PowerGen India & Central Asia, New Delhi, May 2014
Plant Optimization through Integrated Design
Update on H Class technology from Siemens
Himanshu Garg
VP, New Plants & Services Sales
South Asia
© Siemens AG 2014 All rights reserved.
siemens.com/energy/fossil-power-generation
Siemens Energy Solutions CCPP’s –
Leading questions…
1. How to cope with the increasing energy demand,
increase profitability and save the environment?
Wirkungsgrad
3. How can CCPP’s
provide grid support
and stable operation in
case of grid incidents?
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New Delhi, May 5-7, 2014
NetzStabilisierung
On
Demand
Sfar/ Garg @ Power-Gen India & Central Asia 2014
2. How can different load
profiles be compensated
by rapid availability of
CCPP’s?
© Siemens AG 2014 All rights reserved.
What I would like to talk about today…
• Siemens Energy Solutions product
portfolio
• Our plant design philosophy to
meet major market drivers
• Dangjin 3 – Asia’s most efficient
plant
• Service Concept
• Operational experience
• Conclusions
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© Siemens AG 2014 All rights reserved.
50 Hz
SGT5-8000H
60 Hz
SGT6-8000H
375 MW
295 MW
SGT5-4000F
SGT5-2000E
172 MW
274 MW
SGT6-5000F
232 MW
112 MW
SGT6-2000E
SGT-800
SGT-800
50/60 Hz
Large-scale
Gas Turbines
Industrial Gas Turbines
Mechanical Drive
Oil & Gas Power Generation
Power Generation
Siemens Gas Turbines for 50Hz and 60Hz markets
47/50 MW
SGT-750
36 MW
SGT-700
31 MW
SGT-600
SGT-500
25 MW
19 MW
SGT-400
13 MW
SGT-300
8 MW
SGT-200
SGT-100
7 MW
5 MW
Output in MW @ ISO conditions
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© Siemens AG 2014 All rights reserved.
Pre-engineered power plant solutions
available as Simple (SSC) or Combined Cycle (SCC)
H-Class
Pioneering & Proven
F-Class
Flexible & Reliable
E-Class
Robust & Durable
50 Hz
SCC5-8000H
SCC5-4000F
SSC5-2000E
60 Hz
SCC6-8000H
SCC6-5000F
SSC6-2000E
We deliver tailor-made power plants based on proven standards
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© Siemens AG 2014 All rights reserved.
Gas fired power plants
Power output ranges in standard configurations
50 Hz
570 MW
512 MW
341 MW
SCC6-8000H 2x1
SCC5-4000F 2x1
SCC6-5000F 2x1
SCC5-8000H 1S
SCC5-2000E 2x1
cycle
862 MW
SCC5-8000H 2x1
Combined
1140 MW
60 Hz
SCC5-4000F 1S
253 MW SCC5-2000E 1x1
172 MW
SSC5-4000F
SSC5-2000E
690 MW
410 MW
SCC6-5000F 1x1
345 MW
SCC6-2000E 2x1
342 MW
SCC6-2000E 1x1 171 MW
Simple
cylce
295 MW
SCC6-8000H 1S
820 MW
SSC6-5000F 232 MW
232MW
SSC6-2000E
112 MW
All values: ISO base rating
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© Siemens AG 2014 All rights reserved.
SCC-8000H series
Performance and configuration overview
SCC5-8000H 1S
SGT-PAC 8000H
50 Hz
60 Hz
375 MW
274 MW
40 %
40 %
SCC-8000H 2x1
SCC-8000H 1S
570 MW
410 MW
SCC-8000H 1x1
> 60 %
> 60 %
SCC-8000H 2x1
1.145 MW
824 MW
> 60 %
> 60 %
--
1.236 MW
--
> 60 %
SCC-8000H 3x1
SCC6-8000H 3x1
SCC5/6-8000H 2x1
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© Siemens AG 2014 All rights reserved.
SCC-8000H – supporting the Customer
requirements…
Highest efficiency
Wirkungsgrad
NetzStabilisierung
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New Delhi, May 5-7, 2014
On
Demand
Sfar/ Garg @ Power-Gen India & Central Asia 2014
© Siemens AG 2014 All rights reserved.
