NZQA Expiring unit standard 3776 version 6 Page 1 of 3 Title Produce fault free fibreboard on a double backer and platen section during long production runs Level 3 Credits 5 Purpose People credited with this unit standard are able to produce fault free board for a continuous hour at high speeds, and follow safety requirements for the equipment being used. Classification Fibreboard Packaging > Fibreboard Manufacture Available grade Achieved Entry information Critical health and safety prerequisites Unit 340, Demonstrate knowledge of safe working practices in the printing and graphic pre-press industries, or demonstrate equivalent knowledge and skills. Explanatory notes 1 All workplace practices must meet any applicable and recognised codes of practice, and documented workplace health, safety, and environmental procedures for personal, product, workplace health, safety, and environmental matters, and the obligations required under current law including the Health and Safety in Employment Act 1992, Hazardous Substances and New Organisms Act 1996, Resource Management Act 1991, Privacy Act 1993 and their subsequent amendments. 2 Workplace practices refer to the documented procedures for the equipment and/or workplace. 3 Where referred to, ‘plant listed maximum’ speed is that determined by each workplace as appropriate for the board dimensions, board type, and run length in production. 4 Misalignment is measured at operator side, and is assessed as a fault where: in double faced board the edge of the single face web is aligned more than 5mm from the edge of the bottom liner; and in twin cushion board where all three edges (of both the single face webs and the bottom liner) fail to align within a 5mm or lesser overall spread. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 3776 version 6 Page 2 of 3 Outcomes and evidence requirements Outcome 1 Produce fault free board for a continuous hour at high speeds. Range long continuous production runs with no changes in grade or width or flute. Evidence requirements 1.1 Board is produced without any faults during production run. Range 1.2 faults are defined as – misalignment exceeding 5mm, washboarding, wet board, any form of delamination whether extensive or localised, wrinkles, folded edges, indentations or crushed or damaged board, leaning or deformed or damaged flutes. Double backer is operated in accordance with workplace practices. Range running speed – plant listed maximum; required quality, safety requirements. 1.3 Speed when using autosplicers does not fall below the slower of either the autosplicer's listed maximum or the double backer's plant listed maximum. 1.4 Manual splices are made without speed being reduced below the plant listed maximum for longer than 45 seconds per splice. Outcome 2 Follow safety requirements for the equipment being used. Range operating manual, workplace practices. Evidence requirements 2.1 Start up, shutdown and emergency procedures in the workplace are explained. 2.2 Hazard control measures, as circulated by the company, are described and followed. 2.3 Hazards or potential hazards in the workplace are identified and reported in accordance with workplace practices. Replacement information Competenz SSB Code 101571 This unit standard, unit standard 3780, unit standard 3784, unit standard 21619, and unit standard 21620 have been replaced by unit standard 27813. New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 3776 version 6 Page 3 of 3 This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 28 April 1995 31 December 2015 Revision 2 19 December 1997 31 December 2015 Revision 3 27 March 2001 31 December 2015 Review 4 27 April 2005 31 December 2015 Review 5 20 September 2012 31 December 2019 Rollover 6 10 December 2015 31 December 2019 Consent and Moderation Requirements (CMR) reference 0005 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016