NZQA Expiring unit standard 758 version 9 Page 1 of 4 Title Explain mechanical fundamentals for the dairy industry Level 4 Credits 6 Purpose People credited with this unit standard are able to: explain the principles of mechanical engineering; explain the operating principles of mechanical components used in the dairy industry; explain safe operating procedures for mechanical equipment; and explain safe work practices when working around mechanical equipment in the individual’s workplace. Classification Dairy Manufacturing > Dairy Technology Available grade Achieved Explanatory notes Definition Organisational requirements refer to instructions to staff on policy and procedures which are documented in memo or manual format and are available in the workplace. These requirements include but are not limited to – site specific requirements, manufacturer’s specifications, product quality specifications, and legislative requirements. Outcomes and evidence requirements Outcome 1 Explain the principles of mechanical engineering. Evidence requirements 1.1 The principles of mechanical engineering are explained in terms of Newton’s third law of motion and its relevance to friction and resistance in mechanical components. 1.2 The principles of mechanical engineering are explained in terms of the use of Newton’s third law of motion to determine the mechanical forces in a mechanical process. Range mechanical processes may include but are not limited to – centrifugal separation, palletisation, motorised conveying. Evidence is required for two mechanical processes. Outcome 2 Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 758 version 9 Page 2 of 4 Explain the operating principles of mechanical components used in the dairy industry. Evidence requirements 2.1 The operating principles of bearings are explained in terms of their means of reducing friction and for accommodating axial and radial loads and speed requirements. Range 2.2 The operating principles of pumps are explained in terms of their means of pumping, their delivery head characteristics and typical applications. Range 2.3 sliding bearings, rolling bearings. centrifugal, positive displacement, liquid ring. The operating principles of valves are explained in terms of their shut-off and flow characteristics and their operating limitations. Range isolation valves, regulation valves, check valves, diversion valves. 2.4 The operating principles of pneumatic linear and rotary stem motion valve actuators are explained in terms of their mode of operation and configuration for fail-safe operation, operating limitations and typical applications. 2.5 The operating principles of drive transmissions are explained in terms of their means of transmitting power and motion, reducing friction and their typical applications. Range 2.6 The operating principles of seals are explained in terms of their means of sealing, reducing friction and their typical applications. Range 2.7 vee-belt drives, direct-drive couplings, reduction gear drives, variable speed drives. compressed packing seals, mechanical seals. The operating principles of a typical refrigeration system are explained in terms of the refrigerant cycle of compression, liquefaction and evaporation. Outcome 3 Explain safe operating procedures for mechanical equipment. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 758 version 9 Page 3 of 4 Evidence requirements 3.1 Safe operating procedures for mechanical equipment are explained in terms of operating within design load and operating conditions, and things an operator can check for to help achieve design life. Range 3.2 mechanical drives, bearings, pumps, seals, valves. Safe operating procedures for mechanical equipment are explained in terms of generally accepted guidelines for prevention of damage or deterioration to product. Range fat globule damage, prevention of foaming, microbiological deterioration. Outcome 4 Explain safe work practices when working around mechanical equipment in the individual’s workplace. Evidence requirements 4.1 The responsibilities of a process operator when working around mechanical equipment are identified in accordance with organisational requirements. 4.2 Safe work practices for working around mechanical equipment are explained in accordance with organisational requirements. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 10 January 1994 31 December 2017 Revision 2 16 September 1997 31 December 2017 Review 3 30 July 1999 31 December 2017 Review 4 26 August 2002 31 December 2017 Revision 5 13 June 2003 31 December 2017 Revision 6 16 February 2006 31 December 2017 Rollover 7 17 July 2009 31 December 2017 Review 8 15 October 2015 31 December 2017 Rollover 9 21 January 2016 31 December 2019 Consent and Moderation Requirements (CMR) reference 0022 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 758 version 9 Page 4 of 4 Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the CMR. The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016