Insulated Roof
& Wall Panels
NBS
Specification
Curved Roof Insulated Panel
KS1000 CR, Coating: Kingspan XL Forté
NBS
Specification
NBS:
Project:
Date:
H43 METAL COMPOSITE PANEL CLADDING/COVERING
To be read with Preliminaries/General conditions.
TYPE OF CLADDING SYSTEM
121S METAL COMPOSITE PANEL ROOF CLADDING TO ROOF
 Drawing reference(s): _________
 Supports: Kingspan Multibeam cold rolled purlins. With 150x10x1.6mm thick galvanised steel support plate to
end laps.
 Bearing width: Minimum 50mm to intermediate positions and 150mm to end laps.
 Radius: 150 metres minimum.
 Manufacturer and reference: Kingspan Insulated Panels, roof cladding system for standard internal & external
non-corrosive inland environments also Loss Prevention Certification Board certified to LPS 1181 Grade EXTB.
 Test results:
 LPS 1181 2005: Part 1: Issue 1.1, wall lining tests: Passed all requirements.
 Panels:
- Profile reference: KS1000 CR, Curved Roof Insulated Panel.
- External facings:
 Material: S220GD+ZA hot-dip zinc/aluminium Galfan protected steel to BS EN10346: 2009.
 Thickness: 0.5mm nominal.
 Finish/Colour: Kingspan XL Forté, colour standard from Symphony range.
- Internal facings:
 Material: Hot-dip zinc coated steel to BS EN 10346:2009.
 Thickness: 0.4mm nominal.
 Finish/Colour: CleanSafe 15.
 Core insulation: ECOsafe LPCB certificated PIR formulation. Receiving BREEAM Credit (Pollution 4:
Insulant GWP) 2006 credit.
 Panel thickness: 115mm thickness (England & Wales).
 End laps: 75mm and minimum pitch 1.5° or more after deflections.
 End lap sealant:
- Single line of 18 x 4mm U shaped butyl rubber sealant, Class A, ref: NFRC TB36, site applied at lap in
external facings.
- Single run of 4mm diameter non-setting gun-grade, PremSeal CV or similar applied across the panel width
- Non-setting gun-grade, PremSeal CV or similar, site applied to corners of profile at end lap.
 Side lap sealant:
- Two anti-condensation tapes, factory applied at butt joint between panels.
 Fasteners: As determined by clause 220A.
 Number and location:
- Primary fasteners: As determined by clause 197A, but with each panel fixed to each support using not less
than two fastenings, located through the side upstand, as recommended by cladding manufacturer.
Additional fasteners required at end lap positions.
- Secondary fasteners: Stitch external end laps using nine fastenings per panel, located 25mm upslope from
end lap, penetrating factory applied stitching plate on underside of downslope panel.
 Cover caps:
- Material: As per external facings.
- Thickness: 0.5mm.
NBS
Specification
- Finish/Colour: As per external facings, colour standard.
 Sealant:
- Single line of non-setting gun-grade, PremSeal CV or similar, site applied at 4 way laps.
- Single line of non-setting gun-grade, PremSeal CV or similar, site applied across panel side lap in line with
internal air seal, located at eaves locations.
- Cover cap fixed to panel 100mm up from eaves and 100mm either side of cover cap end lap with two
coloured low profile headed stitcher screws or rivets.
 Accessories:
- Profile fillers as clause 300A.
- Apex dams and profiled fillers as per manufacturers recommendations, where flashing cross the profile of
the panel. Apex dams as determined by clause 310B.
 Thermal Transmittance (U Value) calculated using the method required by the Building Regulations Part L2A
(England & Wales) 0.18 W/m²K.
- Manufacturers 25 year thermal warranty required.
 Air leakage rate of 5m³/hr/m² at 50Pa, based on the assumption that the full building envelope is constructed
using Kingspan panels.
 Other requirements:
- Internal face of panel to be air sealed along the full length by an unbroken run of 8mm diameter butyl rubber
sealant, Class A, ref: NFRC TB36
- Manufacturers 40 year maintenance and inspection free coating guarantee. Manufacturers coating
guarantee to be available on project completion and be fully transferrable for future changes of building
ownership.
- Panels manufactured under the following ISO standards 14001, 18001, 9001
- Cladding contractor to attend a product training course at Kingspan Insulated Panels.
197A ATTACHMENT
 Determine the number and location of cladding fasteners recommended by the cladding manufacturer to resist
wind loads calculated in accordance with BS 6399:Part 2 Standard Method and BS 5427: Part 1.
 Calculate wind loads on roof and wall cladding appropriate to location, exposure, roof height, building shape
and size in accordance with BS 6399:Part 2 Standard Method and BS 5427:Part 1.
