Chapter 19 JOB ORDER COST ACCOUNTING PowerPoint Authors: Susan Coomer Galbreath, Ph.D., CPA Charles W. Caldwell, D.B.A., CMA Jon A. Booker, Ph.D., CPA, CIA Cynthia J. Rooney, Ph.D., CPA McGraw-Hill/Irwin Copyright © 2011 by The McGraw-Hill Companies, Inc. All rights reserved. 19 - 2 C1 COST ACCOUNTING SYSTEMS Process Costing Job Costing Chapter 20 Used for production of large, unique, or high-cost items. Built to order rather than mass produced. Many costs can be directly traced to each job. 19 - 3 C1 JOB ORDER PRODUCTION Process Costing Job Costing Chapter 20 Typical job order cost applications: Special-order printing Building construction Also used in service industry Hospitals Law firms 19 - 4 C1 EVENTS IN JOB ORDER COSTING Receive order from customer. Predict cost to complete job. Schedule production of the job. Negotiate a sales price and decide whether to pursue the job. 19 - 5 JOB ORDER PRODUCTION ACTIVITIES C1 Indirect Materials Direct Indirect Factory Allocate Overhead Labor Direct Goods in Process Finished Goods Cost of Goods Sold 19 - 6 C2 JOB ORDER COST DOCUMENTS The primary document for tracking the costs associated with a given job is the job cost sheet. sheet Let’s investigate 19 - 7 C2 JOB COST SHEET Road Warriors Job Cost Sheet Customer Carroll Connor Job No. B15 Address 1542 High Point Dr. Portland, Oregon Job Description Level I Alarm System on Ford Expedition Date promised 3/15/11 Date started 3/3/11 Date completed Direct Materials Date Req. Cost Total Direct Labor Date Ticket Cost Total Remarks Factory Overhead Date Rate Cost Total Cost Summary Direct Materials Direct Labor Factory Overhead Total Cost 19 - 8 C2 JOB COST SHEET Road Warriors Job Cost Sheet Customer Carroll Connor Job No. B15 Address 1542 High Point Dr. Portland, Oregon Job Description Level I Alarm System on Ford Expedition Date promised 3/15/11 Date started 3/3/11 Date completed Direct Materials Date Req. Cost Total A materials requisition is used the Direct Labor to authorize Factory Overhead Date Ticket Date Rate use ofCostmaterials on aCost job. Total Remarks Total Cost Summary Let’s see one Direct Materials Direct Labor Factory Overhead Total Cost 19 - 9 P1 MATERIALS REQUISITION Road Warriors Materials Requisition No. R-4705 Job No. B15 Material Stock No. Date 3-7-11 M-347 Material Description Alarm system wiring Quantity Requested 1 Quantity Provided Filled By Remarks 1 M. Bateman Requested By Date Provided Received By C. Luther 3-7-11 C. Luther 19 - 10 P1 MATERIALS REQUISITION Proper authorization Cost of material is charged to Job B15. Road Warriors Materials Requisition No. R-4705 Job No. B15 Material Stock No. Date 3-7-11 M-347 Material Description Alarm system wiring Quantity Requested 1 Quantity Provided Filled By Remarks 1 M. Bateman Requested By Date Provided Received By C. Luther 3-7-11 C. Luther 19 - 11 P1 MATERIALS REQUISITION Type and quantity of material charged to Job B15. Pre-printed, sequentially numbered form Road Warriors Materials Requisition No. R-4705 Job No. B15 Material Stock No. Date 3-7-11 M-347 Material Description Alarm system wiring Quantity Requested 1 Quantity Provided Filled By Remarks 1 M. Bateman Requested By Date Provided Received By C. Luther 3-7-11 C. Luther 19 - 12 P1 MATERIALS REQUISITION Road Warriors Materials Requisition No. R-4705 Job No. B15 Material Stock No. Date 3-7-11 M-347 Material Description Alarm system wiring Quantity Requested 1 Requested By C. Luther The materials form also serves Quantity Provided 1requisition Date Provided 3-7-11 as Filled Received By C.material theBy source document for recording M. Bateman Luther usage in the accounting records. Remarks 19 - 13 P1 MATERIALS LEDGER CARD Road Warriors Materials Ledger Card Item Alarm sys. wiring Maximum Qty. 5 units Stock No. M-347 Minimum Qty. 1 unit Location Bin137 Reorder Qty. 2 units Received Issued Balance Rec. Unit Total Req. Unit Total Unit Total Date Rep. Units Cost Cost