COST CONCEPTS Manager needs costs information to make a decision such as: • Product managers evaluated market demand and product cost data for their own and their competitors • Comparing manufacturing costs of various facilities Period costs costs created as expenses in the period in which they incured because they can not be associated with manufacture of products Product costs costs associated with the manufacture of products Traditional Cost Classification: a. Manufacturing raw materials, labour, and overhead Direct costs costs that can be traced directly to a product Indirect costs costs that cannot be traced easily to a product b. Nonmanufacturing distribution costs, selling costs, marketing costs, R & D costs, and general and administrative costs Cost Structure Today In 1900, direct labour represented > 50% In industrial environment, labour costs only 5 % - 15 % and direct materiaals 40% - 60% 1 Activity Based Analysis of Costs MANUFACTURING Overhead Costs Indirect cost of transforming raw materials into finished product Type of Production Activities; a. Unit related activities those whose volume or level is associated with number of units produced DLH, manchine hours, and quality inspector related to number of unit produced b. Bacth related activities related to number of batch produced Machine set up, costs of materials handling, and first time quality inspection c,. Product sustaining activities performed to support the production and sale of individual products Administrative efforts for drawing and routing of parts, product engineering efforts for maintaining specifications for individual products Product sustaining activities for Ice cream company: design new ice cream flavor, developing, maintaining and improving recipes, designing packaging and marketing materials for individual products d. Facility sustaining activities performed to provide the managerial infrastructure and to support maintaining the plants Plant rental and depreciation, plant maintenance, insurances and taxes, housekeeping, landscaping, lighting, and security 2 Activity cost driver unit of measurement for the level of quantity of the activity performed Catagories of Activities and their Activity Cost Driver Catagories Representative Activities Activity Cost Drivers Facility Sustaining Activities Plant management Accounting and personnel Housekeeping Rent and depreciation Square feet of space Number of workers Product Sustaining Activities Product design Parts administration Engineering Expediting production orders Batch related Activities Manchine set up First time inspection Purchase ordering Materials handling Production scheduling Unit related Activities Every item inspection Supervision of direct labor Consumption of power and oils to run machines Number of products Number of parts Setup hours Inspection hours Number of orders Number of materials move Number of production run number of units DLH Machine hours 3 Cost Distortion with One Driver Production process with 5 activities (X1, X2, X3, X4, and X5) Overhead rate for each activitiy: R1 = C1/X1, R2 = C2/X2, R3 = C3/X3, R4 = C4/X4, R5 = C5/X5 Total Overhead Costs = C1 +C2+C3+C4+C5 C1 +C2+C3+C4+C5 Single cost driver R = C / X1 = ----------------------X1 X1 = Direct labour hours, X2 = Setup hours C = 70 X1 + 500 X2, X1 = 1,000 DLH, X2 = 60 setup hours C = $ 100,000 With one driver (X1), R = $ 100,000 / 1,000 = $ 100 per DLH Prediction X1 = 90 DLH and X2 = 7 setup hours a. Estimated cost of overhead = 90 DLH x $ 100 = $ 900 (single driver) b. Estimated cost of overhead = 70 x 90 + 500 x 7 = $ 9,800 4 Standard Cost Accounting System Standard Costs Efficient and attainable benchmarks established in advance for the costs of activity resources that should be consumed by each product It involves measuring standard costs and actual costs and comparing them. Three principal uses of standard cost system: a. Estimated cost of product Standards are developed for the consumption of DM, DL, and overhead activity resources per unit of each product b. Budget for Costs and Expenditure TC representing the consumption of each activity estimated based on the standard amount consumption of an activity to produce each product and planned production levels for those products c. Control costs relative to standards comparing actual and standard costs for finding favourable or unfavourable variances 5 Cost Behavior Fixed Costs Costs that are independent of the level of production Costs FC Q 6 Variabel costsCosts that change proportionally with the level of production Costs TVC VC/Unit Q Mixed CostsCosts that comprising both fixed and variable costs Costs VC FC 7 Q Exp. Riverside General Hospital has information on 18 account names and expenses for the fiscal year 1994 ACCOUNT NUMBER ACCOUNT NAME 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 Nursing services Nursing administration Pharmacy Laboratory Medical supplies Linen and laundry Dietary Employee cafeteria Housekeeping Medical records & library Social services Patient scheduling & administration Billing & collection Plant operation Plant maintenance Medical equipment operations Property insurance Depreciation Total operating costs COST $ 2,973,154 1,269,762 496,629 312,347 482,165 358,736 813,148 167,239 706,308 250,345 199,026 60,238 112,280 301,238 386,622 496,275 38,350 960,573 $ 10,384,435 8 Activity Overhead rates for the fiscal year 1994 Account Number Account Name Cost Driver 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 Nursing services Nursing administration Pharmacy Laboratory Medical supplies Linen and laundry Dietary Employee cafeteria Housekeeping Medical records & library Social services Patient scheduling & administration Billing & collection Plant operation Plant maintenance Medical equipment operations Property insurance Depreciation Nursing hours Nursing hours Direct Number of test Number of patient days Pounds of laundry Number of meals Number of nurse-days Square feet of space Number of patients Number of patients Number of patients Number of patients Square feet of space Square feet of space Number of procedures Value of property Value of property Total operating costs $ 10,384,435 Activity Level Overhead rate 280,621 280,621 80,224 45,606 840,749 88,673 35,078 23,798 8,367 8,367 8,367 8,367 23,798 23,798 62,179 $ 21,567,322 $ 21,567,322 10.59490915 4.524828862 3.89343588 10.57240275 0.426686205 9.170187092 4.767632134 29.67930078 29.92052109 23.78702044 7.199474125 13.41938568 12.65812253 16.24598706 7.981392432 0.001778153 0.044538353 $ 10,384,435 $ 10,384,435 9 Activity Classification: A. Unit Related Activities ACCOUNT NAME ACCOUNT NUMBER 101 102 103 104 105 106 107 108 116 COST Nursing services Nursing administration Pharmacy Laboratory Medical supplies Linen and laundry Dietary Employee cafeteria Medical equipment operations $ 2,973,154 1,269,762 496,629 312,347 482,165 358,736 813,148 167,239 496,275 Total unit related costs Number of patient days Cost per patient day $ 7,369,455 45,606 $ 161.59 B. Batch Related Activities ACCOUNT NUMBER ACCOUNT NAME COST 110 111 112 113 Medical records & library Social services Patient scheduling & administration Billing & collection 250,345 199,026 60,238 112,280 Batch Related costs Number of patients Cost per patient $ 621,889 $ 8,367 74.33 10 C. Facilities Sustaining Activities ACCOUNT NUMBER 109 114 115 117 118 ACCOUNT NAME Housekeeping Plant operation Plant maintenance Property insurance Depreciation Facilities sustaining costs COST 706,308 301,238 386,622 38,350 960,573 $ 2,393,091 11