FLUIDS SEPTEMBER 2008 UNCONFIRMED MINUTES SEPTEMBER 15, 2008 CROWN PLAZA SEATTLE DOWNTOWN HOTEL SEATTLE, WASHINGTON, USA These minutes are not final until confirmed by the Task Group in writing or by vote at a subsequent meeting. Information herein does not constitute a communication or recommendation from the Task Group and shall not be considered as such by any agency. MONDAY, SEPTEMBER 15, 2008 - CLOSED 1.0 OPENING / CHAIRPERSON COMMENTS 1.1 Call to Order / Quorum Check The Fluids Task Group was called to order at 9:00 a.m. by Chairperson Rick Carver. Chairperson verified that only user members were in attendance. A quorum was established and quorum was met at all times for both open and closed meetings. The combined meeting attendance with the following representatives is as follows: User Members Present (* Indicates Voting Member) Joe Bebey * Rick Carver Brian Caton Ron Clements Barbara Donoghue Roger Duty Duane Falk Perry Freeman Dave Griffith Robert Hainline Kevin Heck Al Hoube Leo Meredith Fred Meyer * Erwin Oman Robert Schreiber * Mark Scott * Dan Smith The Boeing Company Northrop Grumman Parker The Boeing Company The Boeing Company Eaton Aerospace Parker The Boeing Company The Boeing Company The Boeing Company Lockheed Martin Parker Eaton Cessna Aircraft Bombardier The Boeing Company The Boeing Company GE Aviation Chairperson Other Participants/Members Present (* Indicates Voting Member) Norman Alexander * Roger Christianson Harlan Blanchard Ray Bitting Alex Cozens Ricardo Foster Carlos Garfias Dale Gordon Stephen Gravereaux Robert Hainline Ed Henricks Steve Hudlet Robert Johnson SAE Consultant Hydraflow Inc. Smiths Tubular Systems PCC National Utilities Company National Utilities Company Airdrome Precision Components Aerofit Jetseal Inc. N/A Airdrome Jetseal Sandvik Special Metals Page 1 of 6 FLUIDS SEPTEMBER 2008 Joseph Klamar Samson Mekurca Leo Meredith Jay Myers Mansoor Motavvef Ky Nguyen Jerry Onufer Nilesh Patil Mike Paveglio Bill Perea David Peterson Clayton Ramclam Tim Rusk Mark Scantoloni * Michael Schleckman Brian Sharkey Bob Sincoskie John Smith Larry Solinger Ron Spencer Dennis Spry Joe Stanek Steve Sucharski Hans Van der Velden Phillip Wade National Utilities Company PFW Aerospace AG N/A SAE Kirkhill-TA Company Adel Wiggins Group Retiree Shur-Lok Smiths Tubular Systems Atlas Specialty Products Creative Pathways Inc. Pamco B & E Mfg. Company Faber Enterprises Voss Industries Adel Wiggins Group Jetseal Sandvik Special Metals B & E Mfg. Company Faber Enterprises Independent Testing Labs Wyman Gordon Ho-Ho-Kus, Inc. SAE Consultant Smiths Tubular Systems PRI Staff Present Ken Lefebvre Keith Purnell 1.2 Approval of Previous Meeting Minutes The minutes from March 10, 2008 were approved as written. Vote for approval was held during the combined open meeting with suppliers. 1.3 Voting membership was confirmed, Alan Jankot retired and will be removed from the roster. Leonard Aube has retired and Dale Gordon will be his replacement. Ron Clements will be replaced by Sam Buri. Task Group voted and approved Sam Buri as a Prime Voting member. 2.0 SUCCESSION PLANS 2.1 Action Item from the July Nadcap Planning and Operations Meeting was for each Task Group to review its succession plan and determine a succession date from the existing Chairperson to the incoming Chairperson. Existing succession plan required updating because Vice Chairperson retired the week prior to this meeting. It was proposed that Robert Schreiber of Boeing be the next Nadcap Fluids Distribution Systems Chairperson. A motion was made by Ron Clements and seconded by Dan Smith to accept Ron Schreiber as the next Nadcap Fluids Task Group Chairperson. The Task Group voted unanimously in agreement of the motion. No one volunteered to be Vice Chairperson so Rick Carver the current chairperson said he was willing become Vice Chairperson to help with the transition. A motion was made by Joe Bebey and seconded by Dan Smith to accept Rick Carver as the next Nadcap Fluids Task Group Vice Chairperson. The Task Group voted unanimously in agreement of the motion. Chairperson transition was planned for the next Fluids Task Group Meeting on March 16, 2009 in Tampa, Florida contingent on Nadcap Management Council approval. A nomination committee was formed consisting of D. Smith, G. Ott and K. Purnell to identify the next Vice Chairperson. ACTION ITEM (#69): Keith Purnell to submit completed m-frm-01 for Robert Schreiber to NMC for approval by Oct 31, 2008. Page 2 of 6 FLUIDS SEPTEMBER 2008 ACTION ITEM (#70): Keith Purnell to set up a conference call for the Vice Chairperson nomination committee by November 15, 2008. ACTION ITEM (#66): Keith Purnell to revise the Task Groups Succession Plan by December 5, 2008 2.2 PRI Staff requested a Task Group member record the meeting minutes. The Task Group has never had a secretary and no one volunteered? The Task Group agreed to rotate the responsibility of taking meeting minutes at each meeting. D. Smith volunteered to record the meeting minutes for this meeting. 