No. Units Cost Cost Units Cost Cost 1 $225 $225 3/4/11 C7117 2 $225 $450 3 $225 $675 3/7/11 R4705 1 $225 $225 2 $225 $450 19 - 14 P1 JOB COST SHEET Road Warriors Job Cost Sheet Customer Carroll Connor Job No. B15 Address 1542 High Point Dr. Portland, Oregon Job Description Level I Alarm System on Ford Expedition Date promised 3/15/11 Date started 3/3/11 Date completed Direct Materials Date Req. Cost 3/7/11 R-4705 $ 225 Total Direct Labor Date Ticket Cost Total Remarks Factory Overhead Date Rate Cost Total Cost Summary Direct Materials Direct Labor Factory Overhead Total Cost $ 225 19 - 15 P2 JOB COST SHEET Road Warriors Job Cost Sheet Customer Carroll Connor Job No. B15 Accumulate Address 1542 High Point Dr. Portland, Oregon direct labor Job Description Level I Alarm System on Ford Expedition Date promised 3/15/11 Date started 3/3/11 Date completed costs by Direct Materials Date Req. Cost 3/7/11 R-4705 $ 225 Total Direct Labor Date Ticket Cost Total Remarks Factory Overheadof means Date Rate Cost Total a work record, such as a time ticket, for each employee. Cost Summary Direct Materials Direct Labor Let’s Factory Overhead Total Cost $ 225 see one 19 - 16 P2 LABOR TIME TICKET Road Warriors Time Ticket No. L-3479 Job No. B15 Date Employee Name T. Zeller 3/8/11 Employee Number 3969 TIME AND RATE INFORMATION: Start Time Elapsed Time Approved By Remarks 9:00 3.0 Finish Time 12:00 Hourly Rate $20.00 C. Luther Total Cost $60.00 19 - 17 P2 JOB COST SHEET Road Warriors Job Cost Sheet Customer Carroll Connor Job No. B15 Address 1542 High Point Dr. Portland, Oregon Job Description Level I Alarm System on Ford Expedition Date promised 3/15/11 Date started 3/3/11 Date completed Direct Materials Date Req. Cost 3/7/11 R-4705 $ 225 Total Direct Labor Date Ticket Cost 3/8/11 L-3479 $ 60 Total Remarks $ Factory Overhead Date Rate Cost 60 Total Cost Summary Direct Materials Direct Labor Factory Overhead Total Cost $ 225 60 19 - 18 P3 JOB COST SHEET Road Warriors Job Cost Sheet Customer Carroll Connor Job No. B15 Address 1542 High Point Dr. Portland, Oregon Job Description Level I Alarm System on Ford Expedition Date promised 3/15/11 Date started 3/3/11 Date completed Direct Materials Date Req. Cost 3/7/11 R-4705 $ 225 Total Direct Labor Date Ticket Cost 3/8/11 L-3479 $ 60 Total $ Factory Overhead Date Rate Cost 60 Allocate manufacturing overhead to jobs using Remarks Cost Summary overhead rate a predetermined Direct Materials $ 225 Direct Labor Factory Overhead Total Cost 60 Let’s do$ it- $ 285 19 - 19 P3 JOB COST SHEET Road Warriors Job Cost Sheet Customer Carroll Connor Job No. B15 Address 1542 High Point Dr. Portland, Oregon Job Description Level I Alarm System on Ford Expedition Date promised 3/15/11 Date started 3/3/11 Date completed Direct Materials Date Req. Cost 3/7/11 R-4705 $ 225 Total Direct Labor Factory Overhead Date Ticket Cost Date Rate Cost 3/8/11 L-3479 $ 60 3/08/11 160% $ 96 Total Remarks $ 60 Total Cost Summary Direct Materials Direct Labor Factory Overhead Total Cost $ 96 $ 225 60 $ 96 $ 381 19 - 20 P3 PREDETERMINED OVERHEAD RATE Road Warriors uses a predetermined overhead rate (POHR) based on direct labor cost to apply overhead to jobs. POHR = POHR = Estimated total manufacturing overhead cost for the coming period Estimated total direct labor costs for the coming period $200,000 $125,000 = 160% of direct labor $ 19 - 21 JOB ORDER COST FLOWS AND REPORTS Let’s summarize the document flow we have been discussing in a job-order costing system. 