Clothes Washer, Wet Test (3) Wet Test, with test clothes and water The wet test was completed with different wash cycles and different spin speeds using test clothes weighing approximately two lbs (dry weight), with a high water level and a warm water temperature setting. The data acquisition device (refer to the Appendix EQ) was set to acquire data at sample rates of 64, 128, 256 and 512 Hz, with the total acquisition time of 3,120 seconds. The data acquisition device began collecting data before the wash cycle began. The wash time was measured as the total time the clothes washer takes to go through the entire wash cycle. (3.a) Clothes Washer’s entire wash cycle spin characteristic Wash Cycle Rinse Cycle Spin Cycle Figure 3.a-1 From top to bottom, Regular Wash Cycle and Fast Spin Speed, Heavy Duty Wash Cycle and Fast Spin Speed, Wool Washable Wash Cycle and Fast Spin Speed, Delicate Wash Cycle and Medium Spin Speed, Permanent Press Wash Cycle and Medium Spin Speed. The charts were plotted in Voltage versus Time. Created by Phie Theng Lee Michigan Technological University 16 Clothes Washer, Wet Test The Figure 3.a-1 on page 16 shows the clothes washer’s spin characteristics for the entire wash cycle. The charts were plotted in voltage versus time (V vs second) and were measured using the laser tachometer. The zero voltage measurements between the different wash sessions indicate when the drive motor of the clothes washer stopped. The heavy-duty wash cycle has the longest wash time compared to the others, within 2,900 seconds. The Permanent Press wash cycle has the shortest wash time, within 2,300 seconds. Figure 3.a-1 on page 16 shows that only the Regular wash cycle and the HeavyDuty wash cycle complete the Rinse cycle three times. This event could be noted from chart # 1 and chart # 2 of Figure 3.a-1 on page 16. (3.b) Foot Force Measurement for entire spin cycle The force measurement at each foot was simultaneously acquired with the measurement laser tachometer, tri-axial accelerometers (situated at various location) and load cells. The data acquisition device began collecting measurements before the clothes washer was set to operate. This way, the entire response of the clothes washer during the wash cycle will be preceded by a few seconds of blank data. Unfortunately, precise data synchronization could not be achieved without involving complicated and expensive measurement devices. Collecting measurements before the clothes washer was set to operate and including a few seconds of blank data could amend this. In this case, the measurement devices and the data acquisition device were not out of synchronization. Including a few seconds of blank data at the beginning of the measurements allowed data collection for the entire response of the clothes washer. A segment of data from the last spin cycle was used in the analysis to obtain the maximum foot force at each washing machine foot. The maximum foot force generally Created by Phie Theng Lee Michigan Technological University 17 Clothes Washer, Wet Test occurred at the wash cycles maximum and steady spin speed. Thus the analysis was performed at the last spin cycle. The data from the last spin cycle was extracted from the entire wash cycle’s data and stored as an individual segment. The total acquisition time was 3,120 seconds, using 64 Hz to 512 Hz sample rate measurements. The clothes washer contained two lbs of test clothes (dry weights), with high water level and warm water temperature setting. (Note that laundry detergent was not applied to the test clothes since its added weight is insignificant compared to the overall weight of the washtub.) The following tables are the foot force measurement results obtained in poundforce (lbf) for different wash cycles with different spin speeds. The PCB™ load cell was used for this test (refer to Appendix EQ for calibration factors). The maximum foot force obtained was highlighted in blue with the respective RPM colored in green. As shown on Figure 3.b-1 and Table 3.b-2 on page 19, they were the maximum foot force results computed from the first order cut based on frequency domain with respect to the measured rpm with half a Hertz resolution. The variances as seen among the results were largely due to the measurement sample rate used. That was clearly selfevident since it did exhibit the trend of converging toward better results with the increase in measurement sample rates. Created by Phie Theng Lee Michigan Technological University 18 Clothes Washer, Wet Test Regular wash cycle, Fast spin speed 7 64 Hz 128 Hz 256 Hz 512 Hz 6 Force, lbf 5 4 3 2 1 0 front left front right rear left rear right Load Cell Location Figure 3.b-1 Table 3.b-2 Front Left Front Right Rear Left Rear Right Force measured on the clothes washer’s feet for Regular wash cycle, Fast spin speed Sample Rate 64 Hz 128 Hz 256 Hz 512 Hz Lbf 3.9 4.1 3.1 6.1 RPM 1055.0 1001.1 812.0 1013.1 Lbf 5.6 4.0 5.7 5.0 RPM 1013.1 1008.2 1011.9 1011.0 Lbf 5.3 3.4 3.9 3.0 RPM 1013.1 1055.0 1001.1 807.1 Lbf 4.5 5.2 4.5 4.0 RPM 1013.1 1011.9 1010.0 1016.4 Created by Phie Theng Lee Michigan Technological University 19