Honors Thesis Proposal Responsive Materials and Devices Based on Hierarchical Self-Assembly of Functional Hybrid Nanofibers Supervised by Minko, Sergiy; Chaired Professor, D.Sc; Chemistry Department Tokarev, Ihor; Research Associate, Ph.D.; Chemistry Department Anna Paola Soliani Chemical Engineering B.S. Mathematics Honors Program Clarkson University 2008 November 5, 2006 A. Introduction: The main goal of this research is to develop new nanomanufacturing techniques capable of linking a wide range of materials of different scales and properties to yield various multifunctional materials (e.g., responsive coatings and drug delivery systems) and active miniature devices (e.g., sensors and microactuators). More specifically, the proposal describes synthesis and hierarchical assembly of 2- and 3-dimensional hybrid (organic-inorganic) nanostructures combining two distinct building blocks: inorganic nanoparticles and surface-functionalized high-aspect-ratio hybrid polymeric nanofibers. It also describes techniques for creating stable suspensions of the nanostructures in liquid media. The nanofibers have core-sheath morphology with a flexible polymeric core and an organicinorganic composite sheath. The precisely engineered sheath is a multilayered structure consisting of self-assembled layers of polymers and inorganic particles which represent the first (lowest) level of the assembly. Such layers introduce a range of important functionalities that are useful for sensing, regulation of adhesive and wetting properties, stability in liquid dispersions, and manipulation and directed assembly of the nanofibers into functional devices. The hybrid coresheath nanofibers form the second level of the hierarchical assembly. The sheath and the core of the nanofibers may consist of several successive segments with different ingredients.1 A class of hybrid nanofibers incorporating magnetic nanoparticles is of special interest, because the shape and alignment of the fibers and the properties of these nanostructured materials based on them can be controlled by an external magnetic field. The hybrid nanofibers will be used as building blocks for the directed assembly of various functional devices and sensors. These devices represent the third (highest) hierarchical level of the assembly. B. Background: Fabrication of composite nanofibers Organic-inorganic (hybrid) composite nanofibers are of great interest in materials science due to the combination of the properties of polymer fibers, such as a high aspect ratio and specific surface area, light weight, and high flexibility, with the properties found in inorganic materials, such as high mechanical strength, metal-like conductivity, plasmon wave propagation, and magnetism.1 Potential applications of ultrathin fibers of this kind include reinforcement of 1 NIRT 2006 Proposal; Tokarev, Ihor; Minko, Sergei. elastomers and plastics, catalyst supports, filtration membranes, electrodes for lithium batteries, anisotropic optical materials, sensors, scaffolds for tissue engineering, medical implants, and supports for protein immobilization. Several methods exist for the fabrication of nanofibers and for 1D aggregation of inorganic particles using polymers as templates or connectors. For example, Cheyne et al. describe the formation of nanofibers by spontaneous aggregation of an amphiphilic polystyrene-b-poly(ethylene oxide) block copolymer and polystyrene-coated CdS nanoparticles at the air-water interface.1 Biotin-streptavidin chemistry and a magnetic field have been used to fabricate flexible magnetically active nanofibers.2,3 The technique involved fieldaligned linear chains of streptavidin-coated magnetic latex nanoparticles that were linked together by biotin-functionalized PEO chains2 and biotinylated DNA3. Recently Minko et al. described a technique that employs negatively charged Fe2O3 nanoparticles, which were aligned in a magnetic field and linked together by a cationic polyelectrolyte, poly(2-vinylpyridine).4 Electrospinning is the most common technique for the fabrication of hybrid fibers with diameters ranging from tens of nanometers to a few microns. The fibers are deposited onto a collecting electrode as a randomly oriented, non-woven mat. Three different approaches have been used to fabricate hybrid composite nanofibers by electrospinning.5,6 The nanofibers can be prepared directly from a solution containing polymer and inorganic nanoparticles (carbon black, iron oxides, Ag, TiO2, FePt) or/and carbon nanofibers.5,7 Applications, however, have been limited because of the high viscosity of the solutions used for electrospinning. This problem is easily solved by using a solution of a polymer and a sol-gel precursor. The precursor was hydrolyzed in the nanofibers previously elecotrospun, to yield an inorganic gel embedded in the polymer matrix.5,6 The hybrid composite nanofibers can be converted into organic-phase-free ceramic nanofibers by high-temperature calcination. In another application, electrospun polymer nanofibers were directly coated by inorganic materials (TiO2 or SnO2).8 Nielsch et al. reported the fabrication of cobalt/polymer composite nanotubes using an alumina membrane as a template.9 The membrane pores were wetted by the polymer solution (polystyrene or poly-L-lactide) and a Co precursor, which formed thin-wall nanotubes after evaporation of the solvent. The decomposition of the precursor at elevated temperatures led to the formation of magnetic nanoparticles embedded in the polymer matrix. Freestanding cobalt nanoparticles/polymer composite nanotubes were obtained upon dissolution of the alumina membrane. The main advantage of the template method is the availability of a broad variety of porous materials, which can be potentially used as templates for synthesis of hybrid composite nanofibers. Surface functionalization with polymer brushes and preparation of responsive surfaces Polymer brushes refer to an assembly of polymer chains which are tethered (usually covalently bounded) by one end to a surface or interface. The brushes are ideal building blocks for soft nanotechnology and the engineering of surfaces. 2 Tethered polymer chains that are grafted to a solid substrate by one chain end may be definitely distinguished from other anchored polymer layers, since the polymer chains form polymer brushes if a relatively high grafting density is reached. Brush-like layers are formed due to the excluded volume effect, when the substrate is completely covered with a relatively dense monolayer of grafted chains stretched as normal to the support. Covalent attachment of polymer brushes can be achieved by binding pre-synthesized end-functionalized polymer chains to a suitable substrate (“grafting to” approach). This produces a relatively low grafting density, and consequently a film with the thickness of about 5-10 nm.3 Polymer brushes demonstrate responsive wetting properties. There are different types of responsive brushes: homopolymer brushes, polyelectrolyte brushes, and block copolymer brushes. For homopolymer brushes the prefactor depends on solvent quality and grafting density of polymer chains. Besides the chain constitution, the grafting density is the parameter which affects the response of polymer brushes to change form and function. At small grafting densities, the response of grafted chains is very similar to that of a bulk polymer solution. At high grafting densities the collapse is weak and the brush forms a homogeneous layer which is thinner in a poor solvent than in a good solvent. (Fig.1) Fig. 1 Planar homopolymer brush: a homogeneous smooth layer of stretched chains in good solvent (a), pinned micelles (b) and a layer of collapsed chains (c) in poor solvent. 2 Azzaroni, O.; Moya, S., Farhan, T.; Brown, A.;. Huck W.; Macromolecules, 2005, 38, 10192-10199 3 Advincula, R.; Adv. Polym. Sci., 2006, 197, 107–136 The most important aspect of polyelectrolyte brushes is that they have ionizable groups that can carry electrical charges when immersed in polar solvents. For the dense strong polyelectrolyte brush (high grafting density) all counterions are trapped inside the brush (Fig. 2). At very high densities the excluded volume effect may dominate while at moderate densities the major contribution is given by the electrostatic nature of the compound. If salt is added salt, nothing happens to the brush unless the ionic strength of the solution becomes similar to the one inside the brush. Weak polyelectrolyte brushes demonstrate responsiveness to changes in external pH and ionic strength. Such brushes expand when the pH decreases. Acidic polyelectrolyte brushes, instead expand when the pH increases (Fig. 2 c,d). At a high salt concentration weak polyelectrolyte brushes shrink due to the same mechanism as strong polyelectrolyte brushes. Fig.2 Planar polyelectrolyte (PEL) brush with ionizable groups (a) swells