Revision 1 December 2014 Control Rods Student Guide GENERAL DISTRIBUTION GENERAL DISTRIBUTION: Copyright © 2014 by the National Academy for Nuclear Training. Not for sale or for commercial use. This document may be used or reproduced by Academy members and participants. Not for public distribution, delivery to, or reproduction by any third party without the prior agreement of the Academy. All other rights reserved. NOTICE: This information was prepared in connection with work sponsored by the Institute of Nuclear Power Operations (INPO). Neither INPO, INPO members, INPO participants, nor any person acting on behalf of them (a) makes any warranty or representation, expressed or implied, with respect to the accuracy, completeness, or usefulness of the information contained in this document, or that the use of any information, apparatus, method, or process disclosed in this document may not infringe on privately owned rights, or (b) assumes any liabilities with respect to the use of, or for damages resulting from the use of any information, apparatus, method, or process disclosed in this document. ii iii Table of Contents INTRODUCTION .................................................................................................................. 1 TLO 1 CONTROL ROD WORTH CONCEPTS ......................................................................... 3 Overview ........................................................................................................................ 3 ELO 1.1 Control Rod Worth Effect on Reactor Power .................................................. 4 ELO 1.2 Control Rod Worth Definition....................................................................... 14 ELO 1.3 Differential and Integral Control Rod Worth ................................................ 17 ELO 1.4 Differential Control Rod Worth Characteristics ............................................ 20 ELO 1.5 Integral Control Rod Worth Characteristics .................................................. 24 ELO 1.6 Control Rod Position Effects ......................................................................... 27 ELO 1.7 Core Parameters Impact on Control Rod Worth ........................................... 33 TLO 1 Summary........................................................................................................... 42 TLO 2 PLANT OPERATION AND IMPACT OF CONTROL ROD POSITIONING ........................ 44 Overview ...................................................................................................................... 44 ELO 2.1 Core Power Distribution ................................................................................ 44 ELO 2.2 Control Rod Operation Considerations ......................................................... 48 ELO 2.3 Power Peaking and Hot Channels ................................................................. 54 ELO 2.4 Quadrant Power Tilt Ratio Effects ................................................................ 57 ELO 2.5 Calculating Quadrant Power Tilt Ratio ......................................................... 61 ELO 2.6 Reactor Operator Responsibilities ................................................................. 64 TLO 2 Summary........................................................................................................... 67 CONTROL RODS SUMMARY ............................................................................................. 68 iv This page is intentionally blank. vi Control Rods Revision History Revision Date Version Number Purpose for Revision Performed By 11/6/2014 0 New Module OGF Team 12/10/2014 1 Added signature of OGF Working Group Chair OGF Team Introduction For a reactor to operate at any appreciable power level, it must contain more fuel than required to reach critical mass. This excess fuel is necessary for overcoming temperature effects, fission-product buildup, and fuel depletion. A supercritical assembly of fissionable material (i.e., one that is larger than the minimum critical mass) requires some method to control the chain Rev 1 1 reaction. The power would rise at a rate determined by the degree of supercriticality until temperature effects within the reactor halted the power rise. For highly supercritical reactors, these temperature effects may not occur in time to prevent fuel damage. A reactor-control mechanism must give the operator the means to shut the plant down, vary the steady-state power level, and ensure that no fuel damage will occur due to excessive power generation. Pressurized-water reactors (PWRs) use a combination of control rods and chemical shim (boron) for reactor control. Boiling-water reactors (BWRs) also use control rods, but do not use boron for normal reactivity control. The chemical shim consists of boric acid dissolved in the reactor coolant system and is used for slow changes in core reactivity and to ensure the reactor is adequately shut down. Operators use the control rods to bring the reactor critical and control the power ascension; control rods are essentially fully withdrawn at full power. Operators use the control rods mainly for control of fast-changing reactivity transients, power changes, and reactor trips. Control rods can provide coarse control, fine control, or fast shutdowns. Reactors include control rods to compensate for short-term reactivity effects due to fission product poisons, etc. This lesson describes the uses of control rods and their relationship to core power production. Control Rods Importance The understanding of the nuclear effects of control rod motion is essential, as this is the operator's first and fastest method of reactivity control. Knowledge of how to use the rod control system to control reactivity, shape power distribution, and ensure core protection is a key part of "Operator Fundamentals." There have been several major events resulting in fuel damage and even death caused by the improper operation of the rod control system. Objectives At the completion of this training session, the trainee will demonstrate mastery of this topic by passing a written exam with a grade of 80 percent or higher on the following Terminal Learning Objectives (TLOs): 1. Explain the concept of control rod worth and how it is affected by control rod design and changes in core parameters. 2. Explain how control rods affect plant operation and the core power distribution. 2 Rev 1 TLO 1 Control Rod Worth Concepts Overview Understanding how to position control rods to make reactivity changes is a fundamental knowledge and skill required by a reactor operator. However, the movement of control rods does not always result in the same reactivity change due to varying core conditions. The operator must understand how the design of the control rods and changing core conditions affect the control rod worth and why this occurs. This section covers how the control rods are constructed, how they affect reactivity, and how changing core conditions affect the worth of the control rods. Control Rod Worth Importance Precise reactivity control is an "Operator Fundamentals" expectation. An operator cannot accomplish precise reactivity control without understanding the design features of the control rods, and how the existing core conditions affect the effectiveness or worth of the control rods before they are moved. This will ensure the plant responds as anticipated and minimizes the negative effects of control rod motion. A good reactor operator is always capable of predicting the final plant conditions before making any control rod changes. Objectives Upon completion of this lesson, you will be able to do the following: 1. Explain the effect of control rods on the neutron lifecycle including how control rod design and movement affects reactor power level. 2. Describe the term control rod worth. 3. Define the following terms: a. Differential rod worth b. Integral rod worth 4. Describe the shape of a typical differential control rod worth curve and the reason for the shape. 5. Describe the shape of a typical integral rod worth curve and the reason for the shape. 6. Calculate the effect that control rod position in the core and grouping control rods has on differential rod worth. 7. Explain how control rod worth is affected by the following core conditions: a. Moderator temperature b. Poison concentration c. Reactor power level d. Presence of additional control rods (rod shadowing e. Boron concentration f. Neutron spectrum hardening g. Control rod design and absorber material Rev 1 3 ELO 1.1 Control Rod Worth Effect on Reactor Power Effect of Control Rods on the Neutron Lifecycle Introduction Reactors contain control rods made of neutron-absorbing materials that operators use to adjust the reactivity of the core. Each vendor for commercial nuclear plants has a different design for the control rods used in their plants. Control rods are the fastest method of changing core reactivity. Since they change reactivity, they must affect the neutron lifecycle. This section will discuss how the design and motion of the control rods changes the neutron life cycle. Control Rod Design and Construction Control rods are movable assemblies of neutron-absorbing material that operators position to control the reactor. Since they absorb neutrons, any movement of the rods affects the effective multiplication factor (keff) of the system. An operator can move these control rods into or out of the reactor core to provide precise, adjustable control of reactivity. The control rods typically contain elements such as silver, indium, cadmium, boron, or hafnium as the absorber material. The material used for the control rods varies depending on reactor design. Generally, the material selected should have a good absorption crosssection for neutrons and a long lifetime as an absorber (i.e., it should not burn out rapidly). Control Rod Shapes Manufacturers construct control rods in various shapes, depending on the reactor. Rods may be cylindrical in shape, such as those typically used in a PWR, or they may be sheets or blades arranged in a cruciform shape, such as the control rods typically used in a BWR. The cylindrical-shaped control rods fit inside of the guide tubes within the fuel assembly matrix. The BWR blades (cruciforms) fit in the gaps between four fuel assemblies. PWR Control Rods Generally, the number, design, and arrangement of control rods in a commercial PWR are unique to the reactor's manufacturer. One of the three companies listed below designed and manufactured most of the commercial nuclear power plants in operation in the U.S.: Westinghouse Combustion Engineering (CE) Babcock & Wilcox (B&W) Westinghouse PWR In a typical four-loop Westinghouse plant, the core contains 193 fuel assemblies, each assembly containing a 17 x 17 fuel array. The core also 4 Rev 1 contains 53 full-length control rods referred to as rod control cluster assemblies (RCCAs). Each RCCA in a 17 x 17 fuel assembly contains 24 individual absorber rods, or rodlets (fingers). The figure below shows a top view and side view of a typical RCCA. Figure: Typical Westinghouse Rod Control Cluster Assembly Two- and three-loop Westinghouse plants typically contain 33 and 45 RCCAs respectively. The RCCA individual absorber rods in a Westinghouse plant are composed of a silver-indium-cadmium alloy (AgIn-Cd) rod clad in stainless steel. Note that in the recent past, some Westinghouse-designed plants used hafnium control rods clad in stainless steel. Problems with control rod swelling at these plants led to discontinued use of hafnium control rods. Combustion Engineering PWR The core of a typical CE System 80 plant has 89 control rods called control element assemblies (CEAs). The CEAs are available in three basic arrangements: 48 twelve-finger full-length rods 28 four-finger full-length rods 13 four-finger partial-length rods The full-length rodlets are comprised of 150 inches of boron carbide (B4C) pellets inside Inconel tubes. The partial length rodlets are comprised of a combination of solid Inconel, a floodable Inconel tube, and B4C pellets. Some CE designs include silver-indium-cadmium alloy (Ag-In-Cd) tips on the end sections of certain control absorber rodlets. For these rodlets, the Rev 1 5 bottom 12 inches is comprised of the Ag-In-Cd alloy. The following figure shows a side view of a CE control element assembly. Figure: Typical CE Control Element Assembly Babcock & Wilcox PWR A typical B&W plant has 60 control rods, referred to as control rod assemblies (CRAs), 8 axial power shaping rod assemblies (APSRAs), and 40 burnable poison rod assemblies (BPRAs). Each type of assembly contains 16 rodlets. The CRAs utilize a silver-indium-cadmium (Ag-In-Cd) alloy as the neutron absorber, whereas the APSRAs use Inconel as the neutron absorber. Both types of rods are clad with stainless steel. The following figure shows a top view and a side view of a typical CRA. 6 Rev 1 Figure: Typical B&W Control Rod Assembly Advantages of Using Boron Carbide in Control Rods Boron carbide (B4C) is a common boron compound with several desirable properties for use in nuclear reactor control rods. In particular, it is stable in the environment presented by the core of a nuclear reactor (for example, high temperatures) and it has the ability to absorb neutrons without forming long-lived radionuclides. Natural boron is composed of approximately 20 percent boron-10 and approximately 80 percent boron-11. Boron-10 readily absorbs thermal neutrons and is therefore the isotope of interest where reactor control is concerned. In many isotopes like boron-10, the cross-section for neutron absorption decreases almost linearly with the increase in neutron kinetic energy. Because of this inverse relationship between the kinetic energy of the neutron and the microscopic absorption cross-section of the isotope, we refer to isotopes like boron-10 as 1/v absorbers. During manufacturing, boron-carbide powder is compacted into a stainless steel tube to form a control rod. This leaves room for the accumulation of helium, which results from the boron capture reaction shown in the equation below. 