Sensors & Transducers Magazine, Vol.39, Issue 1, 2004, pp.100-105 Sensors & Transducers ISSN 1726- 5479 © 2004 by IFSA http://www.sensorsportal.com Gas-sensing Properties of a Field-Effect Transistor with a Bis[phthalocyaninato] Samarium Complex/SiO2/Si Structure Dan Xie1, Yadong Jiang2, Tianling Ren1, Litian Liu1 1 2 Institute of Microelectronics, Tsinghua University, Beijing 100084, P. R. China School of Optoelectronic Information, University of Electronic Science and Technology of China, Chengdu, 610054 P.R.China Phone: ++86-10-62789147-304, e-mail: xiedan@mail.tsinghua.edu.cn Received: 15 December 2004 /Accepted: 14 January 2004 /Published: 18 January 2004 Abstract: Based on the conventional metal-oxide-semiconductor-field-effect transistor (MOSFET), a new chemical field-effect transistor (ChemFET) gas-sensing device was fabricated by depositing organic gas-sensing material on the gate area of MOSFET replacing the gate metal. Sandwich-like bis[2,3,9,10,16,17,23,24-octakis(octyloxy)phthalocyaninato] samarium complex Sm[Pc*]2 * (Pc =Pc(OC8H17)) was used as the gas-sensing material for detecting nitrogen dioxide (NO2). Using Langmuir-Blodgett (LB) technology, Sm[Pc*]2 LB film was prepared and deposited on the gate area forming the gas-sensing film/oxide/semiconductor structure with a sensitive gate area of 50m×50m. The gas-sensing property and response-recovery property of Sm[Pc*]2 LB film/SiO2/Si structural ChemFET sensor to NO2 gas was studied by the change of drain current (IDS) during gas exposure. The results show that ChemFET gas sensor with Sm[Pc*]2 LB film can detect NO2 gas down to 2.5ppm. And the response and recovery time to 40ppm NO2 gas was about 15 s and 3 min. The mechanism of sensitivity of Sm[Pc*]2 LB film ChemFET to NO2 was also discussed in this paper. Keywords: Gas sensor, ChemFET, LB films, NO2 gas, Bis[phthalocyaninato] samarium ________________________________________________________________________________ 1. Introduction The Langmuir-Blodgett (LB) technique is a promising means to develop highly-ordered organic thin films. Because such ultrathin films have high ratios of surface area to bulk volume, the use of organic gas-sensitive substances and LB deposition technique have a great potential for improving the performance of gas sensors. It can be expected to obtain an efficient and quick response gas sensor by 100 Sensors & Transducers Magazine, Vol.39, Issue 1, 2004, pp.100-105 using LB technique with good molecular packing and with gas-sensitive molecular groups aligned near the surface of LB films [1-3]. In order to fabricate stable and applied gas sensors, it is very important to select the gas sensitive materials and design the device structure. Generally, LB film based gas sensors are fabricated by depositing LB film on planar interdigitated electrode pairs measuring the change of current or conductance. Since most organic materials are highly resistive, the current or conductance measurement is somewhat difficult. At the same time, complex detection and good shielding are required to avoid excessive problems with noise. Therefore, it is very difficult for such sensors to perform with high accuracy. To overcome this difficulty, the basic structure of metal-oxide-semiconductor field-effect transistor (MOSFET) has been introduced into the device design of sensors, in which the gate electrode is replaced by an organic sensitive film so as to form an organic film/oxide/semiconductor field-effect transistor without gate metal. It is a kind of chemical field effect transistor (ChemFET). As shown in Fig. 1, LB film/SiO2/Si structural FET device is described. When being exposed to different gases, the interaction between LB film and adsorbed gas can change the conductive state of drain-source channel, resulting in the variation of drain-source current (IDS) of ChemFET. The major advantage of using such ChemFET in gas sensor applications is that current levels down to several microamperes can be measured. It suggests that such ChemFET device can be used as an effective gas sensor [4, 5]. Fig. 1: A schematic cross-section of ChemFET gas sensor with Sm[Pc*] 2 LB film as sensitive gate It is known that phthalocyanines are excellent gas-sensing materials owing to their thermal and chemical stability, especially to some oxidizing gases such as nitrogen dioxide (NO2) [6, 7]. In the paper, substituted bis[2,3,9,10,16,17,23,24-octakis(octyloxy)phthalocyaninato] samarium complex Sm[Pc*]2 (Pc*=Pc(OC8H17)8) based LB film was deposited on the gate area of FET forming a new ChemFET for detecting NO2 gas. The electrical and gas-sensing characteristics of such ChemFET device were studied and it is found that the gas sensing properties and responsivity are well. Such structural FET also shows great potential for application in molecular electronics, electrochromic and molecular magnetic devices. 