By Kritika – 47 Madhujith T.H - 49 Logistics is that part of the supply chain process that plans, implements and controls the effective forward and reverse flow and storage of goods, services and related information between the point of origin and the point of consumption in order to meet the customer’s requirements. Elements Transportation – air, water, land Warehousing Inventory Management Packing and Utilization Information and communication Importance of Logistics Management Transportation costs Large retailers, low distribution costs – eg. Metro Cash and Carry Deregulation – e.g. Fiat – Tata Changing strategies – eg Toyota Way Technology – eg. Wal-Mart, DELL Globalization 0% fuel 0% technology 0% investment 0% dispute 99.9999 % performance 100% customer satisfaction ‘The Show must go on’ What is NMTBSA?? Nutan Mumbai tiffin box supply Association. It started in 1880 – british raj Total area coverage is 60 kms. 5000 employees Each person working is a share holder 4,00,000 transactions per day Time taken – 3hrs. Six sigma performance ISO 2000 certified Error rate 1 in 16 million transactions. Technological backup: Nil Cost of service: Rs. 200/month How do they do it?? Organisational structure Logistic management Executive committee (5 members) Team of 20 to 25 people headed by a group leader Individual dabawalas=30 tiffins/day Logistic Management 9.30 am The “pick up” people pick up the tiffin boxes from house wives 10.34 – 11.20 am This period is actually the journey time. Dabbawalas load the wooden crates filled with tiffin box in the luggage and goods compartment. 11.20 to 12.30 pm The unloading takes place at the destination station. The “delivery” people unload the boxes from the train And re-arrangement of tiffin boxes are done as per the coding. 12.30 to 1.00 – lunch time Coding The coding indicates the originating rail station the destination station the building name the floor number of delivery POKA-YOKE techbique- color indicates the group responsible for collecting dabba at particular point. 1.15 to 2.00 pm Here begins the collection process. The dabawalas collect the tiffin from the offices where they have delivered almost an hour back. 2.00 to 2.30 pm the return journey The group members meet at the segregation as per the destination. 2.48 to 3.30 pm The return journey by train Group finally meets up after the day’s routine of dispatching and collecting from various destination offices. 3.30 to 4.20pm Here the final sorting and dispatching takes place. The group finally meets up at the origin station The tiffins are finally sorted out as per their original areas. This is again done through the coding process. Latest Trend The Web site (www.mydabbawala.com) – online booking on line poll Booking through SMS The royal visit Prince of Wales Sir Richard Branson, chairman of Virgin Atlantic Airlines. Every day Amul collects 447,000 litres of milk from 2.12 million farmers, converts the milk into branded, packaged products, and delivers goods worth Rs 6 crore (Rs 60 million) to over 500,000 retail outlets across the country GCMMF Gujarat Cooperative Milk Marketing Federation (GCMMF) is the largest food product marketing organization of India. aims to provide good returns to the farmers and also to fulfil the requirements of consumers by giving them quality products has 42 regional distribution centers in India, serves over 500,000 retail outlets and exports to more than 15 countries Problems to be addressed: Logistics in collection of: 6 lts of milk everyday from 10600 separate villages Logistics in co ordination of : storing ,processing and delivering the milk. Suppliers Logistics: Weighing the milk Determining the fat content Calculation of purchase price The Need formulate an IT plan Integrate its existing applications with ICT tools Connect its regional and field offices through e-media Implementation Amul started implementing ERP in phases. Automatic milk collection system units (AMCSU) at village societies were installed to automate milk producers logistics. At milk collection counter - farmer drops the card - milk is weighed - calculates amount due to farmer - value of milk is printed Amul connected its zonal and regional offices through VSATs. Amul is also using GIS (geographic information system) for business planning and collection process. IIM-A provided Amul with a software-Dairy information system kiosk(DISK) to facilitate data analysis and decision support in improving milk collection. Indian Railways Largest network under management Revenues: 12 billion $ Passengers: 14 million/day (approx) Freight: 2 million tons/day (approx) Manpower: 1.4 million Indian Railways Contd…. Track – 63000 km Around 7000 – 8000 stations Freight: 2 million tons/day (approx) Long Range Decision Support Systems Used to manage and plan strategies for IR Implemented in 1998 Public – private partnership World bank + IR personnel + overseas consultants Powerful tool for pre-feasibility investment analysis for networks Long Range Decision Support Systems Contd…. Based on traffic projections over the next two decades Uses Simulation Models Optimization tools GIS based interface Develop ‘what if scenarios’ Demand and supply side LRDSS MODEL PROJECT IDENTIFICATION SUPPLY TRAFFIC FORECASTING ANALYSIS FACILITY PERFORMANCE MARKET ANALYSIS DEMAND ANALYSIS TRAFFIC ASSIGNMENT COST BENEFIT ANALYSIS FINANCIAL FORECASTING Solutions Providers New Needs, New Players Solutions Providers – with the increased importance of logistics management, a new market opened and there are companies that solve the logistics management problems. Oracle Infosys FedEx – case study DHL etc Solutions Providers Oracle – Transportation Management Systems It integrates and streamlines transportation planning, execution, freight payment, and business process automation Single application Oracle – Transportation Management Systems Oracle Transportation Management Lowers transportation costs Improves customer service and asset utilization Solutions Providers Infosys – Master Data Management Enables Logistics Service Providers (LSPs) to efficiently manage revenues, expenditure, shipment, and large ERP implementations. IBM – RFID later case study Emerging Trends 1.Case Study: FedEX started Virtual Order – Online B2B site. Shippers can setup an online catalog of goods that consumers can order from. FedEx setup Express Distribution Centres like Dubai, Philipines. FedEX systems are fully integrated with that of the shippers Case Study: Customer places the order. Shippers notified Order Enters into FedEx network. Order collected from a variety of shippers. Within 48 hours delivery to customer Mainly for High Value, low weight goods like electronic and medical goods Emerging Trends 2. Two Dimensional Bar Codes 1D BarCode 2D BarCode 2. Two Dimensional Bar Codes 1D barcode contains only vertical lines 2d barcodes contain both horizontal and vertical lines Can store information of an entire freight Uses laser scanners to read. Currently not available. 3. Going Green Use software that minimizes carbon emissions and cost savings Eg – by incorporating algorithms that include data about location and date to consolidate shipments by size, product compatibility and trailer types 3. Going Green Case Study: DHL’s green initiative by implementing multi site ISO 14001 Bought 1.3 billion Euros worth of new fleet ― Planes quieter, more fuel efficient Reduced carbon dioxide emissions by 6.864 tons Improved waste management Over 53% general solid waste recycled 4. RFID Two types: Active – contains battery and transmits signals Passive – no battery, requires external source Famous example :Wal – Mart RFID Services Integrate real-time data capture with business processes to reduce time to market Track mobile assets to reduce loss and theft Optimally manage work in process and logistics networks Build a secure, responsive and flexible supply chain—to ultimately deliver value to your end customers