NZQA Expiring unit standard 23447 version 4 Page 1 of 4 Title Demonstrate knowledge of glues and gluing systems for carton converting Level 3 Credits 10 Purpose People credited with this unit standard are able to: follow safety requirements for the equipment being used; demonstrate knowledge of the properties of hot melt glues used in the workplace; demonstrate knowledge of the properties of cold glues used in the workplace; use glues to meet the requirements of the job; and identify gluing faults, and describe their causes and remedies. Classification Fibreboard Packaging > Carton Converting Available grade Achieved Entry information Critical health and safety prerequisites Unit 340, Demonstrate knowledge of safe working practices in the printing and graphic pre-press industries, or demonstrate equivalent knowledge and skills. Explanatory notes 1 All workplace practices must meet any applicable and recognised codes of practice, and documented workplace health, safety, and environmental procedures for personal, product, workplace health, safety and environmental matters, and the obligations required under current law including the Health and Safety in Employment Act 1992, Resource Management Act 1991, and their subsequent amendments. 2 Workplace practices refer to the documented procedures for the machine and/or workplace. Outcomes and evidence requirements Outcome 1 Follow safety requirements for the equipment being used. Range machine operating manual, workplace practices. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 23447 version 4 Page 2 of 4 Evidence requirements 1.1 Machine start up, shut down, and emergency procedures in the workplace are explained. 1.2 Risk awareness and hazard control measures, as circulated by the company, are described. 1.3 Hazards and potential hazards in the workplace are identified and reported in accordance with workplace practices. Outcome 2 Demonstrate knowledge of the properties of hot melt glues used in the workplace. Evidence requirements 2.1 Hot melt glue formulations used in the workplace are listed, and the characteristics of at least one formulation is described in terms of manufacturers’ recommended open time and operating temperature range. 2.2 Faults arising from glue operating temperatures outside the manufacturers’ recommended ranges are described. Range 2.3 too high a temperature produces – glue charring, glue scorch, reduced adhesion, increased fluidity, excessive application; too low a temperature produces – reduced penetration of substrates, poor bonding, decreased fluidity, inadequate application, poor cut off. The advantages and disadvantages of hot melt glue formulations are described in terms of workplace practices for job and machine requirements. Outcome 3 Demonstrate knowledge of the properties of cold glues used in the workplace. Evidence requirements 3.1 The cold glue formulations in use in the workplace are listed, and the open time for at least one is described in terms of the manufacturer’s specification. 3.2 The advantages and disadvantages of cold glue formulations are described in terms of workplace practices for job and machine requirements. 3.3 The meanings of the acronyms PVA and EVA are listed. 3.4 The advantages and disadvantages of EVA formulations against PVA formulations are described in terms of job requirements. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 23447 version 4 Page 3 of 4 Outcome 4 Use glues to meet the requirements of the job. Evidence requirements 4.1 Factors to be considered when using glues to meet the job requirements and the process being undertaken are described. Range 4.2 factors include – substrate, flexibility, temperature, working time, life, humidity, economy, viscosity, machine or hand application, strength, acidity, previous printing processes, speed of drying, compatibility to substrate and production process. Glues are used that meet both the substrate and job requirements. Outcome 5 Identify gluing faults, and describe their causes and remedies. Evidence requirements 5.1 Gluing faults are identified from photographs or diagrams or physical samples. Range 5.2 A minimum of two causes are described for each fault identified at evidence requirement 5.1. Range 5.3 no glue or intermittent glue, excessive glue, incorrectly timed glue, incorrect lateral position, no bond or inadequate bond. the causes provided are those most often experienced in the workplace. For each cause provided at evidence requirement 5.2, a minimum of one corrective action is described. Range the corrective actions described are those most often undertaken in the workplace. Replacement information This unit standard has been replaced by unit standard 27796. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 23447 version 4 Page 4 of 4 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 18 December 2006 31 December 2015 Revision 2 12 December 2008 31 December 2015 Review 3 20 September 2012 31 December 2019 Rollover 4 10 December 2015 31 December 2019 Consent and Moderation Requirements (CMR) reference 0005 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016