Power plant solutions as an outcome of
an integrated approach
Thermal stress
optimization
GT
GT
Piping limits
BOP
limits
Load Ramp
Start-up
readiness
HRSG
HRSG
limits
Start-up
Electrica
procedure
l limits
ST
ST
limits
Integrated
Plant
Design Condenser
Control
Control
system
system
Flexibility
Environment
Profitability
Market Boundaries
Optimization Criteria
Integrated Plant design
Water
Auxiliaries
chemistry
FACY enables the world’s fastest start-up times without additional life
time consumption
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© Siemens AG 2014 All rights reserved.
Dangjin 3 (former Bugok 3) – South Korea
SCC6-8000H 1S
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© Siemens AG 2014 All rights reserved.
SCC6-8000H 1S – Dangjin 3
Proven H-class using advanced cycle technology
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© Siemens AG 2014 All rights reserved.
HRSG design
Ulrich Hartmann (Irsching #4, Germany)
600°C steam parameter @ SH and RH section
Dangjin 3 (South Korea)
585°C steam parameter with T91 material @ SH
and RH section
11-Nov-2010
• Live
steam
temp.:
• Live
steam
temp.:
• Reheat
temp:
• Reheat
temp:
600600
°C °C
600600
°C °C
• Live steam temp.:
585 °C
• Reheat temp:
585 °C
Siemens is the only company with a 600 ºC HRSG in operation. HRSG solution for
600 ºC according ASME design available
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© Siemens AG 2014 All rights reserved.
Dangjin 3 – A globally optimized and integrated
design based on a compact low level arrangement
Stack
Benson® HRSG w/
Boiler House
IP/LP drums
Air intake
Generator Circuit
Breaker
Main Transformer
HP separator
Overhead crane
PCC’s
GasTurbine
Generator
Steam Turbine
Lube oil skid
Seal oil
Vacuum pumpid
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© Siemens AG 2014 All rights reserved.
Danjing 3 – Environmental, Health and Safety (EHS)
performance sets a benchmark…
LTAFR Development Status as of November 2012
Mio Man-hours
Mio man-hours
LTAFR
LTAFR
67
70
0,52
0,6
59
60
50
50
45
0,4
40
32
27
30
20
0,5
0,20
0,20
0,15
17
0,17
0,14
0,2
0,13
11
0,09
10
0
2004
LTA = Lost Time Accident
2005
LTAFR =
0,3 -87%
29
2006
2007
2008
2009
2010
2011
0,07
0,1
0,0
2012
LTAs x 100.000
Man-hours worked
Dangjin 3 (2013)
Man hours: 1,470
Mio
LTAFR: 0,07
… confirming overall Siemens Energy Solutions project execution excellence
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© Siemens AG 2014 All rights reserved.
We are your most trusted partner offering cutting
edge integrated solutions at highest quality
Beyond 60 %
efficiency:
Dangjin – the most
efficient fossil power
plant in Asia
Source: www.gseps.com
“
“
We want to become the leading power producing company in Asia. And
we want to continue our partnership with Siemens
„
Using top quality components and software, Siemens engineered an
outstanding power plant solution
„
Wan-Kyoung Lee
President and CEO GS EPS Co. Ltd
Seoul Korea
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© Siemens AG 2014 All rights reserved.
8000H Maintainability
The SGTX-8000H core engine was designed for easy and fast maintenance
 All rotating blades,
including compressor, are
replaceable without a rotor
lift.
 Row 1 Turbine Blades/Vanes/Ring Segments &
Row 4 Blades can be replaced with or without
cover lift.
Vane 1 Removal
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Turbine Blade 4 Removal
© Siemens AG 2014 All rights reserved.
8000H Maintainability
The SGTX-8000H core engine was designed for easy and fast maintenance
 Roll out/in capability of the turbine vane
carrier enables exchange of stationary
turbine hardware without rotor lift.
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New Delhi, May 5-7, 2014
 Roll out/in capability also allows for
optional assembled spare vane
carrier exchange concept which
further reduces outage durations
Sfar/ Garg @ Power-Gen India & Central Asia 2014
© Siemens AG 2014 All rights reserved.