3.0 AUDITOR TRAINING 3.1 The outcome of the 2008 Auditor Training program was reviewed. Auditors received 8 hours of general auditor training on Saturday July 19 and 8 hours of fluid specific training on Sunday July 20, 2008. Auditors requested Prime participation at next year’s Fluid specific portion of their Auditor Training. Auditors reviewed AC7112 Rev. A & provided feedback. Auditors found the review of the most common NCRs very useful. 3.2 Next year’s Auditor Training will be in Pittsburgh, PA the week of October 19, 2009. Robert Schreiber agreed to attend and assist with the fluids specific training. Task Group determined 4 hours of fluids specific training would be sufficient. 2009 Auditor Training Agenda was developed that includes the following topics: Question and Answer Session Review of Prime Issues Pre-Audit Preparation Review of Latest Document Changes Most Common NCRs Development of Audit Handbooks ACTION ITEM (#71): K. Purnell and R. Schreiber to complete the Fluid Specific Auditor Training program materials by September 15, 2009. 4.0 AH7112 Rev. A Questions asked by the auditors during Auditor Training were reviewed. Auditors suggested the SPC section of the checklist should either be mandated or eliminated. Auditors are not finding purchase orders flowing down SPC requirements; most suppliers do SPC for informational purposes only. Auditors asked if it is better to for suppliers to randomly select periodic test samples as opposed to creating separate shop orders. Primes agreed separate orders were fine for hose but periodic testing of fittings should be selected at random. Because of time restraints at the meeting, additional auditor questions will be addressed during the monthly Task Group conference calls. 5.0 NTGOP-001 Appendix XI Revised NTGOP-001 Appendix XI was balloted on August 20, 2008. Additional votes required to close the ballot were obtained. Comments from the one disapproval vote were discussed. AC7104 is referenced in the document but PRI no longer performs audits to this checklist. The Task Group agreed to remove this reference from the Appendix since it is obsolete. Second ballot comment questioned the change in supplier merit requirements and a concern the new merit criteria would increase costs to suppliers and primes. PRI Staff explained that the new merit criteria is the same criteria the Task Group used to have. PRI Staff charted merit data that showed merit has decreased since the Task Group revised its merit criteria several years ago. By going to the new standardized merit criteria more suppliers should be qualifying for merit which will reduce costs. Motion was made by R. Clements to approve the NTGOP-001 Appendix XI with the elimination of the obsolete reference document AC7104, motion was seconded by Dan Smith. Task Group voted unanimously to approve the motion. Page 3 of 6 FLUIDS SEPTEMBER 2008 ACTION ITEM (#68): K. Purnell to update disapproving prime member of Task Groups decision and to ballot document to NMC after removal of AC7104 reference. This change was considered editorial. Due date November 15, 2008 6.0 DELEGATION New form for tracking Staff Engineer delegation metrics was reviewed and the Staff Engineer maintains his delegated status. 7.0 NEW BUSINESS – ITAR/EAR Don Buehler of PRI is scheduled to give an ITAR/EAR presentation during the open Task Group meeting. Task Group is required to identify checklist questions where sensitive materials may be attached and identify them with the designation EC. This will remind the auditors to be careful when attaching documents. MONDAY, SEPTEMBER 15, 2008 – OPEN 8.0 ROUTING ATTENDANCE LIST Roster was circulated for all in attendance to sign. Chairperson Rick Carver verified a quorum was established. 9.0 APPROVAL OF MINUTES The minutes from the March 10, 2008 Nadcap Task Group meeting in Addison Texas were presented and Chairperson Rick Carver made a motion for Approval. Motion was seconded by R. Spencer and the Task group voted unanimously to approve the minutes. 