- Basic wind speed (Vb): ___ m/s
- Altitude factor (Sa): ___
- Direction factor (Sd): ___
- Seasonal factor (Ss): 1
- Probability factor (Sp): 1
- Terrain and building factor (Sb): ___
- External and internal size effect factors (Ca): 1
- External pressure coefficients (Cpe): As determined from BS 6399:Part 2, clauses 2.4 and 2.5.
- Internal pressure coefficients (Cpi): As determined from BS 6399:Part 2, clause 2.6.
- Dominant opening: _________
NBS
Specification
220A FASTENERS
 Recommended manufacturer: to be confirmed by architect / cladding sub-contractor.
 Primary fasteners: High threaded screws with bonded washers.
- Type(s), size(s) and drilling capacity: As recommended by fastener manufacturer to suit type and thickness
of supports, and thickness of cladding panels.
- Screw material: Anti-corrosion coated carbon steel.
- Washer material: Non-ferrous
- Washer size: 16mm diameter.
- Heads: Hexagon head
 End lap stitchers: Self drilling, self-tapping screws with bonded washers.
- Screw/washer material: As primary fasteners. Minimum 38mm long (with extended drill point).
- Washer size: 19mm diameter.
- Heads: Coloured plastic heads
 Flashing fasteners: Stitching screws with bonded washers.
- Screw/washer material: As primary fasteners.
- Washer size: 14mm diameter.
- Heads: Coloured plastic heads
275 CONTINUITY THERMAL INSULATION
 Junctions between the roof panel system and walls / penetrations insulated with PIR board insulation any
gaps filled with Premier sealants (01724 864100) Firefoam (class B1 rated) or similar, fire rated gun applied
canister urethane insulation.
 Placement: Secure and continuous with cladding/ covering insulation.
300A PROFILE FILLERS GENERALLY
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Drawing reference(s): _________
Manufacturer and reference: Premier Sealant Systems Limited ref: M25 or similar, type to suit cladding profile.
Material: MP (Metallocene polyolefin)
Colour: Black.
Fixing: Seal the top, bottom and sides of each profile filler with a single line of non-setting gun-grade,
PremSeal CV or similar.
 Locate where shown on drawings and wherever necessary to close off corrugation cavities from the inside and
outside of the building. Ensure a tight fit and leave no gaps.
 Sealing: Single line of 20 x 3mm butyl rubber sealant, Class A, ref: NFRC TB36, site applied between flashing
and panel.
310A PURPOSE MADE COLD FORMED METAL ACCESSORIES – EXTERNAL
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Drawing reference(s): _________
Material/finish: As external face of cladding.
Thickness: 0.63mm
Colour: To match external face of cladding.
Workmanship as section Z11.
Fixing: Stitch to external face of panels at 450mm centres using secondary fasteners as specified for the
cladding system.
 Sealing: Single line of 20 x 3mm butyl rubber sealant, Class A, ref: NFRC TB36, site applied between flashing
and panel.
NBS
Specification
310B PURPOSE MADE COLD FORMED APEX DAMS – EXTERNAL
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Drawing reference(s): _________
Material/finish: As external face of cladding.
Thickness: 0.63mm
Colour: To match external face of cladding.
Workmanship as section Z11.
Fixing: Stitch to external face of panels at pre punched hole locations, using secondary fasteners as specified
for the cladding system.
 Sealing: Sealed to the panel using two number runs of non-setting gun-grade, PremSeal CV or similar
311A PURPOSE MADE COLD FORMED METAL ACCESSORIES – INTERNAL
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Drawing reference(s): _________
Material/finish: As internal face of cladding.
Thickness: 0.4mm
Colour: White.
Workmanship as section Z11.
Fixing: Stitch to internal face of panels at max. 450mm centres using secondary fasteners as specified for the
cladding system.
 Sealing: Single line of 8mm diameter butyl rubber tape, Class A, ref: NFRC TB36, site applied between
flashing and panel.
 End laps to be air sealed with Film backed Butyl tape/PremSeal SWRPIO or similar, or gun grade sealant.
580A INSULATED PANEL IDENTIFICATION & LABELLING
 When the roofing and /or the wall cladding to this building is completed, a label identifying the composition of
the insulated panels is to be fitted.
 This label illustrates the type of Insulated panels fitted, to assist Insurers, Fire Officers, Owners and Occupiers
identify the envelope composition.
 It is a recommendation of the Kingspan Total Guarantee that the insulated panel identification label, which will
have a specific project registration number, is installed in an agreed location. The project architect, cladding
subcontractor or owner should locate or instruct the location of these labels in an appropriate and accessible
location on the building.
Kingspan Limited
Greenfield Business Park No.2, Greenfield, Holywell, Flintshire, North Wales CH8 7GJ
t: +44 (0) 1352 716100 f: +44 (0) 1352 710161 www.kingspanpanels.co.uk
Registered Office at Greenfield Business Park No.2, Greenfield, Holywell, Flintshire, N. Wales CH8 7GJ. Company Reg. No. 1037468