ME381R Lecture 1 Overview of Microscale Thermal Fluid Sciences and Applications Dr. Li Shi Department of Mechanical Engineering The University of Texas at Austin Austin, TX 78712 www.me.utexas.edu/~lishi lishi@mail.utexas.edu Microprocessor Evolution 2 Localized Heating in VLSI Chips DT=20C 80C 90C 108C Mean-time-to-failure due to electromigration increase x5 Dependence of mean time between failure on temperature 110C 1 cm On chip temperature contour Steve Kang et al. Electrothermal analysis of VLSI Systems, Kluwer 2000 3 Telecommunication Data Rate Evolution Data Rate (bits/sec) 12 10 DWDM WDM 1.00 GB Hard Drive 9 10 Fiber Doubles every 16 months Coaxial circuits 1.44MB Floppy Disk 6 10 Transcontinental cable Telephone 3 10 Telegraph 1 1800 1850 Doubles every 4.7 years 1900 1950 2000 2050 Year 4 Howard Banks, "Life at 100 billion bits per second", Forbes Magazine, Oct. 6, 1997 Thermal Issues in Optoelectronic Integrated Circuits Affolter, WDM Solutions (supplement to Laser Focus World), P.65 June 2001, www.wdm-solutions.com Electroabsorption modulator Waveguide Ridge 20um A. Shakouri, J. Christofferson, Z. Bian, and P. Kozodoy, “High Spatial Resolution Thermal5Imaging of Multiple Section Semiconductor Lasers,” Proceeding of Photonic Devices and System Packaging Symposium (PhoPack 2002), pp22-25, July 2002, Stanford CA. IC Thermal Management Challenge Courtesy: Prof. Ken Goodson, DARAPA Thermal Management Workshop 6 Electroosmotic Microchannel Cooling System 7 Cooligy 150 W PC Prototype 8 Thermoelectric Refrigeration • Marlow Single-Stage Thermoelectric cooler • Consumer • Electronics • Optoelectronics • Automobile • No moving parts: quiet • No CFC: clean • Low efficiency 9 Efficient Thin Film Thermoelectric Coolers Venkatasubramanian et al, Nature 413, P. 597 (2001) 10 Thin film superlattice How far exponential growth in electronics and fiber optics can continue? Airplane Speed- Past, Present, Future McMasters & Cummings, Journal of Aircraft, Jan-Feb 2002 The brick wall due to heating, fabrication cost, quantum mechanics … Future challenges & opportunities: transportation, communication, energy, health care … 11 Direct Thermal to Electric Energy Conversion • Electric power generator with no moving part • Power sources for NASA space probe • NAVY Electric Ships (Seapower 21) • Waste heat recovery (cars, power plants, …) • Microscale power sources Spacecraft Power Source Efficient Nanostructured Thermoelectric Power Generator 12 Microfluidic Chip for Continuous Glucose Monitoring (J. Zahn et al.) 13 1 km Length Scale Aircraft Automobile 1m Human Computer Butterfly 1 mm Microprocessor Module Fourier’s law, Novier-Stokes MEMS Blood Cells Wavelength of Visible Light 1 mm Microprocessor, NEMS 100 nm l Nanotubes, Nanowires Width of DNA 1 nm 14 Fourier’s Law for Heat Conduction Q (heat flow) Hot Th Cold Tc L Th Tc dT Q kA kA L dx Thermal conductivity 15 Microscopic Origins of Thermal Fluid Transport --The Particle Nature Materials Dominant energy carriers L Gases: Molecules Hot Metals: Electrons Insulators: Phonons (crystal vibration) Cold In micro-nano scale thermal fluid systems, often L < mean free path of collision of energy carriers & Fourier’s law breaks down Particle transport theories or molecular dynamics methods 16