8000H Maintainability
The Major Inspection concept allows access to all necessary components!
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New Delhi, May 5-7, 2014
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© Siemens AG 2014 All rights reserved.
SGT-8000H
References
2
Ansan
Gyeongggi‐do, S. Korea
1
2
Liberty
PA, USA
Under Contract – COD 2015
2
Ulrich Hartmann
1
Under Contract – COD 2014
3
Lausward
POSCO Power 2
Vohburg, Germany
Düsseldorf, Germany
Operating – COD 2011
Under Contract – COD 2015 Incheon, South Korea
Under Contract – COD 2014/15
1
Patriot
Daegu City
Daegu, South Korea
PA, USA
Under Contract – COD 2014
Under Contract – COD 2016
1
Dangjin III
Dangjin‐gun, South Korea
Operating – COD 2013
3
2
Cape Canaveral
Andong, South Korea
FL, USA
3
Operating – COD 2013
3
1
Samsun Cengiz
2
Operating – COD 2013
Prai
Riviera Beach
Samsun, Turkey
Penang, Malaysia
FL, USA
Under Contract – COD 2015
Under Contract – COD 2016
Operating – COD 2014
1
Port Everglades
FL, USA
Andong (KOSPO)
Bandirma II
Balikesir, Turkey
Under Contract – COD 2016
Under Contract – COD 2014
1
San Gabriel
Luzon, Philipines
Under Contract – COD 2016
x
Number of GTs
28 GTs under contract; 9 units in commercial operation
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© Siemens AG 2014 All rights reserved.
SGT-8000H
Operational Status
status Feb 2014
SGT5-8000H
SGT6-8000H
GT Validation
Operation
GT Validation
Operation
85
 480
137 (115 gas, 22 oil)
 600
EBH
1525
 9100
302 (236 gas, 65 oil)
 30000
EOH
4365
 16700
3822
 41000
starts
The SGT-8000H has achieved more than 1300 starts & 66.000 EOH
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© Siemens AG 2014 All rights reserved.
SCC-8000H will accumulate > 250.000 EOH until 2015
2000 
2007 
2009 
2011 
2013 
2015 
October
December
August
January
January
January
World Record
PAC
Launch –
Concept Phase
1st Fire –
Beginning of
Validation
Phase
End of 50 Hz
GT Test &
Validation
Phase and
Extension to
Combined
Cycle
25,000 EOHs
250,000 EOHs
Inauguration
Combined
Cycle
Comissioning,
Testing and
Commercial
Operation
Ulrich
Hartmann
Proven
Technology in
Commercial
Operation
Extensive
Operational
Experience
Pioneering technology is proven.
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© Siemens AG 2014 All rights reserved.
Siemens Energy Solutions is your most trusted partner
offering cutting edge integrated solutions at highest quality
1. SCC-8000H power plant series is based on proven technology and is the
result of a fully integrated approach.
2. World class performance & operational flexibility as well as highest
plant reliability / availability.
3. Asia’s first H-class and most efficient power plant Dangjin 3 achieved
commercial operation ahead of schedule
4. Dangjin 3 impressively demonstrates Siemens Energy Solutions project
execution excellence and highest quality standards
5. Consequently the customer will continue the trustful partnership with
Siemens
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© Siemens AG 2014 All rights reserved.
Disclaimer
This document contains forward-looking statements and information – that is, statements related to future, not past,
events. These statements may be identified either orally or in writing by words as “expects”, “anticipates”, “intends”,
“plans”, “believes”, “seeks”, “estimates”, “will” or words of similar meaning. Such statements are based on our current
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many of which are beyond Siemens’ control, affect its operations, performance, business strategy and results and could
cause the actual results, performance or achievements of Siemens worldwide to be materially different from any future
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particular uncertainties arise, among others, from changes in general economic and business conditions, changes in
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lack of acceptance of new products or services by customers targeted by Siemens worldwide, changes in business
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www.sec.gov. Should one or more of these risks or uncertainties materialize, or should underlying assumptions prove
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Trademarks mentioned in this document are the property of Siemens AG, it's affiliates or their respective owners.
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© Siemens AG 2014 All rights reserved.