VIGNAN’S ENGINEERING COLLEGE::VADLAMUDI Exp No: Date: FRANCIS TURBINE AIM: a) To study the constant head characteristics of Francis turbine. b) To study the operating characteristics of Francis turbine. c) To determine the specific speed. DESCRIPTION: Francis turbine is a radial inward flow reaction turbine. This has the advantage of centrifugal force acting against the flow. The turbine consists of (1) Runner (2) A ring of adjustable guide vane (3) An in volute casing (4) Draft tube. The runner consists of two rings with a number of curved vanes in between them. The guide vanes can be rotated about their axis by means of a hand wheel and their position is indicated by a pair of dummy guide vanes fixed outside the turbine casing. A 15 HP centrifugal pump supplies water under pressure to the turbine. The flow from the pump can be controlled by means of gate valve fitted in the pipeline. The pressure water from the pump enters through the guide vanes and then to the runner, while passing through the spiral casing and guide vanes. The position of the pressure head is converted into velocity head in the pipeline. When the water passes through the valves of the runner, remaining head is converted into the velocity head. Due to the proper curvature of the vanes, velocity energy is transformed into mechanical energy and hence the runner is rotated. The water through the runner is discharged into the draft tube thereby to the tailrace. The discharge through the runner can be regulated by operating the guide vanes. Francis turbine is best suited for medium head say 30m to 40m. The specific speed ranges room 55 to 300. The discharge in pipe lines and hence through turbines can be measured with venturimeter fitted in the pipeline. A mercury differential manometer accompanies the venturimeter. 1 VIGNAN’S ENGINEERING COLLEGE::VADLAMUDI Output of the turbine is determined by means of the rope brake. The head of water is measured by pressure on vacuum gauge. TECHNICAL SPECIFICATIONS: I. Francis turbine 1. Rated supply head 15.0 meters. 2. Discharge 2000 lpm. 3. Rated speed 1250 rpm. 4. Unit speed 51.5 rpm. 5. Specific speed 95.5 rpm. 6. Runner diameter 150 mm. 7. No. of guide vanes 8 8. P.C.D. of guide vanes 220 mm. 9. Brake rope diameter 16 mm or (12mm). 10. Brake drum diameter 300 mm. II. Supply Pumpset: 1. Rated head 20.0 meters. 2. Discharge 2000 rpm 3. Normal speed 1440 rpm 4. Power required 15 hp. (11.2 KW) 5. Size of pump 100 x 100 mm 6. Type Centrifugal medium Single suction volt 7. Impeller diameter 280 mm. III. Flow measuring unit: 1. Size of venturimeter … 100 mm 2. venturimeter area ratio … 0.35 … 0.55 venturimeter … 59.16 mm For Orificemeter … 74.16 mm … 200 (210) orificemeter area ratio 1. Throat diameter for 4. Inlet cone angle for venturimeter 2 VIGNAN’S ENGINEERING COLLEGE::VADLAMUDI 5. Diverging cone angle … 100 (140) 6. Manometer … Double column, differential type. 7. Flow recording range … upto 2,500 lpm. Venturimeter … k= 0.0131(Qa = kh) For Orificemeter … k= 93.0 8. Meter constant for (Qa = kh) THEORY: a) Discharge formula for venturimeter Q = 0.0131 h h - - difference in the levels of manometer in terms of water head b) total head = H = G + V + Z where G = pressure head V = vacuum head Z = Height of pressure gauge over vacuum gauge. c) Input to the turbine IP = gQH 1000 KW. d) Output Brake drum diameter = 0.3m Rope diameter = 0.01m Equivalent drum diameter = 0.31m Load weight = W1 kg Spring weight = W2 kg Resultant load = W1 - W2 =W kg Speed of turbine =N rpm 2NT KW 60,000 output BP e) Efficiency (o) = input IP BP = f) Specific speed: it can be defined as the speed in rpm of a turbine which will develop 1 hp under unit head Ns = N P H 5/4 3 VIGNAN’S ENGINEERING COLLEGE::VADLAMUDI PROCEDURE: (for constant head) 1. Prime the pump with water and start the pump. 2. Gradually open the delivery valve of the pump 3. Adjust the guide vane opening at 1/5 of the opening by operating the hand wheel. 4. The head should be made constant by operating the delivery valve and the head should be maintained at a constant value. 5. Observe the speed of the wheel using the tachometer. 6. Observe the reading h1 and h2 corresponding to the fluid level in the two manometer limbs which is connected to the venturimeter. 7. Adjust the load on the brake drum to vary the speed of the drum and record the readings from the tachometer, weight added and spring balance. 8. Repeat step 7 for getting at least six sets of reading 9. Repeat the experiment for 2 3 4 , , and full opening of the nozzle. 5 5 5 Experimental procedure (constant speed method) 1. Close the delivery valve of the pump. 2. Prime the pump with water and start the motor. 3. Gradually open the delivery valve of the pump and adjust the guide vane position at 1 of the opening. 5 4. Read the pressure gauge and note down the value. 5. Apply the load on the brake drum so that the speed shown by the tachometer comes to the rated speed and note this rated speed. Note down the tension W1 and W2 indicated by the spring balances attached to the brake drum. 6. Observe and note the readings of the manometer limbs. 7. Manipulate the discharge through pressure valve and control the speed at the rated valve through hanger weights and note the reading of the spring balance. 8. Observe and note down the manometer reading h1 & h2. 9. Repeat the experiment for 2 3 4 , , and full opening of the nozzle. 5 5 5 4 VIGNAN’S ENGINEERING COLLEGE::VADLAMUDI OBSERVATION TABLE: S.No Gate opening Manometer readings in m of Mercury h1 h2 5 Speed N, rpm Spring balance reading in kg W1 W2 W1-W2 VIGNAN’S ENGINEERING COLLEGE::VADLAMUDI CALCULATION TABLE: S.No Gate opening H in m of water Q=KH m3/s 6 BP IP NS NU PU QU VIGNAN’S ENGINEERING COLLEGE::VADLAMUDI PRECAUTIONS: 1. Prime the centrifugal pump before starting 2. Set the gate opening carefully. 3. Never try to throttle the suction side of the pump to control discharge as it would seriously affect the performance of the pump. GRAPHS: Nu Vs Qu, Nu Vs Pu, Nu Vs o RESULT: QUESTIONS & DISCUSSION: 1. What way is Francis turbine different from pelton wheel and Kaplan turbine? 2. What is specific speed? How does the knowledge of the value of Ns for turbine help in selection of the type of turbine? 3. What is the function of spiral casing of turbine. 4. What is the purpose of draft tube? Why should it be divergent? Why cannot we have a greater angle of divergence? Why cannot we extend the length of the tube more and more? What will happen if some air leaks in the entrance of the draft tube? 7