PENNSTATE 1 8 5 5 Small Propulsion Systems A 19 lbs thrust “small turbo-jet turbo-shaft gas turbine” Unusual engines for UAV/MAV applications Dr. Cengiz Camci PENNSTATE 1 8 5 5 A 19 lbs thrust “small turbo-jet turbo-shaft gas turbine” Unusual IC engines for UAV/MAV applications A MIGRATING COMBUSTION CHAMBER ENGINE (MCC) A ROTATING CYLINDER/VALVE ENGINE WANKEL (ROTARY) ENGINES Various conventional IC engines PENNSTATE 1 8 5 5 UAV PROPULSION SYSTEM High specific power Light weight Smooth running Easy to maintain Fuel efficient Silent Reliable Low production cost PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 A “small scale” turbo-jet turbo-shaft gas turbine design course PENNSTATE 1 8 5 5 Aero-thermo-mechanical Design of Small Gas Turbine Systems for Unmanned-Aerial Vehicle (UAV) and Environmental Applications (AERSP 597/497-K) A three credit design course by: Dr. Cengiz Camci 153-E Hammond Building 814 865 9871 PENNSTATE 1 8 5 5 Introduction to Small Scale Turbomachinery systems (2) Fluid Mechanics and Thermodynamics of Turbomachinery for Unmanned Aerial Vehicles (UAV) (4) Turbomachinery Component Design Centrifugal compressor design (emphasize reduced size and use of light materials) (6) A single stage axial flow turbine design (6) Mechanical aspects of shaft and rotor disk design (3) Design of a low cost and efficient combustor (6) Inlet, diffuser and nozzle design system (6) Gas Turbine Component Matching (3) Gas Turbine Health Monitoring and Control Mechanisms (3) Presentations and lab activities (6) PENNSTATE 1 8 5 5 Why is this design course offered? Small gas turbine systems with a maximum diameter of less than 10 inches have a tremendous application potential in Aerospace and Mechanical engineering systems. In Aerospace engineering, Unmanned-Aerial Vehicles (UAV) using small gas turbine systems are designed and operated for reconnaissance&surveillance, battle damage assessment, targeting and communications relay. PENNSTATE 1 8 5 5 UAV’s will also be highly effective in future Environmental Engineering applications for sensing chemical, nuclear and biological hazards. Collecting atmospheric/meteorological information using real time imaging and sensing devices is also possible by using UAV’s powered by small gas turbine systems. Successful implementation of small gas turbines in ground based applications is also likely in the next century. Hybrid electric car recharging its batteries using a miniature gas turbine is an excellent automotive concept helping to effectively reduce environmental pollutants released to the atmosphere. PENNSTATE 1 8 5 5 SMALL SCALE TURBO JET ENGINE CURRENTLY OPERATIONAL IN THE DEPT. THRUST=19 lbs WEIGHT=3.1 lbs 1472 F exhaust 270 cc/min (9 oz.) PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 WILLIAMS INTERNATIONAL WR2 550 NEWTONS THRUST (120 LBS) 60,000 RPM 1 Kg/s PR=4.1 DIAM=274 MM 13 Kg mass PENNSTATE 1 8 5 5 Used in CANADAIR C189 DRONE 1000 LBS THRUST PENNSTATE 1 8 5 5 900 lbs thrust PENNSTATE 1 8 5 5 Unusual engines for UAV/MAV applications ERICKSON MCC ENGINE (MIGRATING COMBUSTION CHAMBER) ROTARY CYLINDER VALVE ENGINE PENNSTATE 1 8 5 5 DUAL MIGRATING COMBUSTION CHAMBERS TWO STROKE CYCLE 19.7 cm3 (1.2 cu.in) 2.2 HP @ 7000 rpm Compression = 7.39 Weight = 38.7 oz. 1 oz./min ERICKSON MCC ENGINE (MIGRATING COMBUSTION CHAMBER) PENNSTATE 1 8 5 5 Instant starting ability PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 ROTARY CYLINDER VALVE ENGINE PENNSTATE 1 8 5 5 SINGLE CYLINDER 4-STROKE CYCLE 20.02 cm3 (1.2 cu.in.) weight = 37.1 oz. Compression = 10.5 1.8 HP @ 5,800 rpm .85 oz/min ROTARY CYLINDER VALVE ENGINE PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 500 HP CLASS EXISTING TURBO-SHAFT ENGINES PENNSTATE 1 8 5 5 P&WC PT6 500 HP GARRETT TPE 331 500 HP PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 LYCOMING T-53 500 HP PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 NAVAL POSTGRADUATE SCHOOL MONTEREY CA GARTH HOBSON’S (PSU 1988) PROPULSION LAB QuickTime™ and a YUV420 codec decompressor are needed to see this picture. PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 QuickTime™ and a YUV420 codec decompressor are needed to see this picture. PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 PENNSTATE 1 8 5 5 Small Propulsion Systems A 19 lbs thrust “small turbo-jet turbo-shaft gas turbine” Unusual engines for UAV/MAV applications Dr. Cengiz Camci PENNSTATE 1 8 5 5