PowerFlex 750-Series EMC Plate and Core(s)

Installation Instructions

PowerFlex 750-Series EMC Plate and Core(s) – Frames 1…7

Frames 1…5 (400…480V AC)

Frames 3…5 (600V AC)

Frames 6…7 (600…690V AC)

x2 - Frame 4 x1 - Frame 5

20-750-EMC1-F1

Frame 1

400…480V AC

20-750-EMC1-F2, F3

Frames 2…3

400…480V AC

Frame 6 shown

20-750-EMC1-F4, F5

Frames 4…5 *

400…480V AC

* Frames 6…7, 400…480V drives do not require

EMC cores or plates to meet EMC requirements.

20-750-EMC3-F3

Frame 3

600V AC

Frame 6 shown

20-750-EMC3-F4, F 5

Frames 4…5

600V AC

20-750-EMC3-F6, F7

Frames 6…7, IP00 (IP20 after installation)

600…690V AC

20-750-EMC5-F6, F7

Frames 6…7, IP54

600…690V AC

IMPORTANT Grounding and power jumper configuration must be appropriate for EMC applications. Refer to “Drive Power Jumper Configuration” in the PowerFlex

750-Series Installation Instructions (Publication 750-IN001 ) for details.

1

L1 L2 L3

I

O

2

DC+ DC–

0V

0V

PowerFlex 750-Series EMC Plate and Core(s) – Frames 1…7

3 4

600…690V – see

page 5

400…480V AC Input Drives – Frames 1…5

Step Frame Procedure

4

1

T20 #1

1.8 N•m (16 lb•in) x 2 (Frame 1)

2 Rockwell Automation Publication 750-IN006G-MU-P - February 2014

Step Frame Procedure

2…5

4 continued

T20 #1

1.8 N•m (16 lb•in) x 2 (Frame 2) x 3 (Frames 3…5)

PowerFlex 750-Series EMC Plate and Core(s) – Frames 1…7

5

All

Frame 2 Shown

Braid

Shield

Drain

Ground (PE)

Drain wires must be pulled back and wrapped in a 360 degree pattern over the shield/braid surface. Do Not fold the shield back.

Clamp

M10

5.6 N•m (50 lb•in)

#2

Environments with Vibration

Support Plate is recommended to provide core support

Rockwell Automation Publication 750-IN006G-MU-P - February 2014 3

PowerFlex 750-Series EMC Plate and Core(s) – Frames 1…7

Step Frame Procedure

6

1

Motor Cable (U, V, W)

Shielded

Input Power (R, S, T)

Shielded or Unshielded to PE Stud to PE Stud

1 Loop

(each wire)

I/O Shields

PE

T20 or F - 6.4 mm (0.25 in.)

1.8 N•m (16 lb•in)

2…3 Frame 2 Shown

I/O Signal Shields

Input Power (R, S, T)

Shielded or Unshielded

Motor Cable (U, V, W)

Shielded to PE Stud

4 to PE Stud

IP20,

NEMA/UL Type 0

Flange Mount

PE

M4 (7 mm) 1.8 N•m (16 lb•in)

4…5 Frame 5 Shown

I/O Signal Wires

Input Power (R, S, T)

Shielded or Unshielded

Motor Cable (U, V, W)

Shielded to PE Stud

I/O Signal Shields

I/O Signal Wires to PE Stud

IP20,

NEMA/UL Type 0

PE

Flange Mount

M6 (10 mm) 5.6 N•m (50 lb•in)

The motor cable ground wire connects to the motor PE stud in the drive, however it should not go through the core. Refer to Wiring and Grounding Guidelines for Pulse Width

Modulated (PWM) AC Drives, publication DRIVES-IN001 for further information.

Rockwell Automation Publication 750-IN006G-MU-P - February 2014

600…690V AC Input Drives – Frames 3…7

Step Frame Procedure

4

3…5

T20 #1

1.8 N•m (16 lb•in) x 2 (Frame 3) x 3 (Frames 4…5)

PowerFlex 750-Series EMC Plate and Core(s) – Frames 1…7

Environments with Vibration

Support Plate is recommended to provide core support

5

6

All

3…4

Braid

Frame 4 Shown

I/O Signal Shields

Shield

Drain

Ground (PE)

Drain wires must be pulled back and wrapped in a 360 degree pattern over the shield/braid surface. Do Not fold the shield back.

Clamp

M10

5.6 N•m (50 lb•in)

#2

Input Power (R, S, T)

Shielded or Unshielded

Motor Cable (U, V, W)

Shielded to PE Stud

I/O Signal Wires to PE Stud

IP20,

NEMA/UL Type 0

PE

Flange Mount

M6 (10 mm) 5.6 N•m (50 lb•in)

The motor cable ground wire connects to the motor PE stud in the drive, however it should not go through the core. Refer to Wiring and Grounding Guidelines for Pulse Width

Modulated (PWM) AC Drives, publication DRIVES-IN001 for further information.

