WEL COME MUSAID SWITCH GEAR FACTORY COMPANY LTD. P.O. BOX : 565 RIYADH 11383 NEW INDUSTRIAL AREA AL KHARJ ROAD-RIYADH-K.S.A TELEPHONE: 4984063/4981987 TELE FAX : 4982491 E-MAIL MUSAIDFACTORY@YAHOO.COM INTRODUCTION I N T R O D U C T I O N Dear Sir, It is our pleasure to introduce ourselves as leading manufacturers of ELECTRICAL SWITCH GEAR and associated equipment in SAUDI ARABIA. Established in 1975, MUSAID SWITCH GEAR FAC. Co. LTD, in a span of 34 years has expanded its area and scope of activities promoting development of Electrical Technology in the Kingdom, importance of which can not be emphasized. With the commissioning of newly acquired machinery and technical know-how it is now geared much better to manufacture Electrical Distribution Panels, Distribution Boards, Motor Control Centers,Power Factor improvements panels, Outdoor type Package Substations, Cable Distribution Pillars and Instrumentation / Control panel for special applications. Through continued endeavor to achieve the best, MUSAID SWITCH GEAR FAC.Co.LTD, has now introduced a completely new generation of Electrical Switch Gear and Panels which are sensibly coordinated in design and performance. Plans are also underway to expand its activities to the manufacture of High Voltage Switchgear in near future. Our products offer convincing advantages of long service life and optimum efficiency with a wide margin of protection against over loading. Maximum safety is built-in by strict quality control and adherence to National and International safety regulations. Our products conform to BS, IEC-439 and Enclosures are built in conformity with NEMA-1,NEMA-4,NEMA-5, NEMA-9 and NEMA-3R. Rigorous factory testes are conducted before the equipment leaves the factory, indeed acquisition of advanced technology and skill in the field of Electrical Engineering is a “MUST” for standing shoulder to shoulder with the advanced countries of the world. Your Faithfully, for MUSAID SWITCH GEAR FACTORY. IHSAN SALEH AL KHATEEB, (Managing Director) . ) 1975 ( , . . , ) IES ( , . . MUSAID SWITCH GEAR FACTORY COMPANY LTD- RIYADH ORGANIZATION CHART GENERAL MANAGER GENERALMANAGER MANAGER GENERAL MANAGEMENT MANAGEMENT (MR) & REPRESENTATIVE REPRESENTATIVE QUALITY COORDINATOR (QC) (MR ADMINISTRATION MANAGER HR & ACCOUNTS FOREMANCUM - FOREMANCUM MECHANICAL MECHANICAL SUPERVISOR SUPERVISOR ACCOUNTS ACCOUNTS CLERK CLERK FACTORY FACTORY MANAGER MANAGER SALES, DESIGN, PURCHASE & EXECUTION ENGINEER ELECTRICAL SUPERVISOR SALES, DESIGN, PURCHASE & EXECUTION ENGINEER QUALITY CONTROL INSPECTOR SALES, DESIGN, PURCHASE & EXECUTION ENGINEER SECRETARY –CUMDISPATCH CLERK AUTO CAD DESIGNER Document Number ISO 9001: 2000 CLAUSE 4.2.1 E-FILE Path MUSAID _ ORGANIZATION _ CHART ORGANIZATION CHART PAGE 1 of 1 QM COMMERCIAL CERTIFICATES AND LICENSES CERTIFICATES OF COMPLIANCE PLANTS AND MACHINERIES SURFACE TREATMENT PLANT MUSAID SWITCH GEAR FACTORY Co. LTD in service, a semi automatic Surface Treatment Plant. Stages of our Surface Treatment are summarized as below: 1. Pretreatment: Degreasing and Cleaning of Sheet Surface is treated first by going through seven tank process using solvents of Zinc Phosphatic Chemicals at temperature of 90° Centigrade. 