Accounting for overheads Fixed production overheads Fixed production overheads = indirect materials + indirect labour + indirect expenses Fixed production overheads The total cost of a product also includes a share of the fixed production overheads. This is because organisations must recover their fixed production overheads and they do this by absorbing a fixed amount into each product that they make and sell. One way of recovering fixed production overheads is on a cost per unit basis. Illustration RS Ltd is a manufacturing company producing Product P, which has the following cost card. Direct labour Direct materials Direct expenses Prime cost 2 hrs 1 kg @ $5 per hour @ $5 per kg $ 10 5 1 16 Illustration RS Ltd produces and sells 1,000 units in a month. Based on past experience, RS Ltd estimates its monthly overheads will be as follows. Heating $ 3000 Power 2000 Maintenance Total 500 5,500 Solution The overhead cost allocated to each unit of Product P is $ Answer: $5,500/1,000 = $5.5 The cost per unit of Product P is $ Answer: $5.5+$16= 21.5 Illustration In addition to producing Product P, RS Ltd now starts to produce another product, Product Q. RS Ltd plans to make and sell 1,000 units of Product Q in a month, as well as producing 1,000 units of Product P. Due to the increase in production levels, the overheads are likely to increase as follows. Heating 4 200 Power 2,900 Maintenance 700 Total 7,800 Solution Calculate the overhead cost allocated to each unit of Product P. Answer: $7800/2000= $3.9 Calculate the new cost per unit of Product P. Answer: $3.9+16=19.9 Absorption costing Production overheads are recovered by absorbing them into the cost of a product and this process is therefore called absorption costing. The main aim of absorption costing is to recover overheads in a way that fairly reflects the amount of time and effort that has gone into making a product or service. Allocation and apportionment of overheads Allocation involves charging overheads directly to specific departments (production and service). If overheads relate to more than one specific department, then they must be apportioned (shared) between these departments using a method known as apportionment. Overheads must be apportioned between different production and service departments on a fair basis. Bases of apportionment floor area – for rent and rates overheads net book value (NBV) of fixed assets – for depreciation and insurance of machinery number of employees – for canteen costs. Problem LS Ltd has two production departments (Assembly and Finishing) and two service departments (Maintenance and Canteen). The following are budgeted costs for the next period: Indrect materials $ 20,000 Rent $ 15,000 Electricity $ 10,000 Machine depreciation $ 5,000 Indirect labour $ 16,520 Direct labour $ 125,000 Problem Assembly Area (sq metres) kW hours consumed Machine value ($) Staff Direct labour hours Indirect materials budget ($) Indirect labour budget ($) Finishing Maintenance Canteen 1000 2000 500 500 2750 4500 1975 775 45000 20 35000 30 11000 10 9000 2 3175 3800 7000 8000 3000 2000 1600 2220 11200 1500 Solution Overhead Rent Basis of apportionm Mainte ent Assembly Finishing nance Canteen Total 3 750 7 500 1 875 1 875 15 000 Indirect materials Directly 7 000 8 000 3 000 2 000 20 000 Indirect labour Directly 1 600 2 220 11 200 1 500 16 520 Electricy kW hours Machine value 2 750 4 500 1 975 775 10 000 2 250 1 750 450 5 000 Machine Depr Area 550 Reapportionment Service cost centres (departments) are not directly involved in making products and therefore the fixed production overheads of service cost centres must be shared out between the production cost centres (departments) using a suitable basis. 3 methods • Direct method– the cost of each service cost centre is reapportioned to the production cost centres only • Step down method – used when one service department works or provides a service for other service departments as well as the production departments. • Reciprocal reapportionment (or the repeated distribution method) – used where service cost centres do work for each other as well as provide a service for the production cost centres. It involves carrying out many reapportionments until all of the service departments’ overheads have been reapportioned to the production departments. Bases of absorption Overheads can also be absorbed into cost units using the following absorption bases: – machinehour rate (when production is machine intensive) – labourhour rate (when production is labour intensive) – percentage of prime cost – percentage of direct wages. Overhead absorption rate The overhead absorption rate (OAR) may be calculated as follows: The absorption basis is most commonly units of a product, labour hours, or machine hours. Predetermined OARs Production overheads are usually calculated at the beginning of an accounting period in order to determine an OAR for products before they are sold to customers. This means that budgeted (or expected) figures must be used for production overheads and activity levels (machine hours, labour hours). Predetermined OARs The predetermined OAR is calculated as follows.