Continuous online monitoring prevents unscheduled shutdowns Diagnostic Suite Instrumentation, Controls & Electrical

Continuous online monitoring
prevents unscheduled shutdowns
Diagnostic Suite
Instrumentation, Controls & Electrical
SPPA-D3000 Plant Monitor
is a self-engineering system for continuous
monitoring of the power plant in steady-state
and transient operating condition. Early
detection of faults prevents machine
failures and avoids high repair costs.
Your Benefits
SPPA-D3000 Plant Monitor
allows you to:
■ Avoid unscheduled
The Task
Anybody previously wanting to monitor the
state of components and processes was forced
to rely on systems which offered only limited
capabilities despite complex engineering.
Transient processes, for example, could not
be covered due to slow processing speeds,
thus excluding any genuinely continuous
monitoring and analysis of operating behavior.
Fast processing speeds and low engineering
costs became the focus of new developments.
Our Solution
Plant Monitor now makes it possible to monitor
and analyze all components and processes
online. High-speed processing enables the
system to cover steady-state and transient
operating modes, thus making the continuous
monitoring of all components and operating
modes feasible. The real operating behavior
is compared with the learned normal behavior
in real time. Even incipient deviations can be
detected promptly. Because the system
engineers itself – the normal process is modeled
fully automatically based on existing archive
data – the engineering effort is minimized.
Plant Monitor is completely embedded in the
Siemens I&C system SPPA-T3000. Its unique
operating and alarm concept is also fully
supported by systems from other suppliers,
however.
shutdowns
■ Increase plant availability
Fast, intuitive operation: a single click takes you from the alarm
list to modeling, monitoring and analysis.
■ Avoid high repair costs
Unlike conventional systems, SPPA-D3000 Plant Monitor detects
deviations from normal behavior in all operating modes.
Steady-state operation
Measured value
Process
Steady-state operation
Shutdown
2.5
■ Schedule long-term repairs
2
Forecast
1.5
1
0.5
0
12:00:00
01/22/06
Conventional
systems
0.20 2.5
0.15
2
00:00:00
01/23/06
12:00:00
01/23/06
00:00:00
01/24/06
12:00:00
01/24/06
00:00:00
01/25/06
05:45:00
01/29/06
05:50:00
01/29/06
Forecast
0.10 1.5
0.05
1
0 0.5
-0.05
05:55:00
01/29/06
06:00:00
01/29/06
06:05:00
01/29/06
06:10:00
01/29/06
06:15:00
01/29/06
06:20:00
01/29/06
06:25:00
01/29/06
06:00:00
01/29/06
06:05:00
01/29/06
06:10:00
01/29/06
06:15:00
01/29/06
06:20:00
01/29/06
06:25:00
01/29/06
06:00:00
01/29/06
06:05:00
01/29/06
06:10:00
01/29/06
06:15:00
01/29/06
06:20:00
01/29/06
06:25:00
01/29/06
Gap on
transient
processes
Deviation
0
12:00:00
01/22/06
00:00:00
01/23/06
12:00:00
01/23/06
00:00:00
01/24/06
12:00:00
01/24/06
00:00:00
01/25/06
05:45:00
01/29/06
12:00:00
01/23/06
00:00:00
01/24/06
12:00:00
01/24/06
00:00:00
01/25/06
05:45:00
01/29/06
05:50:00
01/29/06
05:55:00
01/29/06
0.20 2.5
Plant Monitor
0.15
2
Plant Monitor
detects
differences
0.10 1.5
0.05
… modeling
monitoring
……
Überwachung
analysis
… Analyse
1
0 0.5
Deviation
-0.05 0
12:00:00
01/22/06
00:00:00
01/23/06
05:50:00
01/29/06
05:55:00
01/29/06
D
Answers for energy.
Published by and copyright © 2012:
Siemens AG, Energy Sector
Freyeslebenstrasse 1
91058 Erlangen, Germany
For more information contact
sppa-d3000.energy@siemens.com
www.siemens.com/energy/sppa-d3000
Siemens Energy, Inc.
Instrumentation, Controls, & Electrical
1345 Ridgeland Parkway, Suite 116
Alpharetta, GA 30004, USA
D3PPM_FS_PlantMon_e_V2-0
Order No. E50001-G230-A187-X-4A00
Printed in Germany
Dispo 05401, c4bs-Nr. 7465
Printed on elementary chlorine-free
bleached paper.
All rights reserved.
Trademarks mentioned in this document are
the property of Siemens AG, its affiliates, or
their respective owners.
Subject to change without prior notice.
The information in this document contains
general descriptions of the technical options
available, which may not apply in all cases.
The required technical options should
therefore be specified in the contract.