2. Powder Coating: After degreasing, the treated surface goes to Powder coating chamber, where painting coats are applied at treated surface by Electrostatic Polyester powder paint using 70KV voltages by Electrostatic Powder coating gun. 3. Furnace Baking: Coated enclosures or sheet surfaces pass inside Furnace through automatic conveyer for baking the painted surface at 185° Centigrade for a limited time period. 4. Natural Cooling of Surface. This procedure provides a good quality finishing and high resistance power to Enclosures, Surfaces even in hard and hot climate conditions. MAJOR MACHINES COMMISSIONED IN MUSAID A. SHEET METAL FABRICATION MACHINES. S.No. 1. MACHINE DESCRIPTION QTY. MAKE 1 5. CNC(Programmable) Sheet Metal Fabrication Machine CNC(Programmable) Hydraulic Sheet Bending Machine (500 KN) Hydraulic High Press Bending Machines (3 meter length) Hydraulic High Press Shearing Machines (3 meter length) Pneumatic Sheet Notching Machines 6. Hydraulic Press Machine For Knockouts Punching 2 7. Hydraulic Press Machine For Louvers Punching 2 8. CO2 Gas Welding Machines 2 NOVO PRESS Germany NOVO PRESS Germany ---- 9. Electric Arc Welding Machines 15 ---- 10. 3 11. Portable Arc Electric Welding Machines (for site jobs) Electric Spot Welding Machine 12. Air Plasma Sheet Cutting Machine 1 13. Electric Powered Large Band Saw 1 KEMPPI Germany FIFES Italy DECA PAC Korea NOAV EQUIPMENT TAIWAN 2. 3. 4. 1 3 2 2 1 FINN PowerFinland Darley-Italy OMAG Germany OMAG Germany ----- B. BUS BAR FABRICATION MACHINES. S.No. MACHINE DESCRIPTION QTY. MAKE 1. CNC (Programmable) Bus bar Fabrication Machine ,60 Tonnes (Multi Punch) 1 SUNRISE – Korea 2. Programmable Hydraulic Bus bar Bending Machines (Multi Punch) 2 NAM SUNG Korea 3. Programmable Hydraulic Bus bar Bending & Punching Machine (Multi Punch) 1 EUROMAC Korea 4. Hydraulic Bus bar Punching Press 5 NOVO PRESS Germany 5. Hydraulic Bus bar Cutting Press 2 NOVO PRESS Germany 6. Vertical Drilling & Milling Machine (Upto 40 mm) 2 China 7. Vertical Drilling & Milling Machine 2 LUNAN Continental Italy C. SURFACE TREATMENT & POWDER PAINT COATING PLANT S.No. MACHINE DESCRIPTION QTY. MAKE 1. Electric Powered Automatic Conveyer 122 Meter Length ( point load 80 kg, total load 4,500kg) 1 Intech Overseas India 2. Seven Tanks Process Sheet Treatment Plant (By Zinc Phosphastic Chemicals) With electric oven to dry the surface. 1 Intech Overseas India 3. Automatic Polyester Powder Coating Plant (With diesel burner, oven maintained temperature upto 180° Celsius). 1 Italy 4. Polyester Powder Thickness Tester. 1 ---- D. LOAD LIFTING FACILITIES. S.No. 1. MACHINE DESCRIPTION QTY. 1 2. Electric Powered Chain Hoist 5 Tonnes, 35 Meter Length Hydraulic Mobile Fork Lift 3 Tonnes 3. Trolley Jacks, 2 Tonnes 5 2 MAKE KURDONG Korea TOYOTA Japan ----- E. TESTING EQUIPMENTS. S.No. 1. 2. 3. 4. 5. 