19 - 22 P1 Material Cost Flows and Documents The materials requisition indicates the cost of direct materials to charge to jobs and the cost of indirect materials to charge to overhead. Direct materials Job Cost Job Cost Job Cost Sheets Job Cost Sheets Sheets Sheets Materials Materials Ledger Cards Materials Ledger Cards Materials Ledger Cards Requisition Indirect materials Factory Overhead Account 19 - 23 P2 Labor Cost Flows and Documents Direct Employee time Labor tickets indicate the cost of Employee Time direct labor Employee Time Ticket Employee Time to charge to Employee Ticket Time Ticket jobs Ticket and the cost of indirect labor to charge to Indirect Labor overhead. JobCost Cost Job Job Cost Sheets Job Cost Sheets Sheets Sheets Factory Overhead Account 19 - 24 Summary of Cost Flows Let’s examine the cost flows in a job order system. We will use T-accounts and start with materials. 19 - 25 P1 Summary of Cost Flows Dr Cr Raw Materials Material Direct Purchases Material Indirect Material Dr Cr Factory Overhead Actual Overhead Costs Dr Cr Goods in Process Direct Material 19 - 26 P2 Summary of Cost Flows P3 Dr Cr Factory Payroll Incurred Direct Labor Indirect Labor Dr Cr Factory Overhead Overhead Actual Overhead Applied to Work in Costs Process Dr Cr Goods in Process Direct Material Direct Labor Overhead When Actual Applied factory = factory overhead overhead an adjustment is needed. We will look at how to accomplish this later. / 19 - 27 P3 Summary of Cost Flows Dr Cr Dr Goods in Process Direct Material Direct Labor Overhead Cr Finished Goods Cost of Goods Mfd. Cost of Goods Mfd. Dr Cr Cost of Goods Sold Cost of Goods Sold Cost of Goods Sold 19 - 28 P4 OVERHEAD APPLICATION Tell me again how we use the POHR to assign overhead to jobs. We multiply the POHR times the number of activity units (direct labor cost for Road Warriors) incurred for the job. 19 - 29 P4 OVERHEAD APPLICATION Reasons for using a POHR (predetermined overhead rate) Overhead is not incurred uniformly during the year. Actual overhead rate might vary from month to month. Predetermined rate makes it possible to estimate job costs sooner. 19 - 30 P4 ADJUSTMENT OF OVERAPPLIED OR UNDERAPPLIED OVERHEAD The POHR is based on estimates. What happens if actual results differ from the estimates? The result will be either underapplied or overapplied overhead and we will adjust Cost of Goods Sold at the end of the period. Here, let me show you. 19 - 31 P4 ADJUSTMENT OF OVERAPPLIED OR UNDERAPPLIED OVERHEAD Overhead is overapplied. Actual overhead costs incurred Overhead applied to Work in Process (POHR Activity) 19 - 32 P4 ADJUSTMENT OF OVERAPPLIED OR UNDERAPPLIED OVERHEAD Overhead is underapplied. Overhead applied to Work in Process Actual overhead costs incurred (POHR Activity) 19 - 33 P4 ADJUSTMENT OF OVERAPPLIED OR UNDERAPPLIED OVERHEAD Adjusting Cost of Goods Sold for underapplied or overapplied overhead Cost of Goods Actual overhead > applied overhead Actual overhead < applied overhead Overhead is: Sold is: Adjustment will: Underapplied Too low Increase Cost of Goods Sold Too high Decrease Cost of Goods Sold Overapplied 19 - 34 GLOBAL VIEW Expensive European sports cars are often built according to individual customer specifications. Customers place orders for their dream cars, and then each car is built to order and shipped to the customer. 19 - 35 A1 PRICING FOR SERVICES Pricing for services is based on direct labor. Any material costs are usually incidental and are a part of overhead. Acme Consulting prepared the following bid for a job that will require a total of 1,000 hours of direct labor. Direct Labor: Consultants (600 hours @ $75) Research staff (400 hours @ $40) Total direct labor costs Overhead: Consultant related (600 hours @ $50) Research staff related (400 hours @ $30) Total overhead cost Total bid amount $ 45,000 16,000 $ 61,000 30,000 12,000 42,000 $ 103,000 19 - 36 ENTRIES FOR JOB ORDER PRODUCTION COSTS Let’s look at summary accounting journal entries for the job order cost system at Road Warriors. The dollar amounts are from Exhibit 19.12 in your textbook. 19 - 37 P1 ENTRIES FOR JOB ORDER PRODUCTION COSTS 19 - 38 P1 P2 ENTRIES FOR JOB ORDER PRODUCTION COSTS 19 - 39 P2 ENTRIES FOR JOB ORDER PRODUCTION COSTS 19 - 40 P3 ENTRIES FOR JOB ORDER PRODUCTION COSTS 19 - 41 P3 ENTRIES FOR JOB ORDER PRODUCTION COSTS 19 - 42 END OF CHAPTER 19