Water Management
Wilo worldwide at a glance.
Turnover in mil. EUR
873,4
927,3
977,2
1021,4
926,1
750,4
2005
2
WILO SE – Water Management
2006
2007
2008
2009
2010
Wasser wird wertvoller als Öl.
Highly efficient and customer-oriented solutions.
3
WILO SE – Water Management
Wasser wird wertvoller als Öl.
Water is getting more precious than oil.
4
WILO SE – Water Management
Clean and Waste Water Utility.
5
WILO SE – Water Management
Clean Water Utility.
Submersible pump
6
WILO SE – Water Management
Vertical turbine
Split case pump
Norm pump
Pressure boosting systems
Clean Water Utility.
Submersible pump
7
Vertical turbine
Splitcase pump
Normpump
Helix
Qmax.
m³/h
2,500
50,000
3,400
3,000
800
Hmax.
m
580
450
245
140
600
WILO SE – Water Management
Hocheffiziente Lösungen für die Wasserversorgung.
Lebenszyklusbetrachungen.
Highly efficient solutions for water supply.
Life cycle reflections.
Up to
€ 56,000.–*
Less
investment
costs.
Save up to
€ 153,300.–*
of your energy costs.
8
WILO SE – Water Management
CoolAct Motor Technology.
> Performance increase of up to 25%
> Internal active cooling – no
external cooling shroud required
> Small installation diameter reduces
investment and construction costs
9
WILO SE – Water Management
CoolAct Motor Technology.
Up to
600.000 €
550.000 €
€ 56,000.–*
less
investment costs.
52.000 € 49.500 €
Investment costs
Submersible pump
cooling jacket
without CoolAct Technology
with CoolAct Technology
10
Small well diameter
Savings: € 50,000
3.500 € 0 €
WILO SE – Water Management
Ø Investment costs
for well drilling and
construction
Less investment costs
Submersible pump
Savings: € 2,500
No external cooling jacket necessary
Savings: € 3,500
Ceram CT Coating.
> For efficiency increase and saving
of energy costs
> KTW-approval for drinking
water applications
> Pay-back in a very short period
of time
11
WILO SE – Water Management
Ceram CT Coating.
High Energy Efficiency due to application of
Ceram CT Coating
Save up to
€ 153,300.–*
of your energy costs.
307.695,00 €
292.365,00 €
without Ceram CT
with Ceram CT coating
Energy costs per year
* In case of constant energy costs of 0.15 €/kWh in 10 years.
12
WILO SE – Water Management
Hocheffiziente Lösungen für die Wasserversorgung.
Produktsortiment.
Highly
efficient solutions for water supply.
Product range.
13
WILO SE – Water Management
Wilo-COR Helix EXCEL
Single- or multi-stage vertical shaft pump.
> Project-related solutions
> High hydraulic efficiency
> Reliable operation
14
WILO SE – Water Management
Wilo-CC Booster
Switching and control units.
> Secure data transfer with the latest
communication technology
> Customized solutions for almost every
application
> Maximum control precision
15
WILO SE – Water Management
Wilo-EMU Bottom Intake Pump
Submersible pump for deep lowering of the water level.
> Energy-efficient due to optimum
duty point adjustment
> High efficiency
> Reliable and maintenance-free
16
WILO SE – Water Management
Wilo-Sub TWI 4 / TWI 6
Submersible pump in stainless steel design.
> Optimized hydraulic with high efficiency
> Wear-resistant even in case of increased sand content
of up to 50 mg/l
> Large stock pumps program
17
WILO SE – Water Management
Wilo-EMU D, DCH, NK, K, KM, SCH
Submersible pump with sectional construction.
> CoolAct motor technology with
up to 25% more power
> High hydraulic efficiency
> Long service life
18
WILO SE – Water Management
Wilo-SCP
Centrifugal pump with axially split pump housing.
> Efficient hydraulic for large volume flows
> With energy-efficiency motors as per IE3 as an option
> Simple maintenance
> Reduced noise and vibration level
19
WILO SE – Water Management
Wilo-CronoNorm-NL
Norm pump – single-stage low pressure centrifugal pump in
modular design.
> With energy-efficiency motors as per IE3 as an option
> High process reliability
> Simple maintenance
20
WILO SE – Water Management
Wilo-Vertical Turbine
Single- or multi-stage vertical shaft pump.