10 1 11 ∗ 7 4 𝐵 + 𝑛 → ( 𝐵) → 𝐿𝑖 + 𝐻𝑒 5 0 5 3 2 Rev 1 7 Boron is used in control rods because of its high thermal neutron crosssection (σa = 3,837 barns at 0.025 eV). Boron also exhibits a large crosssection for absorption of neutrons in the lower epithermal-energy region. Epithermal means "above thermal" and refers to that neutron energy region involving neutrons that are slowing down (i.e., becoming thermalized) in a reactor. The boron carbide control rods can absorb almost 100 percent of the neutrons in a reactor whose energies range from thermal (approximately 0.05 eV at 550°F) up to about 10 eV in the epithermal spectrum. As shown in figure below, the neutron absorption probability for a boron carbide control rod drops almost linearly as the kinetic energy of the neutron increases. As the velocity of an incident neutron increases, the crosssection for the boron absorption reaction shown below (n,) decreases approximately linearly. This characteristic of boron carbide provides for effective neutron absorption over a broad range of neutron energies. Because the control rods in a thermal nuclear reactor encounter a greater concentration of thermal neutrons (greater than fast or epithermal neutrons), these control rods are frequently considered thermal neutron absorbers. Figure: Thermal and Epithermal Neutron Absorption in B4C Control Rods Advantages of Using Hf and Ag-In-Cd in Control Rods The hafnium (Hf) or silver-indium-cadmium alloy (Ag-In-Cd) control rods used by Westinghouse and B&W PWRs have large absorption crosssections for thermal neutrons (Cd and Hf) and/or epithermal neutrons (Ag, In, Hf). Silver-indium-cadmium rods are excellent neutron absorbers over a large energy range. The silver-indium-cadmium rods absorb essentially all neutrons from thermal energy to approximately 50 eV, as shown in the figure below. 8 Rev 1 Figure: Thermal and Epithermal Neutron Absorption in Ag-In-Cd Control Rods Properties of PWR Control Rod Materials The following table shows the nuclide cross-sections for neutron absorbers in both boron-carbide and silver-indium-cadmium control rods used in PWRs. Isotope Abundance Microscopic Cross-Section for Thermal Neutron Absorption (σa) Microscopic Cross-Section for Resonance Neutron Absorption (σa) Neutron Energy B-10 19.9 % 3,837 barns 1,722 barns Epithermal average Ag-107 51.8% 45 barns 630 barns 16.6 eV Ag-109 48.2% 92 barns 12,500 barns 5.1 eV In-113 4.3% 12 barns 310 barns Epithermal average In-115 95.7% 203 barns 30,000 barns 1.46 eV Cd-114 12.2% 20,000 barns 7,200 barns 0.18 eV Rev 1 9 The previous table shows that the silver-indium-cadmium combination provides large microscopic absorption cross-sections for both thermal neutrons and resonance neutrons. Hafnium Some control rods also use hafnium as part of the control rod blade. The advantage of using hafnium is that when it absorbs a neutron, another stable isotope of hafnium is formed that still has a high cross-section for absorption of thermal neutrons. Hafnium has five stable isotopes that are capable of absorbing neutrons in a successive fashion, as shown in the reaction below. 176 1 177 1 178 1 179 1 180 𝐻𝑓 + 𝑛 → 𝐻𝑓 + 𝑛 → 𝐻𝑓 + 𝑛 → 𝐻𝑓 + 𝑛 → 𝐻𝑓 0 0 0 0 72 72 72 72 72 Characteristics of Natural Hafnium The "nonburnable" characteristic of hafnium leads to longer control-rod life. The following table shows the characteristics of natural hafnium. Isotope Natural Abundance Microscopic Cross-Section for Neutron Absorption (σa) Hf-176 5.2% 26 barns Hf-177 18.6% 373 barns Hf-178 27.3% 84 barns Hf-179 13.6% 43 barns Hf-180 35.1% 13 barns Resonance-Neutron Absorbers Another factor in control-rod material selection is that materials that absorb epithermal (resonance) neutrons are often preferred to those that only have high thermal-neutron absorption cross-sections. Resonance-neutron absorbers absorb neutrons in the epithermal-energy range. The path lengths traveled by epithermal neutrons in a reactor are greater than those traveled by thermal neutrons, therefore, a resonance absorber will absorb neutrons that originated farther (on average) from the control rod, as compared to a pure thermal absorber. This has the effect of making the zone of influence around a resonance absorber larger than that around a thermal absorber, which makes it more useful in a control rod. 10 Rev 1 Effect of Control Rods on the Neutron Life Cycle As control rods are positioned (withdrawn and inserted) within the core, the amount of reactivity in the core is changed. This change in reactivity is a result of the effects of the control rods' neutron absorbers on the effective multiplication factor (keff). Effects on Six-factor Formula Recall that the six-factor formula yields the effective multiplication factor: 𝑘𝑒𝑓𝑓 = 𝜀𝐿𝑓 𝜌𝐿𝑡ℎ 𝑓𝜂 Withdrawing a control rod assembly removes the rod’s strong neutron absorbing capability from the active fuel region of the core. Relating the effects of control rod motion to the six-factor formula explains how this results in positive reactivity addition to the core. The terms in the six-factor formula most affected by control rod motion are the non-leakage probabilities (Lf and Lth), the resonance escape probability (ρ), and the thermal utilization factor (f). Effects on Non-leakage Probabilities Control-rod withdrawal effectively increases the size of the core for neutron production. As effective core size increases, the average neutron must travel farther to leak out of the core; therefore, neutron leakage decreases. This results in an increase in both of the non-leakage probabilities (Lf and Lth), which increases keff. Effects on Resonance Escape Probability The control rods contain absorber material that has a high absorption crosssection for neutrons above the thermal energy level, resulting in the absorption of epithermal neutrons. This results in a decrease in the resonance escape probability and a decrease in keff, when the rods are present in the core. Withdrawing the rods from the core causes absorption of fewer resonance-energy neutrons, which results in an increase in the resonance escape probability, and an increase in keff. Effects on Thermal Utilization Factor The contribution to the overall change in reactivity from the changes in the fast and thermal non-leakage terms and the resonance escape probability of on the six-factor formula, due to control rod withdrawal, is small in comparison to the change in the thermal utilization factor. The equation for the thermal utilization factor has a term in it that accounts for absorption of neutrons in "other" core materials, including control rods. This equation as written below shows the control-rod contribution to the thermal utilization factor: Rev 1 11 ∑ 𝑓𝑢𝑒𝑙 𝑎 ↓↑ 𝑓 = 𝑓𝑢𝑒𝑙 𝑚𝑜𝑑𝑠 𝑐𝑜𝑛𝑡𝑟𝑜𝑙 𝑟𝑜𝑑𝑠 𝑜𝑡ℎ𝑒𝑟 ∑ +∑ +∑ ↑↓ + ∑ 𝑎 𝑎 𝑎 𝑎 Upon insertion of a control rod into the core (refer to the blue arrows in the equation above), the atom density of the neutron absorber in the fuel region increases. This increases the denominator and decreases the overall fraction; this means that the fuel becomes less competitive in absorbing thermal neutrons (i.e., f and keff both decrease). Since fewer neutrons are available to cause fission, we are adding negative reactivity to the core. This negative reactivity causes reactor power to decrease. Upon withdrawal of a control rod (refer to the red arrows in the equation above), the atom density of the neutron absorber in the fuel region decreases. This decreases the denominator and increases the overall fraction; this means that the fuel becomes more competitive in absorbing thermal neutrons (i.e., f and keff both increase). Since the fuel is absorbing more neutrons, positive reactivity is added into the core. This positive reactivity addition will cause reactor power to increase. Increasing the value of the thermal utilization factor means that a greater number of neutrons are available for absorption by the fuel, which causes an increase in keff. Since the fuel is absorbing more neutrons, and keff increases, the core experiences an increase in positive reactivity. This positive reactivity addition will result in a reactor power increase as control rods are withdrawn. As reactor power primarily follows steam demand, the effects of rod motion on reactor power are only transient in a critical reactor. Without a change in steam demand, reactor power will return to its original value, keff will return to unity, and core reactivity will return to zero, due to the inherent reactivity feedback mechanisms from the fuel and moderator temperature coefficients. If the rods use silver and indium, rod movement also changes the resonance escape factor, by adding/removing resonance materials from the core. A rod insertion causes the resonance escape factor and keff to decrease, while a rod withdrawal causes both to increase. Reactor Trip The ability to insert negative reactivity into the core using control rods is very important to the safe operation of a nuclear reactor. During reactor operation, occasions may arise where it is necessary to shut down the reactor rapidly. Control rods provide a means of inserting a very large amount of negative reactivity very quickly to attain rapid shutdown. A reactor trip (or scram) is the rapid insertion of all control rods to their fully inserted position. This action inserts a large amount of negative reactivity into the core in a very short time, driving the reactor subcritical. 12 Rev 1 Discussion Topic Describe the change in the boron-10 microscopic neutron absorption cross-section as the plant progresses from cold shutdown conditions to hot full-power operation. Answer Since boron-10 is a 1/v absorber, the microscopic neutron absorption cross-section continuously decreases as the plant's temperature is increased. Discussion Topic State two disadvantages of boron control rods, as compared to silverindium-cadmium control rods. Answer Boron control rods are not as good at absorbing epithermal neutron absorbers compared to silver-indium-cadmium rods. When boron absorbs a neutron, the reaction generates helium gas. This gas has the negative effect of increasing the internal pressure of the control rod as it absorbs neutrons. Discussion Topic What is the advantage of using hafnium control rods? Answer When hafnium absorbs a neutron, the resulting isotope also has a good microscopic absorption cross-section for thermal neutrons, resulting in longer control rod life (unlike other absorber materials whose isotopes do not exhibit strong microscopic absorption cross-sections). Discussion Topic State an advantage of using a resonance absorber material for the control rod construction versus a purely thermal absorber material. Answer Since neutrons exist at all energy levels within the core, having a control rod capable of absorbing neutrons of varying energies ensures that the Rev 1 13 operator will be able to control the core's reactivity at any time in life. Thermal-neutron energy level increases over core life; by having rods that can absorb neutrons at higher energies, these rods will still be effective even at the end of life. Knowledge Check – NRC Bank A nuclear reactor is exactly critical below the point of adding heat (POAH) during a reactor startup at the end of core life. Control rods are withdrawn for 20 seconds to establish a 0.5 disintegrations per minute startup rate. Reactor power will increase... A. continuously until control rods are reinserted. B. and stabilize at a value slightly below the POAH. C. temporarily, then stabilize at the original value. D. and stabilize at a value slightly above the POAH. Knowledge Check – NRC Bank A nuclear reactor is critical at 50 percent power. Control rods are inserted a short distance. Assuming that the main turbine generator load remains constant, actual reactor power will decrease and then... A. stabilize in the source range. B. stabilize at a lower value in the power range. C. increase and stabilize above the original value. D. increase and stabilize at the original value. ELO 1.2 Control Rod Worth Definition Introduction The change in core reactivity from the movement of the control rods is a variable, but the value is predictable if the reactor operator understands the location of the control rods in relation to the neutron flux distribution in the core. This section will discuss how the control rod worth varies by core location and variations in the neutron flux profiles. Control Rod Effectiveness The effectiveness or reactivity worth of a control rod depends largely upon the value of the neutron flux at the location of the rod, compared to the average neutron flux. The control rod has a maximum effect or worth, if it is located where the flux is highest. 14 Rev 1 If a reactor has only one control rod, maximum worth will result upon insertion of the rod in the center of the reactor core. The following figure shows the effect of such a rod on the flux distribution. Figure: Effect of Control Rod on Radial Flux Distribution If we add additional rods to this simple reactor, the most effective location to place them would be in a location where the flux is highest, such as the peaks at point A around the control rod. Numerous control rods are required for a reactor that has a large amount of excess reactivity. The exact amount of reactivity that each control rod inserts depends upon the reactor design. Control Rod Worth The effectiveness of a specific control rod in absorbing neutrons is termed control rod worth (CRW). As a control rod is moved into or out of a reactor core, the core characteristics change (primarily, in the region near the tip of the control rod). Since only a small region of the core near the tip of the rod changes due to rod motion, the amount of reactivity inserted into the core depends on conditions in this region. Effect of Neutron Flux on Control Rod Worth If the neutron flux near the tip of a particular rod is large, a higher percentage of neutrons have a probability of absorption by that control rod. The reactivity change due to the motion of this particular control rod will be greatest when the tip of the rod is moving through the region of the core with the most neutron flux. Effect of Control Rod Location on Control Rod Worth Another factor determining CRW is the relative importance of the neutrons near the tip of the control rod. Neutrons produced near the edge of the core are more likely to leak out of core and, therefore, are less likely to cause fission. Additionally, neutrons thermalized in a region of the core with a high poison concentration have a higher probability of capture by the poison and, therefore, are less likely to cause fission. Rev 1 15 Neutrons near the edge of the core, in regions of high poison concentration, or in areas with low fuel concentration, are of lesser importance to a reactor's chain reaction because they are less likely to cause fission in the first place. The neutrons most likely to cause fission are born near the center of the reactor's core and in regions of low poison concentration and high fuel concentration. Reactivity changes are largest, therefore, when the tip of a control rod moves through regions where the neutrons produced are relatively important to the nuclear chain reaction. In most cases, the neutron flux tends to be greater in the same areas of the core where the importance of the neutrons is greater. In general, control rods located near the center of the core tend to produce a greater reactivity effect, during motion, than those located on the periphery