
equivalent knowledge and skills.
Explanatory notes
1
All workplace practices must meet any applicable and recognised codes of practice,
and documented workplace health, safety, and environmental procedures for
personal, product, workplace health, safety, and environmental matters, and the
obligations required under current law including the Health and Safety in Employment
Act 1992, Hazardous Substances and New Organisms Act 1996, Resource
Management Act 1991, Privacy Act 1993 and their subsequent amendments.
2
Workplace practices refer to the documented procedures for the machine and/or
workplace.
3
Dual arch is excluded from in this unit standard.
4
Where referred to, ‘plant listed maximum speed’ is that determined by each
workplace as appropriate for the board dimensions, board type and run length in
production.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016
NZQA Expiring unit standard
5
3784 version 6
Page 2 of 4
Faults in this unit standard are defined as: misalignment of liner and medium papers
exceeding 5mm at operator side, any delamination of the single face web whether
extensive or localised, any form of fractured or damaged flutes in the web, any
damage to the top liner paper occurring between the single facer and the double
backer.
Outcomes and evidence requirements
Outcome 1
Make paper changes of differing papers with minimal waste whether or not the paper
grade changes.
Evidence requirements
1.1
Reels are loaded and splices made without any paper breaks in accordance
with workplace practices.
1.2
Paper changes from wider to narrower widths, whether of similar or different
grades, are made without creating excess faulty web.
Range
loose web corrugators, not more than 20 lineal metres of faulty
web;
tight web corrugators, not more than 50 lineal metres of faulty
web.
1.3
Paper changes from narrower to wider widths, whether of similar or different
grades, are made without creating more than 50 lineal metres of faulty web.
1.4
Paper changes involving no change of width but a change of grade are made
without creating excess faulty web.
Range
loose web corrugators, not more than 5 lineal metres of faulty web;
tight web corrugators, not more than 15 lineal metres of faulty
web.
Outcome 2
Make paper changes of differing papers with minimal delays to production.
Evidence requirements
2.1
On loose web corrugators, paper changes involving no change of width but a
change of grade are made without causing the double backer and platen
section to reduce speed below 50% of plant listed maximum.
2.2
On loose web corrugators, paper changes from wider to narrower widths where
the change in width is 150mm or less are made without causing the double
backer and platen section to reduce speed below 50% of plant listed maximum,
whether or not the paper grade changes.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016
NZQA Expiring unit standard
3784 version 6
Page 3 of 4
2.3
On loose web corrugators, paper changes from wider to narrower widths where
the change in width exceeds 150mm are made without causing the double
backer and platen section to reduce speed below 40% of plant listed maximum,
whether or not the paper grade changes.
2.4
On loose web corrugators, paper changes from narrower to wider widths where
the change in width is 150mm or less are made without causing the double
backer and platen section to reduce speed below 40% of plant listed maximum,
whether or not the paper grade changes.
2.5
On loose web corrugators, paper changes from narrower to wider widths where
the change in width exceeds 150mm are made without causing the double
backer and platen section to reduce speed below 30% of plant listed maximum,
whether or not the paper grade changes.
2.6
On tight web corrugators all paper changes are made without speed being
reduced below the plant listed maximum for longer than 45 seconds per splice.
2.7
Adhesive is not deposited on the exposed surfaces of either corrugator roller
when changing papers, irrespective of width or grade changes.
Outcome 3
Take preparatory actions to minimise the risk of faults or production delays occurring
during paper changes of grade and/or width.
Evidence requirements
3.1
Situations at paper changes likely to cause faults in the web or production
delays are explained in terms of workplace practices and equipment
configuration.
3.2
Actions available to minimise the risk of faults or production delays at paper
changes are explained in terms of workplace practices and equipment
configuration.
3.3
Proactive measures available in the workplace are taken by adjusting
equipment settings to minimise the risk of faults and delays at paper changes.
Replacement information
This unit standard, unit standard 3776, unit standard
3780, unit standard 21619, and unit standard 21620
have been replaced by unit standard 27813.
This unit standard is expiring. Assessment against the standard must take place by
the last date for assessment set out below.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016
NZQA Expiring unit standard
3784 version 6
Page 4 of 4
Status information and last date for assessment for superseded versions
Process
Version Date
Last Date for Assessment
Registration
1
28 April 1995
31 December 2015
Revision
2
19 December 1997
31 December 2015
Revision
3
27 March 2001
31 December 2015
Review
4
27 April 2005
31 December 2015
Review
5
20 September 2012
31 December 2019
Rollover
6
10 December 2015
31 December 2019
Consent and Moderation Requirements (CMR) reference
0005
This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do.
Please note
Providers must be granted consent to assess against standards (accredited) by NZQA,
before they can report credits from assessment against unit standards or deliver courses
of study leading to that assessment.
Industry Training Organisations must be granted consent to assess against standards by
NZQA before they can register credits from assessment against unit standards.
Providers and Industry Training Organisations, which have been granted consent and
which are assessing against unit standards must engage with the moderation system that
applies to those standards.
Requirements for consent to assess and an outline of the moderation system that applies
to this standard are outlined in the Consent and Moderation Requirements (CMR). The
CMR also includes useful information about special requirements for organisations wishing
to develop education and training programmes, such as minimum qualifications for tutors
and assessors, and special resource requirements.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016