Installation of state-of-the-art I&C system with minimal downtime safeguards water supply Reference – Control System Instrumentation, Controls & Electrical SPPA-T3000 Control System replaces the old I&C system of the Yanbu power and desalination plant. This guarantees high availability levels, thus also safeguarding water supply. The Result ■ Modernization of the I&C systems coupled with minimized downtime thanks to first-class project management ■ High availability levels thanks to a state-of-the-art, reliable control system with user-friendly operation The Plant The oil-fired Yanbu power plant is located in one of the Red Sea‘s most important oil ports. This Saudi-Arabian power plant also includes a reverse osmosis desalination plant. The entire plant, which has been operated by SWCC (Saline Water Conversion Corporation) since 1999, supplies the local population with 285 MW of power and some 107.000 m³ of clean drinking water every day. The Task In order to cope with the shortage of water in Saudi-Arabia, optimum use must be made of alternative water resources (e. g. sea water), and water treatment plants – such as the reverse osmosis plant in Yanbu – must be constantly available. As the existing automation systems (Elsag Bailey serving the power plant and Mitsubishi Diasys Up in the osmosis plant) were obsolete and neither spare parts nor services were available anymore, this could not be guaranteed. So their replacement with a new and reliable control system had become a necessity. This was to take place with a minimum of downtime, in order to avoid jeopardizing the water supply at any time. Our Solution The Yanbu II modernization project encompassed the replacement of the obsolete systems with the state-of-the-art SPPA-T3000 Control System for two boilers, two turbines, four desalination trains and the auxiliary systems, as well as the reverse osmosis plant. Replacement of the I&C systems took place in a number of steps, with assembly time and downtime being minimized – thanks to intelligent project design. Thus, the plant was out of operation for just a few days and the continuity of water treatment guaranteed. SPPA-T3000 offers an intuitive, uniform user interface, providing optimum support for process management, engineering and diagnostics. Therefore high availability levels are guaranteed. In addition to the SPPA-T3000 Control System, the tailored scope of supply included: SPPA-R3000 Turbine Controls and the conversion of the chemical plant for the production of sodium hypochlorite. Furthermore the control room was modernized with new furniture, large-format screens, furnace cameras and flue gas analysis systems. Close collaboration with the customer and the expertise of the Siemens team ensured that the Yanbu II project and the subsequent Yanbu RO project were a total success. “During this project, Siemens again and again proved itself to be a reliable partner. Both the Yanbu II project and the subsequent project in Yanbu RO proceeded to our total satisfaction. Siemens offers modern technology and smooth project handling at a good price.” Ibrahim Al-Hazmi, Plant Manager Yanbu power plant, Saline Water Conversion Corporation Answers for energy. Published by and copyright © 2013: Siemens AG, Energy Sector Freyeslebenstrasse 1 91058 Erlangen, Germany For more information contact sppa-t3000.energy@siemens.com www.siemens.com/energy/sppa-t3000 Siemens Energy, Inc. Instrumentation, Controls, & Electrical 1345 Ridgeland Parkway, Suite 116 Alpharetta, GA 30004, USA T3_FR_Yanbu_e_V1-0 Order no. E50001-G230-A340-X-4A00 Printed in Germany Dispo 05401, c4bs-Nr. 7465 Printed on elementary chlorine-free bleached paper. Unrestricted AL:N ECCN:N All rights reserved. Trademarks mentioned in this document are the property of Siemens AG, its affiliates, or their respective owners. Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should therefore be specified in the contract.