of the core. For a particular control rod, the amount of reactivity change produced by motion of the rod tends to be greater, when the tip of the rod is moving near the center of the core. Knowledge Check Control rods near the center of a nuclear reactor’s core generally have greater control rod worth than control rods on the periphery of the core because: 16 A. A larger magnitude of neutron flux is found near the center of the core and the neutrons produced in the center of the core are more likely to result in fission. B. The control rods located in the center of the core tend to be longer than the control rods located near the outer edges of the core and therefore have more area for neutron absorption. C. The control rods located near the center of the core tend to move faster than control rods located near the outer edges of the core and therefore can affect neutron flux levels more quickly. D. Control rod motion near the center of the core results in greater moderator displacement as compared to control rod motion on the periphery of the core, making fewer thermal neutrons available for fission. Rev 1 ELO 1.3 Differential and Integral Control Rod Worth Differential and Integral Control Rod Worth Introduction This section introduces two terms pertaining to control rod worth. Differential rod worth (DRW) is the instantaneous rate of reactivity addition and integral rod worth (IRW) is total reactivity addition for a given rod movement. To make a controlled power change or compensate for changing fission-product-poison concentrations, the operator not only needs to know the total amount of reactivity needed, but must also determine the rate at which this reactivity is to be added. It is important to understand how the present plant conditions could raise or lower the value of CRW, because the control rods do not always have the same worth each time they move. Integral and Differential Control Rod Worth Personnel determine control rod worth experimentally, and typically perform this determination periodically, during low-power physics testing. For example, personnel withdraw a control rod in small increments, such as 0.5 inch, and determine the change in reactivity after each increment of withdrawal. Plotting the resulting reactivity added versus rod position yields a graph similar to the one shown in the figure below, which depicts the IRW over the full range of rod withdrawal. The IRW at a given amount of withdrawal (i.e., the area under the curve, from the bottom of the core up to withdrawal position) is the total reactivity worth of the rod at that point. The total reactivity added, when moving a rod from an intermediate position (such as X1, in the figure below) to another position (e.g., X2), is equivalent to the area under the curve between those positions. Figure: Integral Control Rod Worth Rev 1 17 The instantaneous slope of the above curve (i.e., ∆ρ/∆X) is the amount of reactivity inserted per unit of withdrawal at a given location. This slope is greatest when the control rod is at the core midplane, since that is the area of greatest neutron flux; hence, the amount of change in neutron absorption is greatest in this area. The slope of the IRW curve at any given point is the rate of change of rod worth (i.e., the DRW) for that rod position. The figure below shows a plot of the slope of the IRW curve, termed the DRW curve. Figure: Differential Control Rod Worth In the areas near the top and bottom of the core (where there are fewer neutrons, due to leakage), rod movement adds little reactivity; hence, the rate of change in rod worth (i.e., the DRW) is small in these areas. As the rod approaches the center of the core (where the neutron flux is highest), it has a greater effect on reactivity, and the change in rod worth per inch of withdrawal is higher. At the core midplane, the DRW is greatest. Differential Rod Worth Differential control rod worth is the reactivity change per unit movement of a control rod (i.e., the change in reactivity resulting from a unit change of control rod position). Since control rods move vertically, many refer to control rod position as rod height. For a commercial nuclear reactor, the number of inches moved or the number of steps taken by the control rod’s lifting mechanism usually provides a measure of control rod position. The equation below defines differential rod worth: 𝐷𝑅𝑊 = ∆𝜌 ∆𝐻 Where: DRW = differential control rod worth Δρ = reactivity change ΔH = change in control rod height Typical units of DRW include ρ, Δk/k, or pcm per inch, step, or % withdrawn (e.g., ρ/step, Δk/k/inch, pcm/%). 18 Rev 1 The DRW depends on the relative flux near the control rod's tip, the relative importance of the neutrons near the tip, and the control rod itself. 𝜙𝑡𝑖𝑝 𝐷𝑅𝑊 = 𝐶 ( )𝜓 𝜙𝑎𝑣𝑔 Where: DRW = differential control rod worth C = constant based on control rod size, shape, and neutron-absorbing material ϕtip = neutron flux near control rod tip ϕavg = average neutron flux in core ψ = importance factor In most reactors, importance factor is directly proportional to local relative flux: 𝜓∝ 𝜙𝑡𝑖𝑝 𝜙𝑎𝑣𝑔 Therefore, DRW is proportional to the square of the local relative flux, as shown in the following equations: 𝜙𝑡𝑖𝑝 𝜙𝑡𝑖𝑝 𝐷𝑅𝑊 = 𝐶 ( )( ) 𝜙𝑎𝑣𝑔 𝜙𝑎𝑣𝑔 2 𝜙𝑡𝑖𝑝 𝐷𝑅𝑊 ∝ ( ) 𝜙𝑎𝑣𝑔 Discussion Topic With the plant at the beginning of a new cycle (BOL) and at 50 percent power, describe how a hypothetical control rod's worth varies as it progresses from full out to full in. Answer With the plant at 50 percent power at BOL, the axial flux shape should be shifted towards the bottom half of the core, due to inserted rods. As the hypothetical control rod begins to insert, it moves through a low local flux region, which results in a low CRW. As the rod continues to insert, the local neutron flux increases, until it reaches a maximum below core midplane; hence, the CRW would increase, until reaching this maximum neutron flux. Continuing to insert the control rod will result in a continually decreasing CRW, until the rod reaches the bottom of the core. Practice: The average neutron flux in a reactor is 1.2 x 1012 n/cm2-sec. By what factor does a control rod’s differential worth change as it moves from a Rev 1 19 region with a flux of 2.2 x 1012 n/cm2-sec to a region with a flux of 1.5 x 1012 n/cm2-sec? Knowledge Check NRC Example Question A control rod is positioned in a nuclear reactor with the following neutron flux parameters: core average thermal neutron flux = 1 x 1012 neutrons/cm2-sec. Control rod tip neutron flux = 5 x 1012 neutrons/cm2-sec. If the control rod is slightly withdrawn such that the tip of the control rod is located in a neutron flux of 1013 neutrons/cm2-sec, then the differential control rod worth will increase by a factor of _______. (Assume the average flux is constant.) A. 0.5 B. 1.4 C. 2.0 D. 4.0 ANSWER: D Since the neutron flux at the rod tip went up by a factor of 2, the total worth increased by 22 or by a factor of 4. A. 0.5 B. 1.4 C. 2.0 D. 4.0 ELO 1.4 Differential Control Rod Worth Characteristics Differential Control Rod Worth Introduction Differential rod worth varies greatly from the bottom to the top of the core. At some core heights, the rods have almost no effect on the neutron population while at other heights they have a large effect. To control the reactor precisely, the reactor operator must be able to determine the effect on reactivity that each movement of control rods will produce. This section will relate the control rod worth to its location in the core. Differential Control Rod Worth Definition The DRW is the amount of reactivity a control rod or group of control rods adds per incremental movement. The CRW is directly related to the neutron flux at the tip of the control rod compared to the average neutron flux. Depending upon the control rod's location within the core, the local flux at the control rod tip can be much higher or much lower than the average flux, which results in a large variance in the DRW. 20 Rev 1 Differential Control Rod Worth Example As a control rod moves, the differential worth of the rod changes. The neutron flux in a bare homogeneous core is greatest near the core midplane. The figure below shows this axial flux variation. Figure: Axial Flux Variation in a Bare Homogenous Core Based upon the above figure, DRW will be the greatest near the core midplane and lowest near the top and bottom of the core, due to the variation in the neutron flux. Any change that affects the axial flux distribution would also affect the DRW. The movement of the control rods changes the axial flux shape and, therefore, the shape of the DRW curve. Neutron flux is depressed in the region of the core where control rods are present and is greater in regions where there are no control rods (i.e., where control rods have been withdrawn). Axial neutron flux distribution shifts as control rods move into or out of the core. The figure below shows the axial neutron flux shift from core midplane to near the core bottom, as personnel insert a control rod bank from the top to the middle of the core. Rev 1 21 Figure: Shift in Core Axial Neutron Flux due to Control Rod Insertion When the control rods are near the bottom of the core (i.e. fully inserted), the neutron flux peak will shift back to the core midplane. Since the fully inserted rods are a uniformly distributed poison (in the vertical dimension), the axial flux distribution will return to its original shape. Differential Rod Worth for Banked Rods A rod bank is a group of control rods that move together. The figure below shows a graph of DRW versus rod height, for a typical reactor with banked control rods. Figure: Differential Rod Worth for Banked Control Rods As can be seen in the above figure, the DRW for a group of rods is similar to that for an individual rod; i.e., group DRW is greatest near the core midplane and least near the top and bottom of the core. 22 Rev 1 Sample Question: (QID: P856) During normal full power operation, the differential control rod worth is less negative at the top and bottom of the core compared to the center regions due to the effects of: A. reactor coolant boron concentration B. neutron flux distribution C. xenon concentration D. fuel temperature distribution Due to increased neutron flux leakage at the top and bottom of the core the local flux at the tip of the control rod is less than it is towards the center of the core. The correct answer is B. Sample Question: As moderator temperature increases, the differential rod worth becomes more negative because: A. decreased moderator density causes more neutron leakage out of the core B. the moderator temperature coefficient decreases, causing decreased neutron competition C. fuel temperature increases, decreasing neutron absorption in fuel D. decreased moderator density increases neutron migration length. An increased moderator temperature increases the space between moderator molecules becoming less dense. The neutrons are able to travel farther without interaction due to this density change and are more likely to reach a control rod increasing the control rod effect on the core. The correct answer is D. Rev 1 23 Discussion Topic With the plant at the beginning of a new cycle (BOL) and at 50 percent power, describe how a control rod's worth varies as a bank of eight rods are inserted from full out to full in. Answer With the plant at power at BOL, the axial flux shape should be shifted towards the bottom half of the core. Therefore, as the control rods begin to insert they are moving through a low local flux region resulting in a low control rod worth. As the rods continue to insert, the local neutron flux increases until it reaches a maximum somewhere below core midplane. Therefore, the control rods' worth would continue to increase until reaching this maximum neutron flux height in the core. Continuing to insert the control rods further will result in their worth decreasing until it is minimal again at the bottom of the core. Since all the rods in a bank are moved at the same time, you can discuss bank differential rod worth the same way you can discuss an individual control rod's worth. Knowledge Check – NRC Bank QID: P655 Which one of the following parameters typically has the greatest influence on the shape of a differential rod worth curve? A. Core radial neutron flux distribution B. Core axial neutron flux distribution C. Core xenon distribution D. Burnable poison distribution ELO 1.5 Integral Control Rod Worth Characteristics Integral Control Rod Worth Introduction As the control rods move, the core experiences increased reactivity with each increment of rod motion; the DRW provides a numerical measure of this incremental addition. The total reactivity effect of moving the rods from one position to another is termed the IRW. A knowledge of the total amount of reactivity added by a given rod motion is essential for calculating core reactivity balances, estimating critical rod positions, and predicting the effect of a proposed rod position change. Integral Control Rod Worth Definition The reactivity inserted by moving a control rod from an initial position (e.g., fully inserted) to another rod height is the IRW at that height. The 24 Rev 1 IRW at a given rod position is the integration (or summation) of all the DRWs up to that point of withdrawal; mathematically, this is equivalent to the area under the differential rod worth DRW curve up to a given withdrawal position. The same concepts apply to any change in control rod height (i.e., between any initial and final positions). Integral Control Rod Worth Example A reactor operator may select the reference position for control rods for convenience, and the reference position may be the fully inserted or fully withdrawn position. In most commercial nuclear reactors, the control rods are fully withdrawn at 100 percent power; hence, many operators select the top of the core as the reference position for control rod movement. Withdrawing control rods adds positive reactivity to the reactor core. In this case, the IRW is zero at zero steps (i.e., rods fully inserted) and increases with withdrawal of the control rods from the core. Conversely, inserting control rods from the fully withdrawn position adds negative reactivity to the core. In this case, the IRW is zero when the rods are fully withdrawn and becomes more negative with insertion of the control rods into the core. The figure below is a graph of the IRW curve and its corresponding DRW curves for a typical three-bank design. The figure below displays the two standard methods of denoting IRW; either as positive reactivity added to core, or as negative reactivity removed from core. The units for measuring rod bank height may be percent, inches, or steps withdrawn. The left graph (A) has the reference for rod worth at the bottom of the