when the groups dissociate a polar solvent (b); the dissociation is pH dependent for weak polyelectrolytes (c); addition of salt leads to the shrinkage of the PEL brush (d). Block co-polymer exist when two (or more) chemically different polymers form a polymer brush with a so-called “block-copolymer architecture”. The responsiveness of these brushes is determined by the phase segregation but the mechanism depends on whether the block co-polymer is tethered by the more or the less soluble block. If the solvent quality is improved (i.e. increased selectivity of solvent) the structures are transformed to structures are similar to the mixed brushes in selective solvents.4 (Fig. 3) Fig.3 The block-copolymer brush constituted of more soluble A blocks and less soluble B blocks. Surface functionalization using layer-by-layer deposition Layer-by-layer film can be created from polyelectrolytes that are oppositely charged. Such polyelectrolyte multilayers have a variety of applications, such as biosensors and membranes. 5,6 The LbL method is simple and versatile and is used to construct ultra thin organic films with controlled thickness in the nanometer range.7 Molecularly thin polyelectrolyte multilayer interface films may be prepared by simply dipping a (molecularly flat) surface charged solid state substrate into polyelectrolyte solutions. As dipping occurs in alternating sequence into solutions of oppositely charged polyelectrolytes, multilayer films are grown.(Fig. 4) 4 Minko, Sergiy; “Responsive Polimer Brushes”; Journal of Macromolecular Sciencew, Part C: Polymer Reviews, 2006, 46:397–420 5 Caruso, F.; Schüler, C.; Langmuir, 2004, 20, 20 6 Mendelshon, J. D.; Barrett, C. J.; Chan, V. V.; Pal, A. J.; Mayes, A. M.; Rubner, M. F.; Langmuir, 2000, 16, 5017 7 Chen, H.; Zeng, G.; Wang, Z.; Zhang, X.; Peng, M.; Wu, L.; Tung, C.; Chem. Mater., 2005, 17, 66796685 Fig. 4 Schematics of LbL C. Current laboratory investigation Experimental procedure Fabrication of nanofibers. Commercial alumina membranes (Nucleopore, Whatman) were used as templates for the fabrication of epoxy nanofibers. This was a multi-step process. The first step consisted in coating the alumina membrane’s surface and pores with alternate deposition of poly(sodium4-styrenesulfonate) PSS and poly(dimethyl-ammoniumchloride PDDA (Fig. 5). (a) (b) Fig.5 Chemical structure of PSS (a) and of PDDA (b) This is called layer-by-layer (LbL) method. The coating was fabricated by repeatedly dipping the membrane in 0.3% wt. PDDA solution, then in DI water, and finally in 0.3% wt. PSS solution. In order to increase the thickness of the adsorbed layers, NaCl salt (0.1M concentration) was added to the solutions. Each layer was adsorbed for about 15 min each with a 5min rinse in DI water. The LbL deposition was carried out on a surface of clean Silicon wafers as a control experiment. In the second step, the nanofibers’ core was formed by filling the membrane pores with a commercial two-part epoxy glue. This was achieved by coating a glass slide with a 50%-50% mixture of the two components of the epoxy glue and then depositing the LbLcoated membrane on it. Because the epoxy is sticky and liquid it rises through the pores of the alumina membrane through capillary action. The epoxy has to be then solidified and cured for approximately twenty-four hours at room temperature. Once the epoxy is cured and the LbL coat has attached to the epoxy nanofiber, the third step can be done. This consists of exposing the LbL-coated nanofibers by removing part of the alumina membrane. This was done by mechanical polishing using a rotary tool that had slurry covering it. The sample was then washed with soap and water and exposed to plasma treatment at high pressure to remove any residual epoxy, slurry, or any other contamination that could have deposited on the surface during polishing. In the final step, the membrane template was removed by dissolving it in a 1M NaOH solution and then filtered so as to collect the hybrid nanofibers attached by one end to the continuous layer on the solid substrate. The fibers were dispersed with ultrasonic treatment for approximately an hour. Characterization: The LbL coating deposition and the effect of NaOH on the LbL, which is essential, was monitored using Ellipsometry on a silicon substrate multiple times. The surface of both the alumina membrane and silica substrates and the various stages of the experimental procedure were analyzed using an Atomic Force Microscope for qualitative purposes. