Table of Contents CHAPTER: ION IMPLANTATION and SECONDARY ION MASS SPECTROMETRY of COMPOUND SEMICONDUCTOR MATERIALS and DEVICES Fig. 1. K implanted in Si Fig. 2. Implanted Se isotope distribution Fig. 3. Implanted GaAs MESFET: Be & Si Fig. 4. B implant-isolated device Fig. 5. 1% As stoichiometry difference Fig. 6. Generic HBT: Si emitter Be base Fig. 7. Redistributed Be base profiles Fig. 8. Zn-doped HBT base Fig. 9. C-doped HBT base Fig. 10. Reverse polarity HBT Fig. 11. Stacked device schematic Fig. 12. SIMS profile of Fig. 11 structure Fig. 13. Si in Fig. 11 device structure Fig. 14. Be & Al in Fig. 11 device Fig. 15. Different stacked device structure Fig. 16. Be doping spikes in GaAs Fig. 17. Si spikes in InGaAs Fig. 18. Si spikes in a GaAs/AlGaAs structure Fig. 19. Si profiles vs composition of a HEMT Schottky barrier Fig. 20. Be & Si in a AlGaAs nipi structure Fig. 21. Laser diode with graded Be Fig. 22. Laser diode with Zn & Si Fig. 23. Laser diode with graded Al Fig. 24. InP/GaAs laser diode with graded As Fig. 25. Undisordered superlattice Fig. 26. Disordered superlattice (surface) Fig. 27. In doping steps in HgCdTe by MBE Fig. 28. As in Fig. 27 but temperature too high Fig. 29. p/n structure in HgCdTe Fig. 30. n/p/n structure in HgCdTe Fig. 31. n/p/n structure in HgCdTe Fig. 32. Impurities at interface in device structure Fig. 33. Impurities in a quantum well Fig. 34. HEMT metalization Fig. 35. HEMT metalization Fig. 36. HEMT metalization Fig. 37. H in p- & n-GaAs with and without bias [Electron. Lett. 31, 496 (19950] Fig. 38. Implanted N in ZnSe Fig. 39. Implanted Cl in ZnSe Fig. 40. Implanted Si in ZnSe Fig. 41. Focused ion beam (FIB) implants CHAPTER: ION IMPLANTATION and SECONDARY ION MASS SPECTROMETRY of COMPOUND SEMICONDUCTOR MATERIALS and DEVICES Ion implantation and secondary ion mass spectrometry (SIMS) are well established technologies practiced in many laboratories around the world. Their application varies in respect to the type of equipment and details of the practice of the two technologies. Ion implantation is important to secondary ion mass spectrometry (SIMS) because it provides SIMS with quantification standards. SIMS is important to ion implantation because it provides isotope information for the SIMS quantification standards and depth profiles for all elements in as-implanted and thermally processed materials, and for all elements as intentional or unintentional impurities in all solid materials. SIMS is important to compound semiconductor materials because it provides very sensitive quantitative analyses of impurities, of layer structure, of doping densities, and of redistribution of dopants and impurities during processing. This paper illustrates the current status of these technologies and experimental results as examples of the two technologies. The equipment and practice of the technology of SIMS used in this work are described in reference 1. Implantation work was performed using a 400-kV custom ion mass spectrometer used as an implanter. Mass separation is performed only on fully accelerated ion beams, which are subsequently electrostatically scanned to produce uniform implantation, and with crystalline samples tilted 7° to the beam axis to minimize channeling. Elements to be implanted were ionized in an electron bombardment ion source described in reference 2. The source materials used were the pure elements for elements whose vapor pressures are high enough at temperatures up to about 800°C. Other elements were introduced into the source as fluoride gases or by heating their chlorides to temperatures up to 800°C, for example the rare earth elements. Annealing was carried out in a horizontal tube under flowing dry nitrogen. SIMS ISSUES A brief description of SIMS: Secondary ion mass spectrometry is a sensitive analytical technique (sputtering) that can detect all elements in all solid materials, in many cases with detection limits from 1013 to 1016 cm-3, and to depths of many micrometers, which is compatible with the depths of ion implantation and the thicknesses of electronics and optoelectronics devices and other microelectronics structures. Mixing of atoms in the dynamic surface being sputtered by the incident energetic ions and the equilibration/stabilization time/depth are issues that must always be addressed. SIMS technology as used in this work is described in detail in reference 1. Depth resolution in SIMS profiles is important for defining the structure of sharp interfaces and