core, while the right graph (B) has the reference at the top of the core. In either case, the equation below yields the reactivity change resulting from any rod motion: ∆𝜌 = 𝐼𝑅𝑊𝑓𝑖𝑛𝑎𝑙 − 𝐼𝑅𝑊𝑖𝑛𝑖𝑡𝑖𝑎𝑙 Figure: Integral Rod Worth Curves Referenced to Bottom and Top of Core The figure below shows a typical differential and integral rod worth curves for a Westinghouse commercial nuclear reactor for Cycle 1 fuel loading at the beginning of core life (BOL) and hot zero power (HZP) conditions. Rev 1 25 Some manufacturers present control rod curves for hot full power (HFP), so be extra careful when you are using the curve book to ensure or that you are using the correct curve for the given plant conditions. The acronym for cold zero power (CZP), describes conditions where the coolant temperature is below 200°F. Figure: IRW and DRW Curves for Westinghouse Plant at HZP Example: The total amount of reactivity added by changing control rod position from a reference height to any other rod height is called: A. differential rod worth B. shutdown reactivity C. integral rod worth D. reference reactivity The integral rod worth is zero at zero steps and will increase as rods are withdrawn from the core. Many commercial reactors operate with all of the control rods withdrawn completely; so many operators select the top of the core as the reference. As the control rods enter the core from the reference position, they add negative reactivity to the core. The integral rod worth is 26 Rev 1 zero when rods are fully withdrawn; inserting the rods causes rod worth to become more negative. The integral rod worth is the total reactivity added (positive or negative) from one reference point in core to another point within the core. The correct answer is C. Knowledge Check Which one of the following expresses the relationship between differential rod worth (DRW) and integral rod worth (IRW)? A. IRW is the slope of the DRW curve. B. IRW is the inverse of the DRW curve. C. IRW is the sum of the DRWs between the initial and final control rod positions. D. IRW is the sum of the DRWs of all control rods at a specific control rod position. ELO 1.6 Control Rod Position Effects Introduction We have discussed control rod worth only in terms of magnitude and polarity. Using developed and supplied rod worth curves, we will calculate the reactivity addition for various rod movements. This is an important concept, as the reactor operator must be able to perform calculations of reactivity additions from rod motion before he or she begins to move rods. The knowledge of the increase in reactivity following the rod motion allows the reactor operator to control the evolution by observing that the plant responded as he or she had predicted. This is a required "Operator Fundamentals" ability. Integral and Differential Control Rod Worth Examples The following exercises will reinforce the concepts of integral and differential rod worth. Example 1: Using the integral rod worth curve provided in the figure below, find the reactivity inserted by moving the rod from 12 inches withdrawn out to 18 inches withdrawn. Rev 1 27 Figure: Rod Worth Curves for Example Problems Solution: The integral rod worth at 12 inches is 40 pcm and the integral rod worth at 18 inches is 80 pcm. ∆𝜌 = 𝜌𝑓𝑖𝑛𝑎𝑙 − 𝜌𝑖𝑛𝑖𝑡𝑖𝑎𝑙 ∆𝜌 = 𝜌18 − 𝜌12 ∆𝜌 = 80 𝑝𝑐𝑚 − 40 𝑝𝑐𝑚 ∆𝜌 = 40 𝑝𝑐𝑚 Example 2: Using the above provided in differential rod worth curve, calculate the reactivity inserted by moving the rod from 10 inches withdrawn to 6 inches withdrawn. Solution: The solution is the area under the curve for the given interval. The answers obtained in the following approximation may vary slightly depending upon the degree of approximation. Method 1. Treating the range from 10 inches to 6 inches as a trapezoid, that is, taking the end values of pcm/inch and multiplying their average by the 4 inches moved, yields the following. (This is negative because the rod was inserted). 𝑝𝑐𝑚 𝑝𝑐𝑚 8 +3 𝑖𝑛𝑐ℎ 𝑖𝑛𝑐ℎ ( ) (4 𝑖𝑛𝑐ℎ𝑒𝑠) = −22 𝑝𝑐𝑚 2 Method 2. Using the central value of rod position at 8 inches yields an average rod worth equal to 5.5 pcm/inch. Multiplying by the 4 inches of rod travel yields the answer: 𝑝𝑐𝑚 (5.5 ) (4 𝑖𝑛𝑐ℎ𝑒𝑠) = −22 𝑝𝑐𝑚 𝑖𝑛𝑐ℎ 28 Rev 1 Method 3. Breaking the rod travel total into two parts (10 inches to 8 inches and 8 inches to 6 inches) yields: 𝑝𝑐𝑚 𝑝𝑐𝑚 8 + 5.5 𝑖𝑛𝑐ℎ 𝑖𝑛𝑐ℎ ( ) (−2 𝑖𝑛𝑐ℎ𝑒𝑠) = −13.5 𝑝𝑐𝑚 2 𝑝𝑐𝑚 𝑝𝑐𝑚 5.5 +3 𝑖𝑛𝑐ℎ 𝑖𝑛𝑐ℎ ( ) (−2 𝑖𝑛𝑐ℎ𝑒𝑠) = −8.5 𝑝𝑐𝑚 2 (−13.5 𝑝𝑐𝑚) + (−8.5 𝑝𝑐𝑚) = −22 𝑝𝑐𝑚 In this example, the various approximations used did not cause any difference because the problem deals with a section of the curve with an approximately constant slope. To obtain the value over the interval between 8 inches and 20 inches, however, would require the use of several subintervals (as in the last approximation) to obtain an accurate answer. Example 3: For the differential rod worth data given below, construct differential and integral rod worth curves. Interval (inches) Reactivity Inserted (pcm) 1. 0 to 2 10 2. 2 to 4 20 3. 4 to 6 40 4. 6 to 8 60 5. 8 to 10 60 6. 10 to 12 40 7. 12 to 14 20 8. 14 to 16 10 Solution for differential rod worth: For each interval, the number of pcm/inch must be determined. For example, in the first interval (0 inches to 2 inches), 10 pcm is added. Therefore, the differential rod worth equals an average 5 pcm/inch. We will plot this value of differential rod worth at the center of each interval. The center of the interval 0 inches to 2 inches is 1 inch. The table below lists the values of pcm/inch for each interval. Rev 1 29 DIFFERENTIAL ROD WORTH Interval Center pcm/inch 1. 1 5 2. 3 10 3. 5 20 4. 7 30 5. 9 30 6. 11 20 7. 13 10 8. 15 5 Solution for integral rod worth: To plot the integral rod worth, merely develop a cumulative total of the reactivity added after each interval, as listed in the table below. INTEGRAL ROD WORTH Interval Endpoint Summed Reactivity (pcm) 2 10 4 30 6 70 8 130 10 190 12 230 14 250 16 260 Using the values in the two tables developed above, we plot the values of pcm/inch for each interval in the differential rod worth figure shown below left, and the cumulative total of the reactivity added after each interval in the integral rod worth figure shown below right. 30 Rev 1 Figure: Rod Worth Curves from Example Given an integral rod worth curve, you can generate a differential rod worth curve from the integral rod worth data. Select a convenient interval of rod withdrawal, such as 1 inch or 2 inches. Then, determine from the curve the amount of reactivity added for each equal interval of rod withdrawal. A plot of this reactivity addition versus rod withdrawal represents differential rod worth. Examples 1. Consider a control rod in a nuclear reactor with the following neutron flux parameters: Core average thermal neutron flux = 1012 neutrons/cm2-sec Control rod tip neutron flux = 5 x 1012 neutrons/cm2-sec If the control rod is slightly withdrawn such that the tip of the control rod is located in a neutron flux of 1013 neutrons/cm2-sec, then the differential control rod worth will increase by a factor of _______. (Assume the average flux is constant.) A. 0.5 B. 1.4 C. 2.0 D. 4.0 The DRW is proportional to the square of the local relative flux. The reactivity worth at the tip of a control rod is proportional to the square of the surrounding neutron flux. The increase in neutron flux at tip from 5x1012 up to 1x1013, which is an increase by a factor of two, produces a DRW increase by a factor of four. The correct answer is D. 2. Which one of the following parameters typically has the greatest effect on the shape of a differential rod worth curve? A. Core radial neutron flux distribution B. Core axial neutron flux distribution C. Core xenon distribution Rev 1 31 D. Burnable poison distribution Differential rod worth is the change in reactivity resulting from a unit of change of rod position. Because the differential rod worth is the change in reactivity resulting from a unit change of rod position, how the axial flux at one rod height differs from another rod height will greatly affect it. The control rods all move in an axial position so that every movement of rods has an effect on axial flux distribution. The correct answer is B. Knowledge Check – NRC Bank During normal full power operation, the differential control rod worth is less negative at the top and bottom of the core compared to the center regions due to the effects of... A. reactor coolant boron concentration. B. neutron flux distribution. C. xenon concentration. D. fuel temperature distribution. Knowledge Check – NRC Bank Integral control rod worth can be described as the change in __________ for a __________ change in rod position. A. reactor power; total B. reactivity; unit C. reactor power; unit D. reactivity; total Knowledge Check Which one of the following expresses the relationship between differential rod worth (DRW) and integral rod worth (IRW)? 32 A. DRW is the area under the IRW curve at a given rod position. B. DRW is the slope of the IRW curve at a given rod position. C. DRW is the IRW at a given rod position. D. DRW is the square root of the IRW at a given rod position. Rev 1 ELO 1.7 Core Parameters Impact on Control Rod Worth Effects of Core Conditions on Control Rod Worth Introduction We have learned that control rod worth is not constant depending on certain core conditions. We have examined the relationship between the control rods axial location and its worth. In this section, we will learn about other core parameters that change the worth of the control rods independent of their axial location. The effects of these conditions on control rod worth are not always intuitive and therefore require a good depth of knowledge to understand. Effects of Core Conditions on Control Rod Worth Fact Details Various conditions in a nuclear reactor core will affect the reactivity worth of the control rods. The following characteristics are among those that will affect control rod worth: Moderator temperature Fission product poisons Soluble boron concentration Reactor power Presence of other control rods Absorber material used in the control rods Moderator Temperature Effects As the moderator/coolant temperature increases, it becomes less dense. At this lower density, neutrons are able to travel a greater distance before interacting with water molecules. Since neutrons travel a greater distance, they have a higher probability of reaching a particular control rod as shown in the figure below. Figure: Changes in Control Rod Worth due to Changes in Temperature As the moderator/coolant temperature increases, the control rod worth increases due to the control rod's increased sphere of influence. The decrease in moderator density with temperature is not linear and therefore has a larger decrease in density at higher temperatures resulting in a larger change in control rod worth with temperature. The figure below shows a rod worth curve for a specific plant showing changes in reactivity worth of a particular control rod bank over core life at Rev 1 33 two different temperatures. This shows that both moderator/coolant temperature and core life affect the value of control rod worth. The following sections will discuss the effects of core life. Figure: Group Rod Worth versus Temperature over Core Life Fission Products Poisons Effects Most fission products poisons and chemical shim (boron) are strong thermal neutron absorbers. High concentrations of boron or xenon in the core tend to reduce the thermal neutron flux. Both of these neutron poisons shift the spectrum of the neutron flux energy to the epithermal range. This phenomenon is spectrum hardening. Since hafnium and silver-indium-cadmium control rods are strong epithermal neutron absorbers, they have increased rod worth when fission product poisons or chemical shim concentrations are high. The B4C absorption cross-section is large (up to ~10 eV), but drops off quickly above that and is no longer a strong absorber. Soluble Boron Concentration The figure below shows that for a given temperature, the reactivity worth of the control rod bank increases with core age as fission product poison inventory increases. As the core ages, the boron concentration continuously decreases, which results in an increase in control rod worth as the boron no longer competes as strongly for the thermal neutrons. 34 Rev 1 Figure: Bank Control Rod Worth Changes due to Spectrum Hardening Power Level Effects Although the reactivity worth of the control rods in a reactor does not depend on the absolute magnitude of flux in the core, control rod reactivity worth does change with reactor power level. This reactivity change is small; normally, it is negligible. The changes in neutron flux profile due to Doppler reactivity effects, changes in moderator temperature, and buildup of fission product poisons causes the neutron flux distribution to change with reactor power. The shifting neutron flux distribution and the spectrum hardening effect caused by the buildup of fission product poisons combine to cause control rod reactivity worth to increase as reactor power increases. These two effects may be considered individually. Shifting Flux Distribution Effects In general, the radial neutron flux in a nuclear reactor tends to move outward over the life of the reactor core (BOL to EOL), as shown in the figure below. Rev 1 35 Figure: Shift in Radial Neutron Flux Profile over Core Life Control Rod Location The result of this shift in the radial neutron flux profile toward the outer edges of the core results in an overall increase in control rod worth over core life. As the radial flux moves outward, it interacts with a greater number of control rods, because there are usually more control rods located in the periphery of the core. The figure below shows control rod locations as colored blocks, with more rods near the periphery than near the center of the core. Blocks of same color form a group or bank of rods. Figure: Control Rod Location 36 Rev 1 Control Rod Effects The figure below shows radial thermal neutron flux distribution with respect to average thermal flux with no control rods. Figure: Radial Thermal Neutron Flux Profile with No Control Rods The presence of a control rod will result in a disturbance in the radial flux profile. The area of the rod tip will depress thermal flux levels around the tip and local flux peaks will form radially around the control rod. Rod Shadowing Recall that control rod worth is proportional to the relative flux squared (or relative power squared): 2 𝜙𝑡𝑖𝑝 𝐷𝑅𝑊 ∝ ( ) 𝜙𝑎𝑣𝑔 Because the magnitude of the radial thermal neutron flux is not constant across the core, the worth of a control rod can vary depending upon its relative radial location. The presence of control rods will affect the reactivity worth of other control rods. Rod shadowing is the term for reactivity