2. Experiments Based on standard MOSFET, two kinds of FET structure were designed on the same monolithic silicon in order to compare the relative characteristics, and conventional techniques of solid-state device fabrication were used [8]. One is a conventional MOSFET with the metal gate electrode, the other is an organic film/SiO2/Si FET structure with LB film replacing the gate metal. Fig. 1 shows a schematic of the ChemFET structure. An insulating layer of thermal silicon dioxide (100nm SiO2) is grown on top of a highly doped n++ silicon wafer ((100) p-type), which acts as the gate contact. Source and drain gold contacts were fabricated on top of the insulator by standard photolithographic techniques to form a n-channel. The metallization comprises of a sputtered thin film of chromium (20nm), upon which a thicker film of gold (80nm) was sputtered. 101 Sensors & Transducers Magazine, Vol.39, Issue 1, 2004, pp.100-105 Sm[Pc*]2 LB film was deposited onto the FET substrate from the uniform Langmuir monolayer with the concentration of 1.2~1.3mol/ml. The synthesis of Sm[Pc*]2 spreading solution and the preparation of LB film were reported elsewhere [9, 10]. The thickness of LB film ranged from 0.1m to 0.4m in the studies. Sm[Pc*]2 LB film/SiO2/Si structural ChemFET with the sensitive area of 50m×50m was fabricated by photolithographic and reactive ion etching (RIE) techniques. The gas sensing properties were studied by placing the samples in a chamber through which gas could be passed. NO2 gas was diluted with high purity level nitrogen (99.99%) passing through the test chamber at a flow rate of 500ml/min, controlled by a National Standards Research Center MF-2 model gas blender. Gas entering the chamber passed directly over the sensor surface and desorption cycle were performed in pure nitrogen. The concentration we used in the experiment was varied from 1ppm to 100ppm. The sensitivity and responsivity of Sm[Pc*]2 based FET device to NO2 were obtained by measuring the change of drain current at room temperature. The electrical characteristics were recorded using the Victor DT890D digital voltmeter linked to a computer-controlled data-acquisition program. 3. Results and Discussion To investigate the gas-sensing properties, ChemFET sensor was exposed to NO2 continuously at room temperature. Fig. 2 shows the relationship between the drain-source current (IDS) and drain voltage (VDS) of the ChemFET gas sensor with 0.3m-thick Sm[Pc*]2 LB film on exposure to different NO2 concentrations. It is found that drain current increases with the increase of drain voltage. Under the same drain voltage (VDS=3V), the drain-source current increases with the increase of NO2 concentrations, which indicates that gas concentration has great effect on the field-effect of ChemFET device. The function of NO2 gas is equivalent to the gate voltage of MOSFET. Here, gas makes the conductive state of drain-source channel turn on or change, hence, resulting in the variation of IDS. 1.6 1.4 CNO =40ppm 2 IDS(A) 1.2 1.0 CNO =30ppm 0.8 CNO =20ppm 2 2 0.6 CNO =10ppm 0.4 2 CNO =5ppm 0.2 0.0 2 0 2 4 6 8 VDS(volts) Fig. 2: Output characteristics of ChemFET gas sensor with 0.3m-thick Sm[Pc*] 2 LB film To the ChemFET with 0.3m-thick Sm[Pc*]2 film, when the concentration of NO2 gas was less than 1.0 ppm, IDS didn’t change evidently; but when the NO2 concentration reached 2.5ppm, IDS changed obviously to 1.610-7A. It is demonstrated that Sm[Pc*]2 LB film/SiO2/Si structural ChemFET shows the preferable sensitivity that it can detect NO2 gas down to 2.5ppm. The detection sensitivity is higher than that of the sensor with microelectrodes. 102 Sensors & Transducers Magazine, Vol.39, Issue 1, 2004, pp.100-105 Fig. 3: Transfer characteristics of Sm[Pc*] 2 LB film with various thickness/SiO2/Si structural ChemFET gas sensor From the curves of Fig. 2, it is found that the gas-sensing properties of the ChemFET sensor to NO2 gas is similar to the output characteristic of MOSFET to different gate voltages. Keeping the drain voltage unchanged, the relation of IDS and NO2 concentrations of ChemFET device can be obtained, the curves of which are similar to the transfer characteristic curve of MOSFET. Therefore, they also can be named as transfer characteristic curves, as showed in Fig. 3. These measurements were performed with a drain voltage of 3 volts. In order to compare the relative characteristics with the standard MOSFET, the output characteristic and transfer characteristic of MOSFET were also measured (Fig. 4 (a) and (b)). It can be estimated that the responsivity of the ChemFET device with 0.4m-thick Sm[Pc*]2 LB film to 10ppm NO2 gas is equivalent to the effect of 0.2V gate voltage on MOSFET. It is found from Fig. 3 that IDS increases with the increase of thickness of LB films. The thinner the films, the fewer the number of charges in the conductive channel becomes, therefore, the weaker the IDS gets. The obvious field effect can be observed only when the thickness of LB film is above 0.3m at least, especially when NO2 gas concentration down to 5ppm. It is suggested that both the thickness of LB film and the concentrations of NO2 have effect on the drain current. 