superlattices. Several factors affect depth resolution. Interface broadening is caused by surface topography and nonuniformity of layer thickness, and by ion mixing, which is caused by the penetration of the primary sputtering ions. If the layer thicknesses are uniform and the surface topography is good, then the SIMS experimental conditions become the determining factors. The mixing thickness decreases with decreasing primary ion energy and increasing angle of incidence (to a point). Reducing the primary ion energy is necessary to achieve the best depth resolution. Of the two most commonly employed primary ion species, oxygen and cesium, oxygen produces less ion mixing. The lowest practical oxygen ion bombardment energy is then used to produce the best depth resolution. For quadrupole instruments this energy may be 1 keV or less. For CAMECA sector magnet instruments, this energy is often 1.5 keV/O (3 keV for O2). The data shown here for superlattices was obtained using this experimental condition. Another factor in achieving good depth resolution is sputtering rate combined with secondary ion collection time. The sputtering rate and the collection time must be small enough to define enough data points to define a layer or interface accurately. Often information is desired from SIMS profiling of unwanted impurity species (elements) in various materials. Some of the common impurity species are from the ambient vacuum or heated components of materials growth machines. The same ambient vacuum species exist in a SIMS instrument. The lower the ambient vacuum, the lower the sputtered secondary ion intensities of these species. The higher the sputtering rate during SIMS profiling, the lower the adsorbed density of these ambient species and the lower their sputtered secondary ion intensities. Thus, for the lowest backgrounds of these species, or the best detection limits, the lowest practical vacuum and the highest practical sputtering rate should be employed. It is noted that from the last issue discussed in the preceding paragraph, that improved background and improved depth resolution cannot be achieved simultaneously because they vary in opposite dependence on sputtering rate. Often separate profiles must be measured at very different sputtering rates to achieve depth profiles with good depth resolution and with good detection limits or backgrounds for certain species (elements). These elements include H, C, N, O, Si (N2 and CO can produce signals that interfere with Si), and all elements that may have a molecular interference when any of these elements are combined with the masses of the matrix materials, which may be dozens of masses in some cases. The sputtering rate in SIMS depth profiling of multilayer/multimaterial structures is again an important issue. For fixed SIMS profiling conditions, the sputtering rates of all materials are different. Thus, the sputtering rates change whenever an interface between different materials is crossed. The depth scale of a SIMS profile is usually obtained by measuring the crater depth at the end of each profile. This depth divided by the sputtering time yields the average sputtering rate. If this rate is applied uniformly to the profile, inaccurate layer thicknesses result if different materials are sputtered. To obtain accurate layer thickness, the sputtering rates of each and every material in the structure must be measured or otherwise known (from other work or published sputtering rates -- for similar sputtering conditions). Then the total depth profile must be divided into layers of each different material and the appropriate sputtering rate applied to each layer. INTERRELATIONSHIP BETWEEN ION IMPLANTATION AND SIMS Figure 1 illustrates the combination of these two technologies via an implanted depth distribution measured using SIMS -- for a SIMS quantification standard for K implanted in Si. A quantification measure for SIMS called the relative sensitivity factor (RSF) is established by setting the integral under the depth profile equal to the accurately measured fluence of the implant [time integral of the current density (adjusted for the charge on the ion)]. This RSF can then be used at any later time to quantify doping densities by measuring the ratio of the intensity of the secondary impurity ions to the intensity of the same matrix ion for which the RSF was measured,1 the matrix being one of the elements in any selected compound semiconductor material in this case. Ion implanted standards were