FUNDAMENTALS OF THE ANISOTROPIC MATERIAL CONTACT CAUSTICS Damir Semenski, Ante Bakić University of Zagreb, Faculty of Mechanical Engineering and Naval Architecture, pp 102, HR-10002 Zagreb, Croatia e-mail: damir.semenski@fsb.hr, ante.bakic@fsb.hr 1. Introduction Experimental optical method of caustics is established in fracture mechanics through the stress intensity factor determination. Recently, the task of experimentation is to analyze the deformation of material surface and to assess the structural damage. Mechanism of surface damaging includes various types of abrasion, adhesion and surface fatigue. The various surface coatings and the conditions of lubrication can significantly change the type of contact. An objective is the force determination and the analysis of the isotropic body contact. The extension to anisotropy introduces the procedure, which enables the treatment of composites that are mainly of orthotropic structure. 2. Optical principle and presumptions The principle of the optical method of caustics is based on illumination of the region of high deformation gradients of the loaded specimen. The light beams are reflected from the reflective surface or propagated through the transparent specimen in such a way forming a dark spot, which depends on the amount and inclination of a contact force (Fig. 1). Fig. 2 The experimental measurements for the normal force application in laboratory conditions matched quite well to the numerical simulations in full measurement range, as shown in Fig. 3. F screen x dark spot caustics y lightening area Fig. 3 incident light h/2 h Fig. 1 i ,o is In isotropic body contact caustic coordinate y max experimentally measured value from the recorded picture of experimental caustics, as shown in Fig. 2. The presumptions of theoretical approach to anisotropic body contact are: The equations for the stress-strain state in the region near the point of force application are taken into account. The elastic constants in composites for the usual orthotropic mechanical structure have significant mismatch in the directions of the principal axes of orthotropy L and T. Field of analysis of strains and stresses is near of the force application but outside the plasticity region. Material is homogeneous from macromechanical point of view. 3. 3. Theoretical background Light beams conditions are characterized through the virtual plane at the distance z 0 , m as a scale factor and h as a thickness of the specimen. The position of the beam components on the screen can be described as follows: x' , y' f (r, , h, F , , S ij ) where r and are polar coordinates, h is thickness of material, F is force intensity and is force inclination. Material is characterized by the coefficients Sij S ji of a compliance material matrix. The dark spot will appear, surrounded by the concentrated light on the edge, at the points where the Jacobian determinant condition is satisfied: ( x , y ) J 0. ( r, ) This defines the initial curve position on the specimen surface where light beams are reflected and projected into the singular caustic curve. The solution for the optical shadow of caustics is given in the suitable for shadow dark spot simulations. 4. Simulations of the optical effects Functions are calculated by using MATLAB software package. Guide user interface has been programmed to be used interactively and user friendly when changing material properties and illumination parameters. The characteristic carbon fiber reinforced material is taken into account. The shadow formation is simulated for the material of the following mechanical characteristics: EL 149 GPa , ET 30GPa , GLT 15GPa, TL 0,06644 . Normal force is directed to the axis L of the material, causing the symmetrical shape of the optical effect shown in Fig. 4. Fig. 4. By changing the direction of the force application there will be a significant change of the shape of the singular caustics curve. The shadow optical effect is illustrated by for the force inclined by 30 degrees to the axis L, as shown in Fig. 5. Fig. 5 As the first step in the evaluation of the experimental caustics, simulations confirm the expectations for the shadows of caustics as extremely dependent upon mechanical characteristics of material and the inclination of the force. Such conclusion corresponds to the previously done experimentation in fracture mechanics is possible to be confirmed in contact problem too. References [1] Kalthoff, J.F., “Shadow Optical Method of Caustics”, chapter in “Handbook on Experimental Mechanics” (ed. A.S. Kobayashi,), Prentice-Hall, Engelwood Cliffs-New York, 1987, pp. 430-500. [2] Lekhnitskii, S.G. “Theory of Elasticity of an Anisotropic Body,” Mir Publishers (transl.. from Russian), Moscow, 1981. [3] Rossmanith, H.P.,Zhang, J., Knassmillner R.E., “Kontaktenkaustiken in orthotropen Werkstoffen”, Österreichische Ingineur-und ArchitektenZeitschrift (ÖIAZ), 136. Jg., H. 6, 1991, pp. 214218. [4] Semenski, D., Jecić, S., Goja, S., Mažar, L., “On the Method of Caustics in Contact Problem”, Proc. of 3rd Congress of Croatian Soc. of Mechanics, Cavtat-Dubrovnik, 2000, pp. 389-396. [5] Semenski, D. Bakić, A., “Approach to the Anisotropic Body Contact by the Optical Method of Caustics”, Proc. of 4th Congress of Croatian Soc. of Mechanics, Bizovac, 2003, pp. 441-447.