worth change due to the presence of other control rods. Control Rod Shadowing Effects on Thermal Flux The figure below shows the effect on thermal neutron flux near a particular control rod before and after control rod insertion. Rev 1 37 Figure: Control Rod Shadowing Effects on Thermal Flux The figure above shows the shift in thermal neutron flux before and after insertion of one control rod into the core. Inserting one control rod will result in significant power reduction in that region of core as the inserted rod forces the neutron flux away from the rod. Rod shadowing is the process by which the movement of an individual control rod results in a neutron flux increase or decrease in the vicinity of one or more other control rods resulting in a change in the reactivity worth of the affected rod(s). If we insert a second control rod (No. 2) at position A, the reactivity worth of the second rod is lower than the reactivity worth of the first rod (No. 1) because the presence of the first control rod already depressed the neutron flux. This is an example of rod shadowing. Figure: Control Rod Shadowing Effects on Thermal Flux You can think of shadowing in the following way: upon inserting an adjacent control rod, the second rod has less worth because of the lower local flux profile created by the insertion of the first rod. The power 38 Rev 1 reduction caused by inserting the second rod is also less than the power reduction caused by inserting the first rod. In this case, the first rod “shadows” the second rod. In general, one control rod is capable of shadowing another control rod if it is within one neutron thermal diffusion length of the other rod. Shadowing can increase or decrease the worth of the adjacent control rod depending on the existing core conditions, specifically the ratio of local to average neutron flux. Inserting a second control rod at position A results in a decrease in the worth of the second rod. This is a positive shadowing because the presence of the first control rod makes the reactivity worth of the second control rod less negative (more positive). In order to counteract the decrease in neutron flux upon insertion of control rod No. 1 and maintain a constant reactor power level, the neutron flux must increase in some other region of the core. This creates peaks in the radial neutron flux profile and changes the reactivity of other control rods, depending upon their position. If we insert a second control rod (No. 2) at position B, control rod No. 2 will have a higher reactivity worth compared to what its reactivity worth would have been without the first control rod (No. 1). This is due to the increase in the neutron flux profile created by the insertion of the first rod (No. 1). In this case, the second control rod (No. 2) is termed negatively shadowed. This effect is termed negative shadowing because the presence of the first control rod has increased the negative reactivity worth of the second control rod. When the second control rod (No. 2) is inserted into the core in position C it has the same reactivity worth whether control rod (No. 1) is inserted or not. This is because in position C the neutron flux profile is the same (same point on both flux curves) with or without the first control rod inserted. In this case, no rod shadowing takes place. Grouping of Control Rods In commercial PWRs, operators move control rods in symmetrical arrays known as rod banks (groups). In Westinghouse plants, each bank is divided into two smaller groups that move separately but stay within one step of the other rods in that bank. In this text, we use the terms bank and group interchangeably, but the terms may mean something different from one vendor to another. The overall objective of rod banking or grouping is to maintain the flattest possible radial flux profile across the entire volume of the core; this tends to minimize the effects of rod shadowing. BWRs do not group their control rods; operators move each rod separately guided by a rod sequence program. Rev 1 39 The figure below shows control rod banks as separate colors. Normally, two criteria determine which rods form a bank. The individual control rods in a bank are not located close to the other control rods in the bank, and are symmetrically located throughout the four quadrants of the core. Figure: Control Rod Location This arrangement results in separation of individual control rods in a bank by a large number of control rods in other banks. As rod withdrawal begins for the first control rod groups to be withdrawn during a reactor startup, the first groups of control rods are normally pulled continuously from their fullin to their full-out position. These are the shutdown banks of control rods. They are normally withdrawn to provide a means of negative reactivity insertion before the dilution of the plant or withdrawal of other control rods to bring the reactor critical. The withdrawal of a control rod results in neutron flux peaks in the location of each withdrawn control rod. Neutrons are limited to a small area of travel, so movement of any single control rod has little shadowing effect on any of the other control rods in the same group. As the startup progresses, operators withdraw subsequent rod banks, and the average core neutron flux increases. This tends to couple the core together such that each additional rod bank has a larger effect on the core-wide flux profile resulting in increased values of rod worth. At some point in the startup sequence, the operator slows rod withdrawal to ensure that the reactor operator remains in control of the added reactivity. The largest impact on neutron flux will occur in the rod withdrawal location. The peak flux in that particular area of core could be significantly higher than in other areas of the core, depending upon the distance that the rod moves. 40 Rev 1 The overall objective of rod grouping is to minimize the flux peaking associated with any single control rod within a particular group and to minimize the shadowing of other rods in that group. Discussion Topic A nuclear reactor startup is in progress from a cold shutdown condition. During the RCS heatup phase of the startup, control rod differential reactivity worth (Δk/k per inch insertion) becomes _______ negative; and during the complete withdrawal of the initial bank of control rods, control rod differential reactivity worth becomes _______. Answer A. more; more negative and then less negative B. more; less negative and then more negative C. less; more negative during the entire withdrawal D. less; less negative during the entire withdrawal Explain your answer. Knowledge Check Which one of the following expresses the relationship between differential rod worth (DRW) and integral rod worth (IRW)? A. DRW is the area under the IRW curve at a given rod position. B. DRW is the slope of the IRW curve at a given rod position. C. DRW is the IRW at a given rod position. D. DRW is the square root of the IRW at a given rod position. Knowledge Check With a nuclear power plant operating normally at full power, a 5°F decrease in moderator temperature will cause the differential control rod worth to become... Rev 1 A. more negative due to better moderation of neutrons. B. less negative due to shorter neutron migration length. 41 C. more negative due to increased neutron absorption in the moderator. D. less negative due to increased resonance absorption of neutrons. TLO 1 Summary During this lesson, you learned about control rods: their construction, materials, how control rods affect reactivity, and how changes in core conditions affect control rod worth. The listing below provides a summary of sections in this TLO. 1. Control rod worth effect on reactor power Control rod design and construction: materials and manufacturers Material characteristics The terms in the six-factor formula most affected by control rod motion are the nonleakage probabilities (Lf and Lth), the resonance escape probability (ρ) and the thermal utilization factor (f). o Control rod withdrawal results in an increase in the resonant escape probabilities. o Control rod withdrawal increases the value of the thermal utilization factor. o Since 𝑘𝑒𝑓𝑓 = 𝜀𝐿𝑓 𝜌𝐿𝑡ℎ 𝑓𝜂, withdrawing control rods increases the core reactivity. 2. Describe the term control rod worth Effect of neutron flux on control rod worth Effect of control rod location on control rod worth 3. Differential and integral rod worth Differential rod worth: the reactivity change per unit movement of a control rod Integral rod worth: the total reactivity worth of the control rod at a particular degree of withdrawal from the core 4. Differential control rod worth characteristics Describe the shape of a typical differential control rod worth curve and the reason for the shape. The typical differential control rod worth curve has a bell shape. It has very low values at the top and bottom of the core and a maximum value at the center of the core. The curve has this shape because rod worth is related to neutron flux, and flux is highest in the center of the core. 5. Integral control rod worth Describe the shape of a typical integral rod worth curve and the reason for the shape. The typical integral control rod worth curve has an "S" shape. It has a relatively flat slope at the top and bottom of the core and a maximum slope at the center of the core. 6. Control rod position effects on integral and differential control rod worth 7. Core parameters impact on control rod worth 42 Rev 1 Moderator temperature: As the moderator temperature increases its density decreases, allowing neutrons to travel further between collisions, which increases the sphere of a control rod’s influence and raises the control rod’s worth. Poison concentration: As fission product poisons increase, they tend to absorb more thermal neutrons hardening the neutron energy spectrum, which tends to make the control rod worth increases because the rods use epithermal neutron absorbers. Reactor power level: As power level is increased, the fuel temperature also increases, which results in shifting the neutron flux towards the control rods and increasing their worth slightly. Presence of additional control rods (rod shadowing): The presence of other control rods may increase or decrease the neutron flux local to another control rod. If the local neutron flux has been increased, the presence of the first control rod causes the second control rod’s worth to be greater. Boron concentration: The presence of boron hardens the neutron spectrum, which increases control rod worth. Neutron spectrum hardening: The shifting of the average neutron energy to higher values results in the control rod's worth increasing since the rods contain material that has high cross-sections for absorption of epithermal neutrons. Control rod design and absorber material: The choice of absorber material will determine how most of the above changes affect the control rod's worth; for the discussions in this chapter and to answer the NRC questions we must assume that the control rods use absorber material with high cross-sections for absorption of epithermal neutrons. Now that you have completed this lesson, you should be able to do the following: 1. Explain the effect of control rods on the neutron lifecycle including how control rod design and movement affects reactor power level. 2. Describe the term control rod worth. 3. Define the following terms: a. Differential rod worth b. Integral rod worth 4. Describe the shape of a typical differential control rod worth curve and the reason for the shape. 5. Describe the shape of a typical integral rod worth curve and the reason for the shape. 6. Calculate the effect that control rod position in the core and grouping control rods has on differential rod worth. 7. Explain how control rod worth is affected by the following core conditions: a. Moderator temperature b. Poison concentration c. Reactor power level d. Presence of additional control rods (rod shadowing) Rev 1 43 e. Boron concentration f. Neutron spectrum hardening g. Control rod design and absorber material TLO 2 Plant Operation and Impact of Control Rod Positioning Overview We have learned how certain core conditions affect the worth of a control rod. We will now learn how control rod positioning affects certain core operating parameters. Inserting or withdrawing control rods has an immediate and observable effect on the axial flux distribution and a smaller, less obvious effect on the radial flux distribution. Under some operating conditions, the flux shape distortions caused by control rods may increase temperatures to the core thermal operating limits. The reactor operator must understand the potential adverse effects of control rod movement and minimize these effects by maintaining the control rods within the established operating limits, thereby preventing core damage. Objectives Upon completion of this lesson, you will be able to do the following: 1. Explain how control rods affect core power distribution. 2. Describe the following control rod operational considerations including: a. Flux shaping b. Bank overlap c. Bank sequencing d. Rod insertion limits e. Reactor scram/trip f. Power peaking and hot channel factors 3. Describe power peaking and hot channel factors. 4. Define quadrant power tilt (symmetric offset) ratio (QPTR) and explain the long-range effects of operating with a high QPTR. 5. Given appropriate data, calculate the quadrant power tilt ratio (QPTR). 