used to quantify the SIMS depth profiles shown below to illustrate various applications in III-V and II-VI device and materials technologies. Figure 2 illustrates the use of SIMS to measure the distribution of the total implanted fluence among isotopes of an implanted element when that element has several isotopes, and the masses are greater than about 50 m/z. In the case of Fig. 2, the intended implanted mass was 80Se, and the depth profile shows that about 93 % of the fluence was 80Se, 5 % was 78Se, and 2 % was 82Se. Quantification should be done by assigning 93% of the recorded fluence to the RSF measured using 80Se. DOPING USING ION IMPLANTATION Ion implantation is used to dope a few specific kinds of III-V devices only, not many. One class of devices that uses ion implantation doping extensively is MESFETs, especially in GaAs. Zolper3 recently described the use of ion implantation in the fabrication of high speed GaAs JFETs. Because of the statistical stopping process, the width of implantation-doped regions is too great for devices that require narrow (thin) regions, such as HBTs and HEMTs. A second issue is the difficulty of removing all of the damage created by the implantation process from these materials, some of which cannot be raised to sufficiently high temperatures. Implantation is generally not used to dope HgCdTe, an important narrow gap IIVI material (infrared detectors) because of the inability to remove the damage because of the low melting temperature of this material. Implantation is sometimes used to dope ZnSe, a wide gap II-VI material, which can more readily be annealed. Implantation is used to create isolation regions in many devices, where selected area isolation is critical and masking/lithography can be utilized in planar processing. Elements used for isolation include H, He, B, O, F, and Ar. When implantation doping is employed, several energies are often used to tailor the doping profile in depth and density. The Monte Carlo TRIM program4 can be used to design appropriate implantation schedules. Measurements of electrical performance parameters can be used to refine these implantation parameters and to tailor specific device performance. Figure 3 illustrates the application of implantation to the doping of GaAs MESFET devices and the depth profiling of dopant impurities in GaAs via depth distributions for Si and Be measured in the same depth profile using SIMS, for Cs primary ion bombardment and negative secondary ions (Cs SIMS hereafter). In this generic example, Si is introduced to create an n-type doped region at the surface, and a low density of the p-type compensating dopant Be is placed on the tail of the Si depth distribution to cause a sharper n-type profile. DEVICE ISOLATION USING ION IMPLANTATION Many semiconductor devices are laterally isolated using broad area implantation and masks fabricated using optical or electron beam lithography. The materials structures in these devices may be grown using MBE or MOCVD or any one of various other techniques. Any of a variety of elements that are not dopants may be implanted, which include H, for deep isolation, and He, B, O, F, Ar, for shallower isolation, etc. Figure 4 shows a B depth profile measured using SIMS in a commercial device (HBT) that is isolated using a B implant processing step. The device is isolated from the surface down through the base. MEASUREMENT OF STIOCHIOMETRY USING SIMS SIMS can be used to measure 1% variations in stoichiometry among layers of a material. Figure 5 illustrates the measurement of a 1% higher As concentration (intentionally grown) in the central layer of a three-layer structure of GaAs grown using molecular beam epitaxy (MBE) and measured using SIMS. This measurement demonstrates that a 1% variation in As stoichiometry can be detected by measuring the As intensity through a device structure. Statistically, the intensity of the As signal must be greater than 10 5 cts/s so that a 1% variation is statistically significant (n0.5/n<<1%). DOPANT REDISTRIBUTION SIMS can be used to measure the movement of dopants during growth and redistribution of dopants during processing, for example Be and Zn. Figure 6 shows the depth distributions of the n- and p-type dopants, Si and Be, in a generic heterojunction bipolar transistor (HBT) measured using Cs SIMS. Figure 7 shows a set of depth profiles that illustrates the manner in which Be (HBT base) can have undesired depth distributions caused by a combination of high MBE growth