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) used to characterize the nanofibers’ morphology. Optical microscopy was used to observe the behavior of the water dispersed nanofibers in an external magnetic field. Results and Discussion The nanofibers were made of cross-linked polymers by a template method. Alumina membranes were used as templates. Such templates are characterized by low polydispersity and are available in a broad variety of pore sizes. The method was used to prepare either suspensions or substrate-supported arrays of the nanofibers (Fig.6 and Fig. 7). Fig 6. Schematic of the fabrication of composite nanofibers Fig.7 The exposed nanofibers To control interactions between nanofibers and their environment the composite nanofibers were surface-modified with polymers. Polymer brushes (Fig.8) and polyelectrolyte multilayers prepared by the LbL deposition method (Fig. 9) were employed for this aim. Fig. 8 Polymer brushes method schematics Fig. 9 Layer by layer method schematics Surface modification of nanofibers using the LbL technique The LbL method was successfully used to fabricate polymer/magnetite nanoparticles hybrid coatings on the surface of the epoxy resin fibers. The only method to check if the LbL coating actually formed inside the alumina membrane pores and consequently get attached to the fiber is to remove completely the membrane template. To do so we allowed the membrane to dissolve in 1M NaOH and then filtered the solution and the fibers were analyzed with TEM. The LbL shell can be clearly seen on the TEM image (Figure 10) due to the contrast provided by the magnetite nanoparticles. The LbL coating is not uniform on the fibers surface. The dissolution of the alumina membrane in a highly basic NaOH solution (pH 12) is probably responsible for the partial damage of the LbL coating. Fig. 10 TEM Image of epoxy resin nanofibers with LbL shell around it fabricated in the pores of an alumina membrane. The membrane was dissolved in the 1M NaOH solution. The LBL shell contains magnetite nanoparticles providing a sufficient contrast for its visualization. Because there are no instruments that show to that the LbL coating has been formed inside the alumina membrane’s pores, preliminary tests had to be done to show that a layer exists. This was done by using silicon wafers as model substrates. The procedure was the same: alternating immersions in PDDA and PSS. After every immersion, the thickness of the polymer layer was measured using ellipsometry. If the thickness changes after every immersion, it means that an extra layer has attached and formed on the surface of the previous one, as required. After completing the LbL layer it was exposed to the 1 M NaOH solution to check its stability. If the thickness decreases as after the NaOH treatment, it means that the layer-by-layer is destroyed. Most times it showed that the LbL coating was not destroyed because the thickness did not change (Fig 11). However, a few times it was noticed that the thickness suddenly decreased to zero, i.e. the layer detached (see Fig. 12). Thickness (nm) 4 LbL , NaOH 6 5.5 5 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 si pdda pss pdda pss NaOH Layers Fig. 11 Changes in the thickness of the LbL coating as monitored by ellipsometry. The treatment with the NaOH solution didn't remove the LbL coating. 4 Lbl, NaOH 5 4.5 Thickness (nm) 4 3.5 3 2.5 2 1.5 1 0.5 0 si pdda pss pdda pss NaOH Layers Fig. 12 The same as in Figure 11 but the treatment in the NaOH solution removed the LbL layer from the Si substrate. The previously shown TEM image of the fibers with non-uniform and at times detached layer-by-layer on them, prove that the NaOH may destabilize the LbL layer. One possible reason for this could be that charges developed inside the layer that tend to tear it apart. Another possible explanation is that the layer itself is not destroyed, but just detaches from the template, which ever the template is. Surface modification of nanofibers with polymer brushes Grafting of polymer brushes is an alternative method to surface modify the fibers produced in the above-described procedure. There are two kinds of polymers to do so that have been investigated and will keep on investigating in the future: block copolymer brushes and homopolymer brushes. Homopolymer brushes are either hydrophilic, such as polyethyleneglycol (PEG) or hydrophobic, such as polydimethylsiloxane (PDMS). Each of these compounds was applied on the fibers and measured their surface angle using the contact angle method. For a hydrophilic surface, if a drop of water is applied it will spread on the surface and by definition its contact angle will be less than 90°. For PEG, literature shows that PEG should have a contact angle of approximately 24°. Oppositely, a compound that is hydrophobic will not let the water droplet spread, creating a contact angle between the drop and the surface greater than 90°. Literature shows that PDMS’s contact angle should be between 100° and 110°. The results achieved when the fibers were surfaced modified with PEG and PDMS were outstanding. For PEG, the contact angle measured was 27.1° (compared to the 24° found in literature) and for PDMS was 104.3° (compared to the avg 105° in literature). Hydrophilic brushes were formed from poly(ethylene glycol) (PEG) which is often used in biomaterials for its anti-adhesive properties.8 Hydrophobic surfaces were prepared by grating of poly(dymethylsiloxane) (PDMS) chains to a surface. To obtain a charged surfaces brushes from a cationic polylectrolyte, e.g. poly(2-vinyl pyridine) (P2VP), were synthesized. Brushes from weak polyelectrolytes (like PVP) are known to demonstrate pH-dependent wetting behavior.4 (Fig.13 and 14) 8 Fujii, H.; Fujii, S.; Togashi, H.; Yoshioka, M; Nakai, K.; Satoh, H.; Sakuma, I; Kenmotsu, O.; Kitabatake, A., Thrombosis Research, 2000, 100, 519-528 Proposed Future Research For the future, a lot still has to be done, especially when it comes to surface modification of the fibers. A lot more experiments have to be done to make sure the results are actual and not coincidental. The LbL and grafting techniques also have to be perfected. Although the experimental procedure seems to be correct, it will most definitely have to be changed so as to improve results. The first step in future research is to make more stable, uniform LbL coatings. This can be done by using polymers that can be cross-linked, for example poly(acrylic acid) (PAA) and poly(allylamine hydrochloride) (PAH), which form amide cross-links upon heating above the glass transition temperature of the polymers. In addition, a procedure for modification with block copolymer brushes has to be created and tested. A challenging part of the future work is a step-by-step modification of the nanofibers with polymer brushes (Figure 13). Various functional nanoparticles (magnetic and fluorescent) can also be incorporated into the nanofibers. For example, the nanofibers with the magnetic nanoparticles attached allowed for manipulations of the single nanofibers and actuation of the nanofibers' arrays with an external magnetic field. So far, only a few experiments with the magnetic nanoparticles were done. This part of the research is still new and is what will mostly be focusing on for the future. An interesting application for the magnetic polymer nanofibers is a coating which wettability can be switched from ultrahydrophobic to hydrophilic state and vice versa by an external magnetic field (see Figure 14). Fig.13 Schematic of the multi-step surface functionalization of nanofibers Fig. 14 Schematic of a substrate decorated with an array of polymer-brush functionalized magnetic composite nanofibers, which switches the wettability from ultra-hydrophobic (a) to hydrophilic (b) under an external magnetic field. When the field is turned off the hydrophobic behavior is recovered Here is an estimated timetable of work over the next year or so: What has to be done Time Period Perfect LbL method January 2007 ~ February 2007 Polymer Brushes February 2007 ~ June 2007 Surface Modify fibers magnetic particles Thesis writing June 2007 ~ August 2007 Written by September 2007 Submitted by the end of December 2007 D. Conclusions: Although everything still has to be perfected, it can be seen from preliminary results that alumina membranes with the pore size of 200 nm are suitable templates for the fabrication of epoxy resin nanofibers. It was also shown that the LbL approach, not only is feasibly doable, but it also has great potential once the technique is perfected. Overall, though, the experimental results and the technique seemed to have given preliminary outstanding results, which is a great start. It was also shown that surface modifying the fibers is not only easy, quick and easy, but efficient.