6. Discuss the nuclear reactor operator’s responsibilities with regard to control rods. ELO 2.1 Core Power Distribution Introduction In this section, we will examine how the neutron flux profile in a reflected (real) core varies from that of the non-reflected (theoretical) core. The flux shape within the core has a direct effect on the worth of a control rod and the control rod position has a direct effect on the flux shape. These 44 Rev 1 differences in flux shapes affect control rod worth and core power distribution; operators must understand these effects to control a reactor. Each individual nuclear reactor has a certain core volume and a certain number of square feet of heat transfer surface. If it were possible to operate a reactor in an ideal manner, all portions of the core would be producing equal amounts of power at the maximum rate allowed by core material heat transfer limits. Under these ideal conditions, the fuel burn in the core would be uniform, core size would be minimal, and the costs associated with the fuel would be minimal. Core design and operation include a number of unavoidable factors that make it impossible to achieve a perfectly flat power distribution across the core. The following sections discuss these factors. Bare (Unreflected) Reactor Consider a very simple homogenous uncontrolled reactor surrounded by a vacuum. This example is termed a bare (unreflected) reactor and the figure below shows this on the left hand side. Figure: Neutron Flux Profiles for Bare and Reflected Reactor In this type of reactor, the power density within the core drops off significantly in any direction outward from the core's center. This happens because neutrons born near the edge of the reactor have a far greater probability of leaking out of the core as compared to a neutron born near the center of the core. Since leakage removes neutrons from the neutron life cycle and those leaked neutrons are no longer available to cause fission, the fission rate or power production rate is depressed along the edges of the core, and consequently increases toward the center of the core. Most reactor cores approximate a right circular cylinder. The horizontal dimension from one side to the other (across the radius of the core) is the core's radial dimension. The vertical dimension from the top to the bottom Rev 1 45 of the (along the vertical axis) is referred to as the core's axial dimension. In the design of the core the radial and axial dimensions are approximately equal (12ft x 12ft). In the simple bare reactor described above, at any particular elevation (height) within the core, the power distribution would look like the positive half of a cosine curve in radial dimension. Similarly, the power distribution in the axial dimension would also approximate the same shape. This idealized distribution is referred to as a cosine distribution, and would be similar to the axial and radial flux curves for the bare reactor shown in the above figure, since the thermal neutron flux distribution in a reactor is directly proportional to the power distribution. The only difference between these two shapes is a result of the existence of thermal neutrons outside the core, which do not result in fissions. Therefore, power distribution drops abruptly to zero at the edge of the core, whereas the neutron distribution outside the core gradually falls to zero. Reflected Reactor In reality, bare homogenous reactors do not exist, because all reactors include items that act as neutron reflectors. Therefore, it is necessary to consider the role of a reflector on the operation of a homogenous core. A reflector is a material present in or near the reactor, which reflects neutrons back into the reactor core. In a typical commercial PWR, the coolant downcomer region and the moderator in the bottom and top of the core act as reflectors. The right hand side of the figure above also shows the radial and axial neutron flux profiles for a homogenous reactor equipped with a reflector. The reflector produces two effects concerning flux distribution: It scatters some of the thermal neutrons that have leaked from the core back into fuel regions. It moderates some of the fast neutrons that leaked from the core. Fast neutrons cause damage to the core barrel. Minimizing fast neutron impingement on the reactor vessel is important to ensure a long life for the reactor vessel. Moderation of fast neutrons produces an increase of thermal neutrons just outside the core. Reflector peak is the term given to this increase of thermal neutrons. Many of these "peak" neutrons reenter the core. Both of the above-described effects tend to increase the neutron flux at the edges of the core compared to what flux levels would be without a reflector. The addition of a reflector to the bare homogenous reactor tends to flatten the neutron flux distribution across the core, as shown in the right side of the figure above. 46 Rev 1 Heterogeneous Reactor Just as there are no real bare reactors, there are no real homogenous reactors. Commercial reactors are heterogeneous, meaning that the fuel, control rods, moderator, coolant, etc. contained within the core are separate entities and are not uniformly mixed within the core. Although the neutron flux distribution in a heterogeneous reactor tends to be similar to the modified cosine shape described above, the radial shape exhibits roughness due to discontinuities caused by the separation of the moderator and the fuel. In a heterogeneous reactor, the moderator produces most thermal neutrons but they are absorbed before they reach the center of the fuel rod. This results in a flux depression in each rod and a corresponding flux peak in the water gaps between the fuel rods. Therefore, instead of a smooth flux distribution like the one described for a homogenous core, the heterogeneous core has radial distribution similar to the distribution shown in the figure below. Figure: Distortion of Radial Neutron Flux in Heterogeneous Core The presence of control rods in the core disturbs the axial flux in a heterogeneous reactor. The previous TLO showed this effect. Rev 1 47 Knowledge Check Choose all the answers that are a benefit of using a reflector around the core... A. flatter neutron flux profile. B. fewer control rods required. C. longer life of the reactor vessel. D. higher power production near the core peripheral. E. higher control rod worth near the edges of the core. ELO 2.2 Control Rod Operation Considerations Introduction This section describes how operating control rods influence flux shaping, and some problems that arise when using the rods in this manner. Normally, operators position control rods as far out of the core as possible to prevent any adverse effects on the designed axial and radial flux profiles. It is important to consider several factors when placing control rods in the core, and deciding how to operate the control rods for a particular reactor design. Among these factors are: Flux shaping Bank overlap and sequencing Rod insertion limits Axial flux difference Quadrant power tilt ratio Rod speed Flux Shaping Flux shaping is a method of control rod operation used to control the radial and axial neutron flux distribution. This minimizes fuel burnout problems and optimizes fuel depletion by reducing local power peaking and controlling control rod worth. Operators accomplish flux shaping by establishing a specific pattern of control rod withdrawal and insertion referred to as a rod sequence, which they employ during reactor operation. The specific rod sequence in a PWR controls the radial power distribution. Flattening the neutron flux distribution allows a higher average power density. Grouping individual control rods into rod banks and establishing a sequence for each bank accomplishes the goals described above. Operators withdraw these rod banks in a specific sequence and in specific amounts in order to maintain what is known as bank overlap. 48 Rev 1 Bank Overlap It is possible to move each control rod individually, however, a single control rod's reactivity worth will not produce adequate reactor control response without large, time-consuming rod movement. To expedite core reactivity changes with minimum rod movement, operators move control rods in symmetrically arranged groups (banks) of control rods. A typical Westinghouse commercial nuclear reactor has four control banks and two to five shutdown banks. During reactor startup and operation, operators fully withdraw the shutdown banks, but they move the control banks to various core heights to maintain the reactor critical. The shutdown banks do not utilize bank overlap but are withdrawn completely one bank at a time. Both CE and B&W reactors identify a specified number of rod groups, for example, seven groups, distributed between shutdown and control or regulating groups to accomplish these same shutdown and control functions. Operators move these control banks, or groups, with a certain amount of overlap. Before one control bank or group is fully withdrawn, another control bank or group will begin to move off the bottom of the core. This method of rod withdrawal is termed bank overlap. The amount of overlap between control rod groups depends on reactor design considerations; manufacturers will designate overlap as some fraction of control rod height. In a Westinghouse plant, the control rods may be withdrawn to 230 steps (physical limitation) although operators normally stop them at some height prior to this to ensure the rodlets stay in the guide tubes and have a small amount of worth (bite) when moved. For this example, we have set 228 steps as the all rods out (ARO) position and selected 114 steps (~50 percent) of bank overlap. The ARO position and the bank overlap is changed periodically to prevent the tips of the control rodlets from vibrating against the same location in the control rod guide tubes which has resulted in mechanical fretting failure of the control rod rodlets. For this example of bank overlap for a Westinghouse-designed reactor plant, it would occur as follows: First, control bank A is withdrawn from 0 to 228 steps. When control bank A reaches 114 steps, control bank B automatically begins to move out of the core. When control bank A reaches 228 steps and control bank B is at 114 steps, control bank A automatically stops moving and control bank C automatically begins to move out of the core. This arrangement results in the last 114 steps of control bank A being overlapped with the first 114 steps of control bank B. Control bank C overlaps the last 114 steps of control bank B and control bank D overlaps the last 114 steps of control bank C. Rev 1 49 Bank or group overlap provides for a more uniform differential control rod worth and axial neutron flux distribution within the core during control rod movement. A non-uniform axial flux distribution could result in abnormally high power peaks in core, and fuel damage. A uniform differential control rod worth ensures that rod motion always produces a change in reactivity. If differential control rod worth is zero or very small (e.g., control rod at top or bottom of core), no reactivity is added when the control rods are moved. This is undesirable since control rods must add reactivity immediately during an accident or transient. The figures below illustrate the effect of overlapping control rod banks on differential and integral rod worth curves. Figure: Effect of Bank Overlap on Differential Rod Worth Figure: Effect of Bank Overlap on Integral Rod Worth Rod Insertion Limits Although the design of a reactor may allow control rods to be positioned axially anywhere in core, procedures are written to maintain control rods 50 Rev 1 above a specified height during reactor operations. The rod insertion limit (RIL) is the term for this height. For example, during operation of a Westinghouse PWR, operators must maintain control rods above the rod insertion limit lines shown on the figure below. As reactor power increases, so does the required RIL. Technical specifications provide the rod height versus power graph. Each step measures 5/8 inch, therefore 230 steps (top of core) correspond to a rod height of about 12 feet. Figure: Rod Insertion Limits for a Westinghouse PWR The design of RILs minimize the consequences of an ejected rod accident, guarantee sufficient shutdown margin from any given power level, and produce an axial flux distribution that prevents high local peak power levels within the core. Rod Ejection Maintaining control rods high in the core while the reactor is at power prevents an ejected control rod from inserting an excessive amount of positive reactivity. With control rods high in the core, the amount of reactivity inserted by a rod ejection should be small enough to prevent fuel damage or an excessive power spike. A control rod ejected from low in the core has the potential to add enough positive reactivity instantaneously to cause local fuel damage from a rapid power spike. A rod ejection also results in a small-break loss-of-coolant-accident (SBLOCA), due to the rupture of the associated control rod drive housing. Shut Down Margin When a reactor trips (or power is reduced), positive reactivity is added by the power defect as the fuel and moderator temperatures decrease to hot Rev 1 51 zero power (HZP) conditions. Operators can add additional positive reactivity if temperature decreases below the HZP value. Rod insertion limits ensure that the control rods are withdrawn far enough for any power level to have sufficient negative reactivity to overcome the power defect's positive reactivity to shut down and maintain the reactor in a safe shutdown condition with sufficient shutdown margin. Axial Flux Distribution If an operator inserts a reactor's control rods too far into the core, this suppresses power production in the top of the core, resulting in a corresponding increase in power production in the bottom of the core. The higher power in bottom of core could result in abnormally high fuel temperatures, which could result in fuel damage. Axial Flux Difference (AFD) The axial flux difference (ΔΦ or ΔI) is the difference in power level (currents, ΔI) between power range detectors (located external to the core) monitoring the upper and lower halves of core. The figure below shows relative locations for the upper and lower detectors. Figure: Upper and Lower Power Range Neutron Detector Locations This power difference is proportional to the difference in neutron flux between upper and lower halves of core, expressed as: ∆𝛷 = 𝛷𝑡𝑜𝑝 − 𝛷𝑏𝑜𝑡𝑡𝑜𝑚 We can equate the change in flux to a change in detector current since the detectors are ion chambers and produce a usable current output: 𝛥𝐼 = 𝐼𝑡𝑜𝑝 − 𝐼𝑏𝑜𝑡𝑡𝑜𝑚 To ensure a more uniform axial flux distribution across the core and prevent high peak power in either the top or the bottom of the core, operators must maintain the axial flux difference in a specified band during reactor operation. A high peak power results in a high fission product 52 Rev 1 concentration in that location. The decay heat generated by these fission products could overheat fuel during a loss of coolant accident. Discussion Topic Explain what bank overlap means and list a benefit that it produces. Answer Bank overlap results in the last approximately 50 percent of a control bank’s travel being overlapped with the first 50 percent of the next sequenced bank movement. Bank, or group, overlap provides for a more uniform differential control rod worth and a more consistent axial neutron flux distribution within the core during control rod movement. Discussion Topic What does a -2 AFD mean? Answer AFD is the current in the upper detector minus the current in the lower detector therefore a negative AFD means the lower half of the core produces more power. Specifically, -2 AFD means that the lower half of the core produces 51 percent of the power and the upper half of the core produces 49 percent of the power. Discussion Topic List and explain the three bases for the rod insertion limits. Answer Minimize the consequences of an ejected rod accident, guarantee sufficient shutdown margin from any given power level, and produce an axial flux distribution that prevents high local peak power levels within the core. Knowledge Check Why are the control rod insertion limits power dependent? Rev 1 A. Power defect increases as power increases. B. Control rod worth decreases as power increases. 