1.4 IDS(A) 1.2 1.0 0.8 0.6 0.4 0.2 0.0 -0.8-0.6-0.4-0.2 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 VGS(volts) Fig. 4: Output characteristic (a) and transfer characteristic (b) of MOSFET Even though the NO2 concentration makes IDS of such ChemFET change, in fact, ChemFET device is still an electric field turn-on FET. Compared with the usual MOSFET, LB film ChemFET has the basic structure of the generic FET, only with LB film replacing the metal gate electrode. Because phthalocyanine is a kind of p-type organic semiconductor, it is prone to react with certain 103 Sensors & Transducers Magazine, Vol.39, Issue 1, 2004, pp.100-105 oxidizing gases. When the ChemFET gas sensor with Sm[Pc*]2 LB film sensitive gate is exposed to NO2 gas, electrons and holes within LB film are produced through the charge transfer interaction with NO2 molecules. It will cause the increase of the LB film conductivity [11,12]. This results in many electric dipoles in the LB film, which change the electrical potential of the semiconductor surface in the gate area, leading to the change of IDS. When NO2 gas concentration or the thickness of LB film varies, the number of electrons and holes of LB film in the gate area will change too, resulting in the variation of IDS. It is more convenient to measure the change of current than that of resistance for higher resistive materials. Therefore, it can be expected that such ChemFET gas sensor have better gas-sensing properties to NO2 gas compared with microelectrodes gas sensor. The response-recovery properties of Sm[Pc*]2 LB film based ChemFET with various thickness to NO2 gas were monitored. The results show that the signal magnitude is related to both film thickness and NO2 concentration. Thinner films provide weaker but faster response. The higher the concentration of NO2, the faster the response becomes. Fig.5 shows the response properties of Sm[Pc*]2 LB film based ChemFET sensor to 20ppm and 40ppm NO2 gas. The response time of ChemFET sensor with 0.3m-thick Sm[Pc*]2 LB film to 40ppm and 20ppm NO2 is about 15 s and 50 s, while the FET with 0.2m-thick Sm[Pc*]2 LB film is close to10 s and 30 s, respectively. Fig. 3: The plot of response time of ChemFET gas sensor to 20ppm and 40ppm NO2 vs. the thickness of Sm[Pc*] 2 LB films Further experiments show that the gas-sensing characteristics of the device in air are reversible, even though the complete recovery time is relatively longer. The recovery time of ChemFET sensor with 0.3m-thick Sm[Pc*]2 LB film to 40ppm NO2 is about 3 min. This may be due to the rapid desorption of the NO2 molecules coated on the LB film surface at initial recovery stage. During the latter longer recovery stage, desorption of NO2 molecules from LB film surface and diffusion into the film is a complex process. Of course, the whole interaction process between LB film and the adsorption gas is a more complicated dynamical process: when being exposed to NO2, the adsorption and desorption processes simultaneously occur [13,14]. 5. Conclusions In summary, a new microsensor for detecting NO2 gas has been fabricated by incorporating the multilayer Sm[Pc*]2 LB film onto the gate area of a MOSFET, forming a Sm[Pc*]2 LB film/SiO2/Si structural ChemFET device with a sensitive gate area of 50m×50m. It is found that the ChemFET gas sensor with 0.3m-thick Sm[Pc*]2 LB film can detect NO2 gas down to 2.5ppm. The thinner the LB film or the higher the concentration of NO2 gas, the faster the response becomes. The response and recovery time of the sensor to 40 ppm NO2 is about 15 s and 3 min, respectively. Detection to 104 Sensors & Transducers Magazine, Vol.39, Issue 1, 2004, pp.100-105 different gases with lower concentration can be realized by using such ChemFET device, which can overcome the problem associated with the use of interdigitated electrode device. It is feasible to achieve the miniaturization and integration of all kinds of sensors integrating with microelectronic fabrication process. 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