6. TESTING EQUIPMENTS Load Bank for Direct Injection Test (Suitable Upto 600A) AC High Voltage Insulation Tester 2.5 KV DC High Voltage Insulation Tester 1 KV DC AC Break Down Tester 4 KV Mega Ohm Meter (Megger) Tester Torque Wrench Tester QTY. 1 1 1 1 1 1 MAKE CALTROLS Germany SEW Standard KYORITSU AVO HIOKI ----- PLANT SURVEY REPORT OF SCECO SCECO PURCHASE ORDER SOME PROJECTS AT A GLANCE SOME LATEST COMPLETED PROJECTS DETAIL: S.No. MATERIAL DESCRIPTION PROJECT CLIENT CONTRACTOR 1. 13.8 KV PACKAGE SUBSTATIONS & DISTRIBUTION PANEL BOARDS ABHA AIR PORT ROYAL PAVILLION EXTENSION MINISTRY OF DEFENCE (MODA) AL MABANI GEN.CONT.Co. 2. 13.8 KV PACKAGE SUBSTATIONS & DISTRIBUTION PANEL BOARDS AL KHARJ AIR BASE MINISTRY OF DEFENCE (MODA AL MABANI GEN.CONT.Co. 3. 13.8 KV PACKAGE SUBSTATIONS & DISTRIBUTION PANEL BOARDS YANBU AIR PORT MINISTRY OF DEFENCE (MODA) AL MABANI GEN. CONT. Co. 4. 13.8 KV PACKAGE SUBSTATIONS & DISTRIBUTION PANEL BOARDS MADAEN SALEH AIR PORT (Under Construction) MINISTRY OF DEFENCE (MODA) AL MABANI GEN. CONT. Co. 5. 13.8 KV PACKAGE SUBSTATIONS & DISTRIBUTION PANEL BOARDS AL KHARJ AIR BASE MINISTRY OF DEFENCE (MODA) AL MABANI GEN. CONT. Co. 6. 13.8 KV PACKAGE SUBSTATIONS & DISTRIBUTION PANEL BOARDS NAJRAN AIR PORT (Under Construction) MINISTRY OF DEFENCE (MODA) AL MABANI CONT.Co. 7. 13.8 KV PACKAGE SUBSTATIONS & DISTRIBUTION PANEL BOARDS GEANT PLAZA AL HOKAIR MALL FAWAZ AL HOKAIR GROUP AL HOKAIR CONT.Cos. 8. PANEL BOARDS, ATS PANELS & CAPACITOR BANKS DAHRAN MALL FAWAZ AL HOKAIR GROUP AL HOKAIR CONT.Co. 9. PANEL BOARDS, ATS PANELS & CAPACITOR BANKS HAFOUF MALL FAWAZ AL HOKAIR GROUP AL HOKAIR CONT.Co. 10. DISTRIBUTION PANEL BOARDS TABARJAL HOSPITAL MINISTRY OF HEALTH SETCO CONT. Co. 11. DISTRIBUTION PANEL BOARDS JIZAN POST OFFICE AL TERAIS CONT.Co. 12. DISTRIBUTION PANEL BOARDS POST OFFICE PROJECT AL FADIL EST. 13. DISTRIBUTION PANEL BOARDS PRIMARY HEALTH CARE CENTRERIYADH MINISTRY OF DEFENCE (MODA) AL MABANI GEN. CONT. Co. 14. DISTRIBUTION PANEL BOARDS AND MOTOR CONTROL CENTER PEACE SUN-9 DAHRAN AIR PORT PROJECT MODA RSAF BAUNST NEDAM 15. DISTRIBUTION PANEL BOARD & ATS RSNF HEAD QUARTER BUILDING MODA RSNF RIYADH TEST CONT. Co. 16. STAR DELTA STARTER PANELS SAUDI NATIONAL PUMPS COMPANY SAUDI NATIONAL PUMPS COMPANY SAUDI NATIONAL PUMPS COMPNAY 17. AIR INSULATED BUS DUCT-4000A 90 METER LONG ABB ABB ABB 18. DISTRIBUTION PANEL BOARDS & ATS PANELS CRCC- RIYADH SEC-CRB- RIYADH AL ARRAB CONT. Co. 19. AC/DC PANEL BOARDS DIFFERENT SUBSTATIONS SCECO- CENTRAL MEEDCO/ HYUNDAI Co. 20. AC/DC PANEL BOARDS DIFFERENT SUBSTATIONS SCECO- CENTRAL COGILEX ALSTOM 21. AC/DC PANEL BOARDS SUBSTATIONS 8760 SCECO- CENTRAL SIEMENS 22. 132 KV SUBSTATION LIGHTING PANEL BOARDS DIFFERENT SUBSTATIONS SEC-CRB- RIYADH AL BABTAIN CONT. Co. 23. 132 KV SUBSTATION LIGHTING PANEL BOARDS DIFFERENT SUBSTATIONS SEC-CRB- RIYADH AL KADI CONT. Co. 24. 