Rockwell Automation Publication 750-IN006G-MU-P - February 2014 5

6

PowerFlex 750-Series EMC Plate and Core(s) – Frames 1…7

Step Frame Procedure

6

5 continued

Input Power (R, S, T)

Shielded or Unshielded

Motor Cable (U, V, W)

Shielded to PE Stud

I/O Signal Shields

6

IP00 to PE Stud

I/O Signal Wires

For use on Frame 6 IP00 drives. After installation, the drive achieves an IP20 rating.

IP20,

NEMA/UL Type 0

PE

Flange Mount

M6 (10 mm) 5.6 N•m (50 lb•in)

The motor cable ground wire connects to the motor PE stud in the drive, however it should not go through the core. Refer to Wiring and Grounding Guidelines for Pulse Width

Modulated (PWM) AC Drives, publication DRIVES-IN001 for further information.

x6

The cable shield and drain wires must be terminated at the shield clamp on the conduit plate. The ground wire must be connected to the PE stud in the drive; however, it should not pass through the core.

x6 x4

Input Power (R, S, T)

Shielded or Unshielded

Motor Cable (U, V, W)

Shielded

Rockwell Automation Publication 750-IN006G-MU-P - February 2014

T20 #1

2.6 N•m (23.0 lb•in) x6

PowerFlex 750-Series EMC Plate and Core(s) – Frames 1…7

Step Frame Procedure

6

6

IP54 continued The cable shield and drain wires must be terminated at the shield clamp on the conduit plate. The ground wire must be connected to the PE stud in the drive; however, it should not pass through the core.

Cabinet not shown

Input Power (R, S, T)

Shielded or Unshielded

Motor Cable (U, V, W)

Shielded x6 x4

T20 #1

2.6 N•m (23.0 lb•in)

Rockwell Automation Publication 750-IN006G-MU-P - February 2014 7

PowerFlex 750-Series EMC Plate and Core(s) – Frames 1…7

Step Frame Procedure

6

7

IP00

For use on Frame 7 IP00 drives. After installation, the drive achieves an IP20 rating.

continued The cable shield and drain wires must be terminated at the shield clamp on the conduit plate. The ground wire must be connected to the PE stud in the drive; however, it should not pass through the core.

x8 x4 x4 x12

Input Power (R, S, T)

Shielded or Unshielded

Motor Cable (U, V, W)

Shielded x2

M6 (10 mm)

5.2 N•m (46 lb•in)

T30

#1

5.2 N•m (46.0 lb•in)

8 Rockwell Automation Publication 750-IN006G-MU-P - February 2014

Step Frame Procedure

6 continued

7

IP54

PowerFlex 750-Series EMC Plate and Core(s) – Frames 1…7

The cable shield and drain wires must be terminated at the shield clamp on the conduit plate. The ground wire must be connected to the PE stud in the drive; however, it should not pass through the core.

x4

Cabinet not shown

Adheres to cabinet x6

Input Power (R, S, T)

Shielded or Unshielded

Motor Cable (U, V, W)

Shielded x2

7

6…7

Frame 6 Frame 7

T30

#1

5.2 N•m (46.0 lb•in)

Rockwell Automation Publication 750-IN006G-MU-P - February 2014 9

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Rockwell Automation provides technical information on the Web to assist you in using its products.

At http://www.rockwellautomation.com/support you can find technical and application notes, sample code, and links to software service packs. You can also visit our Support Center at https://rockwellautomation.custhelp.com/ for software updates, support chats and forums, technical information, FAQs, and to sign up for product notification updates.

In addition, we offer multiple support programs for installation, configuration, and troubleshooting. For more information, contact your local distributor or Rockwell Automation representative, or visit http://www.rockwellautomation.com/services/online-phone .

Installation Assistance

If you experience a problem within the first 24 hours of installation, review the information that is contained in this manual. You can contact Customer Support for initial help in getting your product up and running.

United States or Canada 1.440.646.3434

Outside United States or Canada Use the Worldwide Locator at http://www.rockwellautomation.com/rockwellautomation/support/overview.page

, or contact your local Rockwell Automation representative.

New Product Satisfaction Return

Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

United States

Outside United States

Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor to complete the return process.

Please contact your local Rockwell Automation representative for the return procedure.

Documentation Feedback

Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002 , available at http://www.rockwellautomation.com/literature/ .

U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, E-mail: support@drives.ra.rockwell.com

Online: www.ab.com/support/abdrives

Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

*PN-239113*

PN-239113

Publication 750-IN006G-MU-P - February 2014

Supersedes Publication 750-IN006F-MU-P - January 2013

PN-239113

Copyright © 2014 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.