10.0 Nadcap STAFF REPORT 10.1 PRI Staff Report was presented by Product Staff Engineer Keith Purnell and is attached PRI Staff Report Sept 15 2008 10.2 Auditor Status – Task Group currently has 1 Auditor and 2 Lead Auditors. 10.3 Fluid Distribution Systems Audits scheduled for 2008 are 26 re-accreditations and 2 initial in the Americas and 1 re-accreditation in Europe. 21 audits have been completed to date. 10.4 Task Group Metrics were reviewed: Audit cycle for 2007 was 57.9 days. Cycle time goal for 2008 is 50 day for Reaccreditation audits and 60 days for initial. There were no lapsed accreditations in 2008. Average number of Major & Minor NCRs was reviewed The most common NCR’s from AC7112 & AC7112/2 were: #1 NCR – Sampling #2 NCR – Calibration Issues including outside calibration services #3 NCR – Procedure issues – procedures do not address, not following the procedure, not recording required data. #4 Not performing onsite audits of suppliers 10.5 Future Nadcap Meeting Dates October 6-10, 2008 Yokohama, Japan Page 4 of 6 FLUIDS SEPTEMBER 2008 February 16-20, 2009 Dallas, Texas July 13-17, 2009, Istanbul. Turkey October 19-23, 2009 Pittsburgh, Pennsylvania (Auditor Training) 10.6 2009 Auditor Training Fluids Distribution Systems Task Group Specific Auditor Training will be on Saturday October 18, 2009 in Pittsburgh PA. Draft training outline was discussed. PRI Staff asked for Volunteers to assist with Auditor Training. ACTION ITEM (#67): Members that wish to assist in the 2009 Auditor Training to contact kpurnell@sae.org by May 15, 2009. 10.7 eAuditNet Latest changes in NOP-011, NOP-008, NOP-003, NIP 7-03 & NTGOP-001 were reviewed. These changes required the revision and ballot of the Task Groups NTGOP-001 Appendix XI operating procedure. 10.8 AC7112 Rev. A Audits using the new AC7112 Revision A began on February 18, 2008. Subcontracting was discussed and a checklist can not mandate a supplier use a Nadcap accredited source. Checklist can only verify if purchase order, specification, drawing and internal procedures are being adhered to. Suppliers are required by AS9100 to control their subcontractors. PRI auditors will be verifying that suppliers are auditing their subcontractors. Task Group is working on an audit handbook for the new AC7112 A checklist. 10.9 Draft AC7112/2 Aluminum Forging issues previously identified during revision of AC7112/2 are being addressed in SAE documents. 10.10 Websites www.pri-network.com contains PD2101, Nadcap Task Group Meeting Minutes, Agenda and Export Control Information. www.eAuditNet.com contains Audit Checklists, eAuditnet Resources and Public Documents, Qualified Products List (QPL) and the Qualified Manufacturers List (QML). 11.0 SUPPLIER REPORT The supplier meeting topic was first article inspection. Suppliers stated that different primes were requesting different information for first article inspection documentation. Primes responded they would expect different primes to ask for different information and they consider this normal. 12.0 ITAR/EAR D. Buehler was teleconferenced into the meeting and reviewed the following ITAR/EAR presentation. Questions were addressed as the presentation progressed. Fluids Sept 15 2008 ITAR 13.0 SUB TEAMS A sub team was formed to revise the AC7112/3 checklist to include requirements for auditing AS85052A Loop Clamp Manufacturer. Volunteers included D. Smith, J. Bebey. Kirkhill TA and Adel Wiggins to provide names. ACTION ITEM (#72): Primes and suppliers interested in participating in the sub team to e-mail kpurnell@sae.org by November 25, 2008. ACTION ITEM (#73): K. Purnell to set up a conference call for the sub committee by December 5, 2008 Page 5 of 6 FLUIDS SEPTEMBER 2008 14.0 NEW BUSINESS Suppliers requested report outs from the QPG on topics such as Periodic Testing. ACTION ITEM (#74): K. Purnell to pass on suppliers request to QPG Chairperson by September 30, 2008. 15.0 ACTION ITEM REVIEW Action Items are summarized in the RAIL attached to the end of these minutes. ADJOURNMENT –September 15, 2008 meeting was adjourned at 12:05 p.m. Minutes Prepared by: Keith Purnell kpurnell@sae.org RAIL: Fluids Rail September 15 2008r1 ***** For PRI Staff use only: ****** Are procedural/form changes required based on changes/actions approved during this meeting? (select one) YES* NO *If yes, the following information is required: Documents requiring revision: Who is responsible: NTGOP-001 Appendix XI K. Purnell Due date: Nov. 15, 2008 Page 6 of 6