> Project-related solutions
> High hydraulic efficiency
> Reliable operation
21
WILO SE – Water Management
Kairo, Egypt.
Safe drinking water supply around-the-clock.
5 split case pumps.
Abt. 32,000 m³/h flow rate.
22
WILO SE – Water Management
Lesotho, Africa.
Needs-based operation.
2 submersible pumps.
32 km long transfer from rain-rich to
drier regions.
23
WILO SE – Water Management
Mumbai, Indien.
Daily water flow rate of 2.000 million liters.
For abt. 20 million people in Mumbai.
A total of 14 split case pumps.
Reliable operation since 1979.
24
WILO SE – Water Management
Waste Water Utility.
Drainage pump
25
WILO SE – Water Management
Solids separation system
Sewage pump
Propeller pump
Submersible mixer
Waste Water Utility.
Submersible
drainage pump
Solids separation
system
Submersible sewage
pump
Propeller pump
Submersible mixer
Qmax.
m³/h
340
600
8.000
9.500
Hmax.
m
64
80
100
7,5
26
WILO SE – Water Management
5270 N
(max. thrust)
Hocheffiziente Lösungen für die Abwasserentsorgung.
Lebenszyklusbetrachungen.
Highly efficient solutions for sewage disposal.
Life cycle reflection.
Save up to
€ 10,950.–*
Save up to
of your total costs
€ 609,670.–*
per pump.
of your
energy costs.
Save up to
Save up to
€ 100,740.–
of your
energy costs.
27
WILO SE – Water Management
1.000,- *
of your
operating costs.
SOLID-impeller.
3.000 €
2.500 €
Save up to
2.000 €
€ 10,950.–*
1.500 €
Single-channel impeller
1.000 €
SOLID-impeller
500 €
0€
Purchase
costs
Energy costs
per year
Efficiency
+
+
Operation reliability
-
+
Smooth running
-
+
Volume flow
0
+
Economical
-
+
* In case of constant energy costs of 0.15 €/kWh in 10 years.
28
Costs of idleness
and service costs
per year
WILO SE – Water Management
of your total costs
per pump.
SOLID-impeller.
Innovative impeller geometric design
> Optimised clogging resistance
> Safe operation
> High efficiency up to 81%
> Low-vibration operation
29
WILO SE – Water Management
Solids separation system.
Only in case of a solids separation system pumps with
small ball passages can be used,
i.e. higher efficiency with lower energy costs.
Save up to
€ 100,740.–*
of your
energy costs.
48.180,00 €
38.106,00 €
Conventional
Ball passage 100 mm
Solids separation system
Ball passage 50 mm
Energy costs per year
* In case of constant energy costs 0.15 €/kWh in 10 years.
30
WILO SE – Water Management
Solids separation system.
8
7
1
1 Inlet
2 Distribution tank
3 Shut-off ball
2
Pump ON
Pump OFF
4 Separation flaps
5 Solids separation tank
3
4
5
I Pumping sequence
II Filling sequence
WILO SE – Water Management
7 Discharge pipeline
4
I
31
6 Collection reservoir
8 Ventilation and exhaust
6
II
Highly efficient blade form and motor technology.
In sewage treatment plants slow-speed submersible mixers are
used in continuous operation.
32
WILO SE – Water Management
Highly efficient blade form and motor technology.
Decisive parameters of submersible mixers are
thrust (F) and power input at duty point (P1.1).
Save up to
€ 609,670.–*
Specific thrust =
F
____
of your
[N/kW]
energy costs.
P1.1.
103.017,60 €
Submersible mixer
(2-blade)
42.048,00 €
Energy costs per year
* In case of constant energy costs 0.15 €/kWh in 10 years.
33
WILO SE – Water Management
Submersible mixer
(3-blade + IE3-motor)
Highly efficient blade form and motor technology.
> Optimum thrust and lowest performance
coefficient
> Smooth running one-piece glass
fibre-reinforced laminate blades
> Maximum period of use with minimum
maintenance costs
34
WILO SE – Water Management
Ceram coating.
Maximum efficiency through an optimised service life.
Acquisition costs [€]
Save up to
€ 1.000,–*
2000
of your
1500
operating costs.