132 KV SUBSTATION LIGHTING PANEL BOARDS DIFFERENT SUBSTATIONS SEC-CRB- RIYADH OSSAIS CONT. Co. 25. DISTRIBUTION PANEL BOARDS AL WASSIL TOWER RIYADH PRIVATE ----- 26. DISTRIBUTION PANEL BOARDS RED EX TOWER AL DAFA Co. MOBCO 27. DISTRIBUTION PANEL BOARDS NATIONAL GUARD NATIONAL GUARD AL FOUZAN Co. 28. DISTRIBUTION PANEL BOARDS ZAKAT BUILDING MINISTRY OF FINANCE LAMEEC CONT. Co. 29. DISTRIBUTION PANEL BOARDS JEDDAH HILTON HOTEL HILTON HOTEL HAIF CONT. Co. 30. DISTRIBUTION PANEL BOARDS MADINAH HILTON HOTEL HILTON HOTEL HAIF CONT. Co. 31. DISTRIBUTION PANEL BOARDS GIRLS MEDICAL COLLEGE - RIYADH KING SAUD UNIVERSITY AL ZABAN CONT. Co. 32. DISTRIBUTION PANEL BOARDS + CAPACITOR BANK LECTURE HALL BUILDING KING SAUD UNIVERSITY A JA CONT. Co. 33. DISTRIBUTION PANEL BOARDS + CAPACITOR BANK PRINTING PRESS PROJECT KING SAUD UNIVERSITY A JA CONT. Co. 34. STREET LIGHTING SUBSTATIONS RIYADH MUNICIPALITY RIYADH MUNICIPALITY DIFFERENT CONTRACTORS 35. STREET LIGHTING SUBSTATIONS RIYADH RING ROAD MINISTRY OF TRANSPORT SHIBH AL JAZIRAH Co. 36. STREET LIGHTING SUBSTATIONS MAKKAH RIYADH HIGH WAY MINISTRY OF TRANSPORT SHIBH AL JAZIRAH Co. 37. DISTRIBUTION PANEL BOARDS AL UMAM CENTER UMAM COMMERCIAL MARKET AL FAYHA CONT.Co. 38. DISTRIBUTION PANEL BOARDS BOYS SCHOOL PROJECTS (Regular Business) MINISTRY OF EDUCATION DIFFERENT CONTRACTORS 39. DISTRIBUTION PANEL BOARDS GIRLS SCHOOL PROJECTS (Regular Business) MINISTRY OF EDUCATION DIFFERENT CONTRACTORS 40. DISTRIBUTION PANEL BOARDS SCHOOL UPGRATION PROJECTS (Regular Business) MINISTRY OF EDUCATION ABA HUSSAIN CONT. Co. 41. 13.8 KV PACKAGE SUBSTATIONS AL NAHDA ROAD PROJECT EXPANSION MINISTRY OF TRANSPORT ABA HUSSAIN CONT. Co. TESTING PROCEDURE AND CERTIFICATES TESTING PROCEDURE FOR PACKAGE SUBSTATIONS & L.V PANELS Following testing procedure from our quality control department of various factory tests are being adopted in our factory before finally dispatching the material. We classify our tests in three sections. Which include the routine and acceptance tests asper IEC – 439 are as follows: 1. 2. 3. Mechaical operation test. Electrical operation test. Optional accessories test. After primary stage wise quality inspection during fabrication, our quality sources checks the mechanical construction of panels, Substations, or whatever is being tested, after assembly asper approved drawings and material lists from our client which includes visual checking such as scratches of painting, welding ends, joints positions of door, placing of gaskets etc. also visual checking includes others portions such as top and bottom plates, Position of metering instruments, positions of main circuit breaker cubicles, Locks, Keys, Nuts, Bolts, torque test on busbars, suitable earthing provision etc. checking of panel dimensions, required quantity & rating of breakers, contactors or other required electrical accessories installed, size of busbars according to the requirement, busbar supporting insulators according to breaking capacity also be checked before electrical tests. At second stage in electrical test includes checking the easy operation of breakers, contactors and other electrical accessories according to the requirements without any abnormalities. Bolt tightening torque of busbars by torque wrench and in case of control circuit the connection of each equipment and relays, the tightness of wire connections in the terminals of respective equipments are also be checked. The connection to metering instruments. C.T. connection, earth leakage relays, voltage relays, phase relays and other control