53 C. Doppler (fuel temperature) coefficient decreases as power increases. D. Equilibrium core xenon-135 negative reactivity increases as power increases. Knowledge Check After a control rod is fully inserted (from the fully withdrawn position), the effect on the axial flux shape is minimal. This is because... A. the differential rod worth is constant along the length of the control rod. B. the fully inserted control rod is an axially uniform poison. C. a control rod only has reactivity worth if it is moving. D. a variable poison distribution exists throughout the length of the control rod. ELO 2.3 Power Peaking and Hot Channels Introduction The redistribution of the neutron flux from its design values results in regions of high power production. These peak regions result in higher fuel and moderator temperatures that operators must control to equalize fuel burnup and prevent local fuel damage. Power Peaking and Hot Channel Factors Since the radial and axial power distributions are not flat, there will always be areas where the local power is greater than the average power. This ratio of Φmax /Φavg is often referred to as a hot channel or peaking factor. The core location with the Φmax /Φavg is located periodically using the provided incore instrumentation and it must be determined to be within allowable operational limits. Hot channel factors greater than 1.0 indicate that the core flux profile is peaked. Since core power distribution is proportional to the thermal neutron flux distribution, a high hot channel factor would indicate that high local power densities exist in reactor core. We express the maximum local power density in the core in terms of total core peaking factor. This total core peaking factor is a product of the radial and axial peaking factors. These two factors are the peak to average flux ratios for their respective flux profiles. 54 Rev 1 The hot channel factors account for variations in core power density due to fuel burnup, control rods, non-uniform fuel loading, voids, water gaps, etc. In order to prevent fuel melting or fuel cladding degradation, the maximum local power density is limited by reactor operating and design specifications. Discussion Topic List two negative effects of having a high peaking or hot channel factors. Answer High peaking or hot channel factors result in uneven fuel burnup, which increases the operating costs. They result in regions of high fission products that could prevent adequate core cooling following an accident. They result in localized, high fuel cladding and moderator temperatures that could approach or exceed core thermal operating limits. They result in areas of high buildup of fission product poison, which could result in xenon oscillations. Knowledge Check A comparison of the heat flux in the hottest coolant channel to the average heat flux in the core describes... A. a core correction calibration factor. B. a hot channel/peaking factor. C. a heat flux normalizing factor. D. an axial/radial flux deviation factor. The hot channel or peaking factor is the combination of axial and radial peaking factors that are used to ensure no localized power peaking could result in damage to the fuel. Knowledge Check A nuclear reactor has been taken critical following a refueling outage and is currently at the point of adding heat during a normal reactor startup. Which one of the following describes the axial power distribution in the core as power is increased to 10 percent by control rod withdrawal? (Neglect reactivity effects of reactor coolant temperature change.) Rev 1 A. Shifts toward the bottom of the core. B. Shifts toward the top of the core. C. Shifts away from the center toward the top and bottom of 55 the core. D. Shifts away from the top and bottom toward the center of the core. The control rods have a large effect on AFD. As the control rods are withdrawn, the neutron flux will shift upward and will continue until all rods are fully withdrawn. As power is increased that Delta T across the core increases which will shift the power back towards the bottom of the core. Knowledge Check A nuclear reactor is operating at 75 percent power with all control rods fully withdrawn. Assuming reactor power does not change, which one of the following compares the effects of dropping (full insertion) a single center control rod to the effects of partially inserting (50 percent) the same control rod? A. A dropped rod causes a smaller change in axial power distribution. B. A dropped rod causes a smaller change in radial power distribution. C. A dropped rod causes a smaller change in shutdown margin. D. A dropped rod causes a greater change in shutdown margin. The partially inserted rod would cause larger flux suppression in the upper portion of the core whereas the dropped rod is evenly distributed throughout the core. Knowledge Check A nuclear reactor is operating at 85 percent power with all control rods fully withdrawn. Assuming reactor power does not change, which one of the following compares the effects of partially inserting (50 percent) a single center control rod to the effects of dropping (full insertion) the same control rod? 56 A. A partially inserted rod causes a smaller change in axial power distribution. B. A partially inserted rod causes a smaller change in radial power distribution. C. A partially inserted rod causes a greater change in shutdown margin. D. A partially inserted rod causes a smaller change in shutdown margin. The control rod insertion will change Rev 1 the shape of the reactor neutron flux and the partially inserted rod would have a greater influence on the upper portion of the core. The dropped rod would affect the flux throughout the core therefore the radial flux is affected less by a partially inserted rod. ELO 2.4 Quadrant Power Tilt Ratio Effects Introduction The presence of control rods distorts both the radial and axial neutron flux profile. To minimize these effects, operators normally keep control rods fully withdrawn and move them in banks that contain symmetrically located control rods in each quadrant of the core. This rod grouping results in equal effects in each quadrant of the core. At 100 percent power with the control rods at the full out position, each core quadrant should be producing approximately 25 percent of the total power. A neutron flux or power tilt exists if one quadrant is producing more or less than its 25 percent share of the total power. Quadrant Power Tilt Ratio Operators use the quadrant power tilt ratio (QPTR) to monitor the radial neutron flux distribution in a reactor's core. The figure below illustrates the location of neutron detectors used to determine the QPTR. The core is designed to produce an equal percentage of power in each of the four quadrants by symmetrically loading the fuel, poisons, and the placement of the control rods in each bank. Figure: Location of Excore Power Range Detectors for Typical PWR Core Definition Technical specifications define the quadrant power tilt ratio as: Rev 1 57 "QPTR shall be the ratio of the maximum upper excore detector calibrated output to the average of the upper excore detector calibrated outputs, or the ratio of the maximum lower excore detector calibrated output to the average of the lower excore detector calibrated outputs, whichever is greater". To meet this technical specification, operators must calculate QPTR for both the upper and lower half of the core to locate the maximum QPTR. Operators monitor each core quadrant by a power range ion chamber that consists of two detectors, one positioned to monitor the upper half of the core, and one positioned to monitor the lower half of the core, as depicted in the figure below. These ion chambers produce a micro-amp current output that operators can use in the calculation of QPTR. Figure: Upper and Lower Power Range Neutron Detector Locations When the QPTR is equal to one, the core's radial neutron flux distribution is uniform, indicating an even radial power production throughout the core. When radial power production is not uniform (QPTR not equal to one), reactor power or neutron flux is termed "tilted". A tilted flux results in uneven fuel burnup, and high local peak power levels that could result in fuel damage. To prevent flux tilting, operators move control rods in symmetrical bank configurations, with each individual control rod's height limited to a specified tolerance as compared to the height of the entire bank. The reactor design largely determines the radial neutron flux profile, and the profile will normally follow the shape predicted by the design engineers throughout the fuel cycle. However, improper operation of the control rods can greatly affect this flux profile. If an operator inserts a control rod into the core, neutron flux will decrease around the area of the control rod and increase in other areas of the core. This results in lower power production in the core quadrant where the rod is inserted and higher power productions in the other quadrants. 58 Rev 1 If the operator partially inserted the control rod, the upper half of the core would see a greater effect than the lower half of the core. A partially inserted rod will also affect AFD in that quadrant by pushing more power towards the bottom of the core resulting in a more negative AFD near the partially inserted control rod. If the operator inserts the control rod fully, there will be an even greater decrease in power in that quadrant, resulting in higher power increases in the other quadrants (higher QPTR). In this case, the effect on AFD would be minimal since a fully inserted control rod acts as a homogenous poison from the bottom to the top of the core. It is important to understand the radial and axial power changes that occur if you move a single control rod or fail to maintain the rod within its bank limits. An increase in QPTR can indicate a control rod failure such as a misaligned rod, dropped rod, or dropped rodlets. Depending on the change in AFD, the operator can determine if the rod is partially or fully inserted. Both situations have occurred in the industry. Discussion Topic Describe the effects on the radial and axial power distribution if a control rod drops 50 steps into the core while at 100 percent power. Answer A partially inserted control rod would decrease the power in that quadrant the rod is located in in the upper half of the core. This would result in a high QPTR for the upper power range detectors, and a tilted radial power distribution. A partially inserted control rod results in a power reduction in the area of the rod insertion causing power to be pushed down away from the rod resulting in a more negative AFD meaning more power is being produced in the lower half of the core. Knowledge Check Which one of the following describes why most of the power is produced in the lower half of a nuclear reactor core that has been operating at 100 percent power for several weeks with all control rods withdrawn at the beginning of core life? Rev 1 A. Xenon concentration is lower in the lower half of the core. B. The moderator to fuel ratio is lower in the lower half of the core. C. The fuel loading in the lower half of the core contains a higher U-235 enrichment. D. The moderator temperature coefficient of reactivity is adding less negative reactivity in the lower half of the 59 core. The average temperature of the moderator water is colder at the bottom of the core, which provides better neutron moderation. With more neutrons in the lower portion of the core a higher flux level develops and therefore higher power level. As the moderator flows up along the fuel assembly, the temperature raises thereby reducing moderation leading to a lower neutron flux level where the moderator is hotter, reducing power level. Knowledge Check A nuclear reactor is operating at 75 percent power in the middle of a fuel cycle. Which one of the following actions will cause the greatest shift in reactor power distribution toward the top of the core? (Assume control rods remain fully withdrawn.) A. Decrease reactor power by 25 percent. B. Decrease reactor coolant boron concentration by 10 ppm. C. Decrease average reactor coolant temperature by 5°F. D. Decrease reactor coolant system operating pressure by 15 psia. By decreasing reactor power without changing rod position causes the flux to shift upward in the core. The xenon concentration in the lower portion of the core would be initially higher than the top of the core. When power was reduced, the xenon concentration would tend to force power higher in the core. Knowledge Check If core quadrant power distribution (sometimes referred as quadrant power tilt or azimuthal tilt) is maintained within design limits, which one of the following conditions is most likely? A. Axial power distribution is within design limits. B. Radial power distribution is within design limits. C. Nuclear instrumentation is indicating within design accuracy. D. Core quadrant power distribution within the design limits the radial power distribution is ensured to be within design limits. Knowledge Check Consider a nuclear reactor core with four quadrants: A, 60 Rev 1 B, C, and D. The reactor is operating at steady state 90 percent power when a fully withdrawn control rod in quadrant C drops to the bottom of the core. Assume that no operator actions are taken and reactor power stabilizes at 88 percent. How are the maximum upper and lower core power tilt values (sometimes called quadrant power tilt ratio or azimuthal power tilt) affected by the dropped rod? A. Upper core value decreases while lower core value increases. B. Upper core value increases while lower core value decreases. C. Both upper and lower core values decrease. D. Both upper and lower core values increase. The dropped rod will affect the radial neutron flux distribution making it no longer uniform in shape. The rod will affect both upper and lower regions of the core. ELO 2.5 Calculating Quadrant Power Tilt Ratio Quadrant Power Tilt Ratio Calculation Introduction Previous sections described the effects of control rod misalignment on axial and radial power distribution. It is not enough to identify abnormal power distributions, but the magnitude of the power tilt must be calculated to determine if operational or technical specification limits have been exceeded. To calculate QPTR (symmetric offset) follow the steps in the table below. Quadrant Power Tilt Ratio Calculation Step-by-Step Table Step Action 1. Using the table below for power range detector currents, calculate the average upper and lower detector current values. 