NZQA Expiring unit standard
Title
10158 version 6
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Operate a specialty gluer for four glue point new work in the corrugated packaging industry
4 Credits 20 Level
Purpose People credited with this unit standard are able to: plan ahead, to avoid delays during make ready and during production running; communicate to ensure job requirements are met; make ready the machine to make folded and glued product without avoidable delays; run the machine, in accordance with workplace practices, to make folded and glued product to meet job requirements; and follow safety requirements for the machine being used.
Classification
Available grade
Entry information
Fibreboard Packaging > Corrugated Case Converting
Achieved
Critical health and safety prerequisites
Unit 340, Demonstrate knowledge of safe working practices in the printing and graphic pre-press industries , or demonstrate equivalent knowledge and skills.
Recommended skills and knowledge
Unit 10157, Operate a specialty gluer for four glue point repeat work in the corrugated packaging industry , or demonstrate equivalent knowledge and skills.
Explanatory notes
1 All workplace practices must meet any applicable and recognised codes of practice, and documented workplace health, safety, and environmental procedures for personal, product, workplace health, safety, and environmental matters, and the obligations required under current law including the Health and Safety in Employment
Act 1992, Hazardous Substances and New Organisms Act 1996, Resource
Management Act 1991, Privacy Act 1993 and their subsequent amendments.
2 Workplace practices refer to the documented procedures for the machine and/or workplace.
3 Competence is to be assessed on the ability to set up for and produce to specification: any new four glue point job of any style; any new three or four glue point job requiring a style-to-style change.
Competenz
SSB Code 101571

New Zealand Qualifications Authority 2020 New Zealand Qualifications Aut

NZQA Expiring unit standard 10158 version 6
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4 Board warped in excess of 2% is not to be used during assessment. The process for defining and calculating warp percentage is as follows: when a warped board is laid on a level surface so as to form a shallow arch, the maximum vertical deviation from the horizontal is expressed as a percentage of the board dimension that forms the arch.
5 Assessments must be conducted where board sheet size is 20% above the machine’s specified minimum limit and 20% below the machine’s specified maximum limit.
Outcome 1
Plan ahead, to avoid delays during make ready and during production running.
Evidence requirements
1.1 Procedures for the handling of priority orders where special job prioritisation is scheduled are described and followed in accordance with workplace practices.
1.2 Before make ready work begins, production order documentation is confirmed as the documentation required for the next job scheduled.
1.3 Identification for the initial pallet load or slip sheet load is prepared in advance of production running in accordance with workplace practices.
1.4 All required materials and documentation are confirmed as available prior to make ready.
Range materials may include but are not limited to – glue, glue heads, slip sheets, pallets, tools, attachments, board to be run, documentation, load identification.
Outcome 2
Communicate to ensure that job requirements are met.
Evidence requirements
2.1 Any forward rescheduling to match up similar jobs is agreed with other staff in accordance with workplace practices.
Range supervisor, manager, planning department.
2.2 Staff responsible for delivering materials for the next job are clearly advised of the requirements in accordance with workplace practices ensuring that no avoidable delays occur.
Range forkhoist operators, own machine crew, planning department.
Competenz
SSB Code 101571

New Zealand Qualifications Authority 2020 New Zealand Qualifications Aut

NZQA Expiring unit standard
2.3
10158 version 6
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Machine crew confirm that they understand the specific make ready and production tasks they are responsible for.
Range task responsibilities
– stripping down machine from the previous job, setting up for the next job, checks at feed end, checks to be made at take off.
2.4 Potential problems during make ready and production, and any special production needs are identified, and their requirements are met through clear communication with crew members.
Outcome 3
Make ready the machine to make folded and glued product without avoidable delays.
Evidence requirements
3.1 Make ready is completed in accordance with workplace practices and to meet job requirements.
Range board condition; job requirements which may include – run length, take off requirements, gluing requirements.
Outcome 4
Run the machine, in accordance with workplace practices, to make folded and glued product to meet job requirements.
Evidence requirements
4.1 Checks for faults are carried out during production running.
Range faults may include – variations in manufacturer’s gap, fishtailing, crease fracture, incorrect box formation sequence.
4.2 Action is immediately taken to identify and rectify any faults, and fault-free production running is successfully resumed.
4.3 Proactive measures to reduce the likelihood of faults occurring during production are followed.
Range proactive measures may include but are not limited to checks on
– machine settings and machine running, condition of board being input, condition of finished product at take off, glue levels, hot glue temperatures, air pressures.
4.4 Actions available to counter the effect of board warp exceeding 2% are explained in terms of workplace practices.
Competenz
SSB Code 101571

New Zealand Qualifications Authority 2020 New Zealand Qualifications Aut

NZQA Expiring unit standard
4.5 A fault-free folding sequence is achieved.
Range
10158 version 6
Page 4 of 6 faults may include – jam points, skewing, fishtailing, failure of board to fold at crease lines, manufacturer’s gap variations, incorrect box formation sequence, damage to sheets during folding process.
4.6 Fault-free gluing is achieved and maintained.
Range faults may include
– failure to achieve continuous and unbroken glue application, excessive glue squeezed out, glue applied out of position.
4.7 Bonding of product is achieved using compression section settings on the machine.
Range settings may include those to machine running speed and to shingle/overlap formation.
4.8 Production running is maintained to meet the requirements of the job, ensuring that the reject rate does not exceed that set down to meet workplace practices.
Range job requirements – box style and design, run length, take off requirements, gluing requirements, folding requirements; board condition – warp level, moisture, content, grammage, size, presence of faults.
4.9 Load format and load identification are carried out.
Range load format may include
– specific requirements for counts, bundling, strapping, unitising, palletising.
4.10 Documentation is completed.
Range may include but is not limited to – internal fault error sheets, time sheets, record of waste, production order data, quality control data, machine fault reports, feed stock sheets, maintenance sheets, load identification, provision of product sample(s), final count confirmation, information required for the next time the job is run.
Competenz
SSB Code 101571

New Zealand Qualifications Authority 2020 New Zealand Qualifications Aut

NZQA Expiring unit standard
Outcome 5
Follow safety requirements for the machine being used.
Range operating manual, workplace practices.
10158 version 6
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Evidence requirements
5.1 Machine start up, shutdown and emergency procedures in the workplace are explained.
5.2 Hazard control measures, as circulated by the company, are described and followed.
5.3 Hazards or potential hazards in the workplace are identified and reported in accordance with workplace practices.
Replacement information This unit standard, unit standard 3682, unit standard
10145, unit standard 10146, unit standard 10147, unit standard 10157, unit standard 10159, and unit standard
18245 have been replaced by unit standard 27799.
This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below.
Status information and last date for assessment for superseded versions
Process Version Date Last Date for Assessment
Registration
Revision
1
2
18 February 1998
27 March 2001
31 December 2015
31 December 2015
Review
Rollover
3
4
27 April 2005
12 December 2008
31 December 2015
31 December 2015
Review 5 20 September 2012 31 December 2019
Rollover 6 10 December 2015 31 December 2019
Consent and Moderation Requirements (CMR) reference 0005
This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do
.
Please note
Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment.
Industry Training Organisations must be granted consent to assess against standards by
NZQA before they can register credits from assessment against unit standards.
Competenz
SSB Code 101571

New Zealand Qualifications Authority 2020 New Zealand Qualifications Aut

NZQA Expiring unit standard 10158 version 6
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Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards.
Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The
CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements.
Competenz
SSB Code 101571

New Zealand Qualifications Authority 2020 New Zealand Qualifications Aut