and monitoring devices etc, are thoroughly checked asper single line diagram or material list of drawing. For insulation test we use meggers (500 V D.C.). This test includes the insulation resistance measurement between each phase (RY, RB & BY) and each phase and earth (R&E, Y&E, B&E) and from one experience in most cases this value comes in mega ohms showing higher insulation resistance. Dielectric test or high voltage test be conducted by using high voltage tester for getting high voltage, this test is conducted by applying 2.5 KV voltage for one minute between each phase, neutral and earth, to check any flash-over or puncture with stand capacity of panels at high voltages. Injection test also will be perform to test the real ampere rating of circuit breaker & to make sure the breaker should be trip at the breaker rated current value. Continuity test is to be performed by using multimeter having sound monitors. During testing the panels should not be energized from any source and test be carried out on each equipment and each full circuit, after making respective equipments in on position. Optional accessories test use to conduct for all accessories such as motors, releasing coil, relays before and after assembling these devices inside the breakers and panels itself. Control and monitoring relays and measuring instruments are also checked before arranging these inside the required panels. All these visual inspections and electrical, mechanical tests are performed in the presence of any authorized person from client or consultant side for that we inform them before testing schedule and finally test certificate be issued to the client, at the time of delivery together with warranty letter. -: NOTHING FOLLOWS:- TEST CERTIFICATE CLIENT OUR REFERENCE DRAWING REF.No. EQUIPMENT PROJECT SYSTEM VOLTAGE CURRENT CAPACITY : : : : : : : S.No. 1. 2. 3. TEST RESULT Inspection of wiring. Dielectric test, 2500 V.AC, 60 Hz, is applied for 1 min.between, a) All live parts and frame Accepted b) Each poles & all other parts are connected to frame No flash over No puncture Accepted Checking protective measures and electrical continuity. No flash over No puncture Above mentioned routine tests conducted inside Musaid Factory are following standards of IEC- 439-2, September 1975. The equipment is accepted. TESTS CONDUCTED BY Name Signature : SHAHJAHAN LEBBA (QC Inspector). (MUSAID SWITCH GEAR FACTORY Co. LTD). : Tests witnessed by Name Signature : : 1. : Name Signature : 2. : Date : WARRANTY LETTERS Warranty Letter DATE : CLIENT : CONTRACTOR : PROJECT : OUR REFERENCE : DRAWING REF. No. : EQUIPMENT : The above mentioned equipment which is technically inspected and routine tested, before delivery here in our factory, are guaranteed from our factory for a period of 12 months from the date of delivery. Tests certificates are being issued separately for all above equipments, individually. The guarantee covers any manufacturing or workmanship defects only. Thanks & Regards IHSAN S. AL KHATEEB (General Manager). LOCATION MAPS THANKS & VISIT AGAIN DESIGN BY AMJAD ALI KHAN DIRECTION BY SYED TAUSIF SHAH