2. Divide each quadrant of the upper (lower) detectors current by the average current of the upper (lower) detectors. 3. Locate the quadrant with the highest peak to average ratio. 4. Determine if the location exceeds the technical specification limit of 1.02, and take appropriate actions if needed. Rev 1 61 Quadrant Power Tilt Calculation Demonstration The following table lists the micro-amp current output from each of the four excore power detectors upper and lower ion chambers. Use this data to calculate the QPTR. Quadrant 1 Quadrant 2 Quadrant 3 Quadrant 4 Upper Detector micro-amps 249 248 246 249 Lower Detector micro-amps 251 253 255 247 Step 1 - To find QPTR from the information given, first find the average upper and lower detector current values. – The average of the 4 upper detectors is 248 micro-amps (249 + 248 + 246 + 249) = 248 4 – The average of the 4 lower detectors is 254 micro-amps 251 + 253 + 255 + 247 = 254 4 Step 2 - Divide each quadrant of the upper detectors by the average of the upper detectors and divide each quadrant of the lower detectors by the average of the lower detectors: UPPER DETECTORS Quadrant 1 Quadrant 2 Quadrant 3 Quadrant 4 249/248 248/248 246/248 249/248 = 1.004 = 1.000 = 0.992 1.004 LOWER DETECTORS Quadrant 1 Quadrant 2 Quadrant 3 Quadrant 4 251/254 253/254 255/254 257/254 = 0.988 = 0.996 = 1.004 = 1.012 Step 3 – Locate the quadrant with the highest ratio. The QPTR is the highest value found, which would be 1.012 on the quadrant 4 lower detector. Step 4 - Determine if the location exceeds the Technical Specification limit of 1.02 (or other more restrictive plant operating limits) and take the appropriate actions to determine the cause of the tilt and what can be done to reduce it. Not exceeded – no action required 62 Rev 1 If the technical specification limit is exceeded the operator is required to restore the power tilt to within limits or reduce reactor power to minimize the effects of the power tilt. Discussion Topic Use the following data to calculate the QPTR. The table lists the micro-amp current output from each of the four excore power detectors upper and lower ion chambers. Quadrant 1 Quadrant 2 Quadrant 3 Quadrant 4 Upper Detector micro-amps 275 268 272 265 Lower Detector micro-amps 351 359 350 342 Answer Step 1 - To find QPTR from the information given, first find the average upper and lower detector current values. – The average of the 4 upper detectors is 270 micro-amps 275 + 268 + 272 + 265 = 270 4 – The average of the 4 lower detectors is 350.5 micro-amps 351 + 359 + 350 + 342 = 350.5 4 Step 2 - Divide each quadrant of the upper detectors by the average of the upper detectors and divide each quadrant of the lower detectors by the average of the lower detectors: UPPER DETECTORS Quadrant 1 Quadrant 2 Quadrant 3 Quadrant 4 275/270 268/270 272/270 265/270 = 1.019 = 0.993 = 1.007 0.982 LOWER DETECTORS Quadrant 1 Quadrant 2 Quadrant 3 Quadrant 4 351/350.5 359/350.5 350/350.5 342/350.5 = 1.001 = 1.024 = 0.998 = 0.976 Step 3 – Locate the quadrant with the highest ratio. The QPTR is the highest value found, which would be 1.024 on the Rev 1 63 quadrant 2 lower detector. Step 4 - Determine if the location exceeds the technical specification limit of 1.02 (or other more restrictive plant operating limits) and take the appropriate actions to determine what caused the tilt and what you can do to reduce it. Yes – determine if caused by control rod misalignment and recover if possible. The QPTR exceeds the technical specification limit; the operator must restore the power tilt to within limits or reduce reactor power to minimize the effects of the power tilt. ELO 2.6 Reactor Operator Responsibilities Introduction Control rods provide the operator with a method of rapidly changing core reactivity during plant operations. However, the use of the control rods can result in undesirable effects on both radial and axial core power distribution. Operators must operate control rods within specific limitations to minimize these adverse effects. Operator Responsibilities The reactor operator is responsible for the safe operation of the reactor at all times. The reactor operator’s responsibilities for control rod operations are: 1. Operate control rods with proper bank overlap. This ensures more constant differential control rod worth and minimizes the effect on the radial flux profile with movement of the control banks. 2. Maintain control rods above rod insertion limits. This ensures adequate shutdown margin, minimizes the adverse effects of control rod insertion on power distribution, and minimizes the amount of positive reactivity that a rod ejection accident could add. 3. Properly position control rods to maintain axial flux difference (ΔI) within the allowed operating range. This ensures more even burning of the fuel axially throughout the cycle. Control rod insertion results in a large shift in power towards the bottom half of the core resulting in a more negative AFD. This would result in faster fuel depletion in the lower half of the core and possible high power-producing regions that could result in fuel damage in the lower half of the core. 4. Maintain all control rods within the specified tolerance. This ensures that the presence of control rods does not adversely affect the radial power distribution (QPTR). This would result in 64 Rev 1 uneven fuel burnup and potential high power producing regions that could result in fuel damage. 5. Move control rods at the proper speed. This ensures that the control rods are inserting the correct amount of reactivity for the current plant conditions. During normal rod motion, the control rods must be able to move rapidly enough to compensate for the most rapid rate that the operator expects the positive reactivity to build in order to provide positive control. The burnout of peak xenon while at full power is the transient normally considered when setting this minimum rod speed. Xenon burnout is usually the most rapid, non-accident transient expected. The maximum rod speed is normally limited in order to reduce the severity of an accident involving the continuous withdrawal of control rods. On a scram, the control rod insertion rates are sufficient to protect the reactor against damage in all transients expected to occur during the life of the reactor. Discussion Topic Describe how the value of differential rod worth would vary if there were zero bank overlap and why this would be undesirable. Answer As a control rod first moves from the full in position, there is very low neutron flux density and very low or zero differential rod worth. The differential rod worth increases to a maximum near the core midplane, then decreases to near zero as the rod moves to the full out position. This results in a non-uniform axial flux distribution. Bank overlap decreases the flux variation, smoothing the power distribution in the core. Bank overlap also increases rod worth and reactivity available for shutdown margin. Knowledge Check The main reason for designing and operating a nuclear reactor with a flattened neutron flux distribution is to... Rev 1 A. provide even burnup of control rods. B. reduce neutron leakage from the core. C. allow a higher average power density. D. provide more accurate nuclear power indication. The farther the reactor is operated away from local power peaking, the higher the power the reactor can be operated at. If the local power peaking was too high, the reactor 65 power levels would have to be lowered to ensure fuel limits are not exceeded. Knowledge Check Which one of the following is a reason for neutron flux shaping in a nuclear reactor core? A. To minimize local power peaking by more evenly distributing the core thermal neutron flux B. To reduce thermal neutron leakage by decreasing the neutron flux at the edge of the reactor core C. To reduce the size and number of control rods needed to ensure the reactor remains subcritical following a reactor trip D. The flux shape is forced to control the radial and axial neutron flux distribution within the reactor core. By controlling the resultant flux the local power peaking can be minimized, thereby ensuring that fuel design limits are not exceeded. Knowledge Check What is a purpose of control rod bank overlap? 66 A. Provides a more uniform differential rod worth and axial flux distribution. B. Provides a more constant differential rod worth and allows dampening of xenon-induced flux oscillations. C. Ensures that all rods remain within the allowable tolerance between their individual position indicators and their group counters, and ensures rod insertion limits are not exceeded. D. Ensures that all rods remain within their allowable tolerance between individual position indicators and their group counters, and provides a more uniform axial flux distribution. Overlapping of control rod banks provides more even reactivity additions that ensure a more uniform differential control rod worth and a more uniform axial neutron flux distribution. Rev 1 TLO 2 Summary During this lesson, you learned how control rod positioning affects core power distribution. Control rods suppress the neutron flux and power production in the area around their position. This essentially makes the core power producing volume smaller requiring more power production in the unrodded volume of the core. Therefore, the flux increases radially around the core away from the control rods and axially towards the bottom of the core away from the control rods in the upper region of the core. The listing below provides a summary of sections in this TLO. 1. Core power distributions defined for unreflected, reflected, and heterogeneous reactors. Commercial reactors are heterogeneous, meaning that the fuel, control rods, moderator, coolant, etc. contained within the core are separate entities and are not uniformly mixed within the core. Flux shape within the core has a direct effect on the worth of a control rod Control rod position has a direct effect on the flux shape. These differences in flux shapes affect control rod worth and core power distribution. 2. Control rod operation considerations Flux shaping - A method of control rod operation used to control the radial and axial neutron flux distribution in a reactor core. Bank overlap - Describes a method of operating control rods where the next sequenced bank of rods begins to move (overlap) during the last 50 percent of the previous bank’s travel. Rod insertion limits – Operators must maintain the control rods above the rod insertion limits during plant operations. Rod insertion limits vary, and increase as power increases to ensure maintaining an adequate shutdown margin. Operating with the rods withdrawn at a height greater than the rod insertion limit also minimizes the control rods adverse effect on core power distribution, and limits the amount of positive reactivity that an ejected control rod could add during an accident. Rod ejection - With control rods high in the core, the amount of reactivity inserted by a rod ejection should be small enough to prevent fuel damage or an excessive power spike. Shut down margin Axial flux distribution - if control rods inserted too far in core, suppresses power production at top of core, increases power production at bottom of core. Axial flux difference – (AFD) is proportional to the difference in neutron flux between upper and lower halves of core, and may be expressed as ∆Φ = Φ top – Φ bottom 3. Power peaking and hot channel factors 4. Quadrant power tilt ratio (QPTR) effects QPTR - Shall be the ratio of the maximum upper excore detector calibrated output to the average of the upper excore detector calibrated outputs, or the ratio of the maximum lower excore Rev 1 67 detector calibrated output to the average of the lower excore detector calibrated outputs, whichever is greater. 5. Calculating quadrant power tilt ratio – example calculations 6. Reactor operator responsibilities Operate control rods with proper bank overlap. Maintain control rods above rod insertion limits. Maintain axial flux difference (ΔI) within allowed operating range by proper positioning of control rods. Maintain all control rods within specified tolerance. Move control rods at the proper speed. Now that you have completed this lesson, you should be able to do the following: 1. Explain how control rods affect core power distribution. 2. Describe the following control rod operational considerations including: a. Flux shaping b. Bank overlap c. Bank sequencing d. Rod insertion limits e. Reactor scram/trip f. Power peaking and hot channel factors 3. Describe power peaking and hot channel factors. 4. Define quadrant power tilt (symmetric offset) ratio (QPTR) and explain the long-range effects of operating with a high QPTR. 5. Given appropriate data, calculate QPTR. 6. Discuss the nuclear reactor operator’s responsibilities with regard to control rods. Control Rods Summary Module Summary This module presented the nuclear effects of control rod motion. This knowledge is essential, as control rods are the operator's first and fastest method of reactivity control. Operators use the control rods to bring the reactor critical and control the power ascension; control rods are essentially fully withdrawn at full power. Operators use the control rods mainly for control of fast-changing reactivity transients, power changes, and reactor trips. Control rods can provide coarse control, fine control, or fast shutdowns. Reactors include control rods to compensate for short-term reactivity effects due to fission product poisons, etc. TLO 1 presented control rod construction and materials, how control rods affect reactivity, and how changes in core conditions affect control rod worth. TLO 1 discussed differential and integral control rod worth, the shapes of those two worth curves in the core, and the effect of control rod position on rod worth, as well as the effects of various core conditions on control rod worth. 68 Rev 1 TLO 2 presented how control rods affect core power distribution, and methods for operators to calculate the effects of moving control rods on the power conditions in the reactor core. TLO 2 discussed a variety of control rod position aspects, including flux shaping, bank overlap, bank sequencing, rod insertion limits, reactor scram/trip, QPTR, and hot channel factors Summary Now that you have completed this module, you should be able to demonstrate mastery of this topic by passing a written exam with a grade of 80 percent or higher on the following TLOs: 1. Explain the concept of control rod worth and how it is affected by control rod design and changes in core parameters. 2. Explain how control rods affect plant operation and the core power distribution. Rev 1 69