Healy FY11 PMA CLIN 0004
CONDITION FOUND REPORT
Todd Project No. 4015
Project CFR No.
Craft CFR No.
4015-057
Activity No.
CIR-006
58901
Component or Location:
Definite No. / Option No.
D-45
3.2.1
Drawing No.
As Listed
CFR Title:
Paragraph No.
N/A
Allied System Crane Reports
Statement of Condition Found:
After performing initial operational test and inspection allied crane reports and TODD sheave inspections are
attached below:
Port Knuckle Crane, Serial #1867
Bow Crane, Serial #1868
Condition Found
Report 1867 Healy.xls
Condition Found
4209_001.pdf
Report 1868 Healy Bow Crane.xls
4206_001.pdf
Port 04 Deck Crane, Serial #1869
Stbd 04 Deck Crane, Serial #1870
Condition Found
Report 1869 Healy.xls
Condition Found
Report 1870 Healy.xls
4207_001.pdf
4227_001.pdf
Stbd Knuckle Crane, Serial #1871
Condition Found
Report 1871 Healy.xls
4208_001.pdf
Recommended Action:
Below recommendations based on Allied reports attached above, item numbers correspond to associated report:
Port Knuckle Crane, Serial #1867
2.0, 3.4: Troubleshoot and repair overhead cab fan and slewing horn
2.3: Corrected by USCG, no further action required.
4.6: Corrected by USCG, no further action required.
5.0: Replace missing and rusted pedestal access cover bolts.
6.1: Repair/replace mechanical boom angle indicator
8.1: Repair small oil leak at HPU diverter manifold
4.2.1, 4.2.2, 5.1, 6.3, 8.1.1, 8.1.2: Recommend annual oil and filter change, not currently in spec.
TODD PACIFIC SHIPYARDS COPORATION
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12-Feb-16
Bow Crane, Serial #1868
1.0, 1.2: Prep, prime and paint rust affected areas on exterior surfaces of crane
2.0, 2.2: Troubleshoot and repair cause of HPU failure alarm
3.0, 3.2: Dry out swivel enclosure, conduct megger testing of all wires to verify condition for further use.
2.3, 2.3.3, 3.4: Troubleshoot and repair crane cab heater, crane horn and slewing horn
2.3.1: Properly mount cab transformer.
2.3.2: Repair/replace rusted and inoperable crane door latch
3.5, 7.0: Troubleshoot and repair LMI cable reel and unit.
4.0: Repair oil leak inside turret at tube fitting
4.2, 4.4, 8.1: Replace broken HPU return filter gauge on top of tank.
5.0: Identify cause of excessive water in pedestal and provide repair recommendation.
7.6: Repair or replace emergency lowering manifold with Allied developed kit.
4.2.1, 4.2.2, 4.5, 5.1, 6.3, 8.1.1 thru 9.0: Recommend annual oil and filter change, not currently in spec.
Note: OEM recommends discontinue use of crane until electrical swivel has been dried and tested by electrician;
and transformer in cab electrical box is securely mounted.
Port 04 Deck Crane, Serial #1869
1.0, 1.2: Prep, prime and paint rust affected areas on exterior surfaces of crane
3.3: Troubleshoot and repair inoperable boom tip floodlight.
7.6: Repair or replace emergency lowering manifold with Allied developed kit.
8.1: Repair minor oil leak at HPU pump inlet
4.2.1, 4.2.2, 6.3, 8.1.1, 8.1.2: Recommend annual oil and filter change, not currently in spec.
Stbd 04 Deck Crane, Serial #1870
1.0: Prep, prime and paint rust affected areas on exterior surfaces of crane
2.3, 2.3.1: Purchase and install cab fan
3.0: No action required, submitted for documentation.
4.0, 6.0: Repair oil leak at top of hydraulic swivel in turret.
4.1: Replace missing pump coupling guard
6.2.2: Replace fast line haul ball safety catch
7.6: Repair or replace emergency lowering manifold with Allied developed kit
8.1: Repair or replace electrical box in HPU enclosure.
5.1, 8.1.1, 8.1.2, 8.2.1: Recommend annual oil and filter change, not currently in spec
Note: OEM recommends discontinue use of crane until oil leak and safety catch are repaired.
Stbd Knuckle Crane, Serial #1871
1.0: Prep, prime and paint rust affected areas on exterior surfaces of crane
2.0, 2.2, 3.3, 3.4: Troubleshoot and repair slewing horn and cab mounted floodlight inoperability.
3.0: Corrected by USCG, no further action required.
4.6: Repair oil leak at right lifting cylinder counterbalance valve.
7.6: Repair or replace emergency lowering manifold with Allied developed kit
8.1: Repair or replace electrical box in HPU enclosure.
5.1, 8.1.1, 8.1.2, 8.2.1: Recommend annual oil and filter change, not currently in spec
PC Note: Part availability and lead time for materials is unknown at this time; repairs may extend beyond
the current end date.
Pricing available upon request
Required Report
TODD PACIFIC SHIPYARDS COPORATION
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Prepared By:
Ship Manager:
K Guinn
Name
Response Requested By:
263
L. Saisslin
2/10/11
2/14/11
Phone Ext
Name
Date
Date
Work Request (WR) Information:
Expiration Date of Cost & Schd. Data
Above
WR No.
WR Agreed Price
Does this CFR require a WR ( Yes / No ):__ _Yes __
Date of WR Execution
Signature for CG
Signature for Todd
Customer’s Reply:
Rcvd: 2/10/11. Report reviewed and accepted. Request WR-025 proposal to correct the following deficiencies to
the Bow Crane:
1) 2.0, 2.2: Troubleshoot and repair cause of HPU failure alarm.
2) 3.0, 3.2: Dry out swivel enclosure, conduct megger testing of all wires to verify condition for further use.
3) 2.3, 2.3.3, 3.4: Troubleshoot and repair crane cab heater, crane horn and slewing horn
4) 2.3.1: Properly mount cab transformer.
All other crane discrepancies are noted. No further action is requested.
Customer Signature & Date
David Socci, LCDR, USCG, COTR
TODD PACIFIC SHIPYARDS COPORATION
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2/11/11
12-Feb-16