1000
500
0
500
1000
[h]
Acquisition costs and energy –
Impeller with Ceram coating (1 life cycle)
Acquisition costs, energy and replacement –
Impeller without Ceram coating (4 life cycles)
Profit zone for the customer
* In case of constant energy costs 0.15 €/kWh in 10 years.
35
WILO SE – Water Management
1500
2000
Operation time
Ceram coating.
Higher hydraulic efficiency and increased
resistance to abrasion.
Pay-back
already after
efficiency
Hydraulic
[%[%]
Wirkungsgrad
100
500
working hours.
80
60
40
20
0
500
1000
1500
2000
Operation time [h]
The impeller with Ceram coating will be
replaced after 2,000 hrs only – and that with
relatively stable efficiency course.
The cast iron impeller must be already replaced
after 500 hrs.
36
WILO SE – Water Management
Ceram coating.
> Solvent-free – and therefore more
environmentally friendly
> Non-porous – as it was produced without air
inclusions
> Very high abrasion resistance –
because of good internal adhesion
and high filling
> Very good wet adhesion – good mechanical
properties also with chemical environments
37
WILO SE – Water Management
Hocheffiziente Lösungen für die Abwasserentsorgung.
Produktsortiment.
Highly
efficient solutions for sewage disposal.
Product range.
38
WILO SE – Water Management
Wilo-EMU KS
Submersible drainage pump.
> Reliable operation
> Universal use
> Heavy-duty construction and wear-resistant
components
> Wide range of accessories
39
WILO SE – Water Management
Wilo-Drain MTC/MTS
Submersible sewage pump with macerator.
> Large oil separation chamber for a reliable
and long-term operation as a standard
> Standard explosion protection as per
ATEX(with 3~)
> Hardened macerator which can
be adjusted from the outside
40
Wilo-EMU FA
Submersible sewage pump.
> Wide application possibilities
> High process reliability
> Optimum adjustment of the hydraulic
performance to the requested duty point
41
WILO SE – Water Management
Wilo-EMU FA with SOLID impeller
Submersible sewage pump.
> Less susceptible to clogging
> High hydraulic efficiencies by homogeneously guided flow
inside the hydraulic
> Operation with only few vibrations by defined
symmetrical flow guidance
42
WILO SE – Water Management
Wilo-Drain WS
Pumps station.
> Highest durability
> Flexible application
> Suitable for the application of macerator pumps
for use of small pipe diameters
> Service-friendly
43
WILO SE – Water Management
Wilo-EMUport
Solids separation system.
> Optimized insusceptibility to clogging
> Highest durability
> Service-friendly
> Retrofit system for the economic renovation
of old pumping stations
44
WILO SE – Water Management
Wilo-EMU TMR
Submersible mixer.
> Highly efficient with optimum thrust
> Innovative blade shape for up
to 10% energy cost savings
> Needs-based configuration and project planning
> Optimum efficiency thanks to high-efficient motors in
accordance with IE3
45
WILO SE – Water Management
Atlanta, USA.
Minimum life cycle costs.
134 Submersible mixers.
Efficiency increase in the field of sewage treatment.
46
WILO SE – Water Management
Tuzla, Turkey.
4.5 million inhabitants.
Reliable sewage disposal with two pumping stations.
3 Submersible pumps with Ceram coating.
Sewage lifted from an elevation of -8,47 m.
47
WILO SE – Water Management
Usedom, Germany.
40 % higher load in the peak season.
Sump pumping station with solids separation system.
Optimum drainage in case of differing conditions.
48
WILO SE – Water Management
Shanghai, China.
Water treatment plant.
10 Submersible mixers homogenise and
suspend abrasive water from the Huangpu River.
Wear-resistant Ceram coating.
49
WILO SE – Water Management
Global and close to the customer.
Global and close to the customer.
50
WILO SE – Water Management
Global and close to the customer.
Pre-Sales
51
WILO SE – Water Management
Sales
After-Sales
After-Sales.
> World-wide guarantee
> Maintanence
> Spare parts: worldwide logistic
and availablity
> Efficiency-Check /
Plant optimization
> Training
> Regional ansässiger Service
52
WILO SE – Water Management
Partner organisations.
53
WILO SE – Water Management
WILO SE.
WILO: Ideas for Global Water Management Solutions.
Thank You for Your Attention.
54
WILO SE – Water Management