temperature and high Be doping density. Such measurements are used to establish a combination of MBE growth temperature and doping density that will produce the desired controlled depth profile for the p-type dopant Be (in combination with other differing materials composition that may be grown immediately adjacent to the Be-doped region). Because of this tendency for Be to have an undesired depth distribution and the need for sophisticated growth techniques to be employed to "keep it in place", other p-type dopants have been studied as alternatives, for example Zn and C. Zn is found to exhibit the same properties as Be (illustrated in Fig. 8). Carbon is a more "stable" dopant, but can be amphoteric (exhibiting both n- and p-type behavior) and is sometimes difficult to introduce using MBE, but is also introduced using metalorganic chemical vapor deposition (MOCVD). Figure 9 shows a profile for a C-doped base region. Sometimes the reversed polarity of HBT devices is desired, in which case the locations of n- and p-type dopants are reversed; Figure 10 shows such a case, in which Be and Si are reversed compared with Fig. 6. VERTICALLY STACKED DEVICES A more sophisticated application of these technologies is the vertical stacking of more than one device structure during MBE growth, and the measurement (verification) of the materials structure and the presence, location, and density of the dopants in such complicated structures. One example is the stacking of an HBT on a HEMT (high electron mobility transistor) on an RTD (resonant tunneling device), as is illustrated in Fig. 11. Figure 12 shows a SIMS depth profile of such a device. The clarity is improved in Fig. 13 where only the profile of Si is shown (two isotopes), and in Fig. 14 where Be and Al are profiled. Figure 15 shows a different kind of multi level device structure. PROCESSING ECONOMICS VIA SIMS Another significant application is verification of epilayer growth before investment of 30 to 80K$ in processing (otherwise only to learn too late that the structures were not grown exactly according to specifications or that dopants redistributed during growth). By knowing the relative sputtering rates of the differing materials used in any selected device structure, the thicknesses of the various layers of materials as grown using any growth technique can be measured in the same depth profile in which are measured the doping densities and depth distributions. All of the profiles shown so far illustrate this kind of analysis. When the depth profiles are not as designed, the particular growth run is scrapped and no further cost is wasted on subsequent processing. DOPING SPIKES Another application of SIMS is the measurement of the areal density of doping spikes (deltas) grown in semiconductor device structures. While the energy/momentum aspects of the SIMS sputtering process "spread out" the atoms that may be present in a partial monolayer of an impurity "grown in" during MBE growth, the integral of all of the atoms in that narrow depth profile of a grown in doping "spike" is an accurate measure of the areal density of that spike. Figures 16, 17, and 18 illustrate such measurements for Be and Si in GaAs, InGaAs, or AlGaAs structures (Cs SIMS). SCHOTTKY BARRIER VARIATION A more specialized measurement is illustrated in Fig. 19, where the variation of the Si doping profile is shown as a function of the Schottky barrier composition in a HEMT device structure. NIPIs Figure 20 shows how both the Si and Be doped regions can be measured in GaAs/AlGaAs "nipi" structures in one depth profile (Cs SIMS). LASER DIODES A series of SIMS depth profiles of laser diodes is shown in Figs. 21 through 24. In these devices, the first thick layer is p-type, doped with Be (Fig. 21, in which the Be is seen to be graded) or with Zn (Fig. 22), the second thick layer is n-type, doped with Si (Figs 22 and 23), and the central quantum well may have various compositions, including InGaAs as in Fig. 22 and Fig. 23 (in which the Al in AlGaAs is seen to be graded on both sides). The structure may be InP with a GaAs well with graded As composition as shown in Fig. 24 (with a GaAs cap layer). SUPERLATTICES AND DISORDERING Superlattice disordering can be studied using SIMS, as illustrated in Figs. 25 and 26. Figure 25 shows the definition of 66 periods of an undisordered GaAs/AlGaAs superlattice in 0.72 mm of depth, or about 5.5 nm per layer. In Fig. 26, the effect of an intentional disordering of a GaAs/AlGaAs superlattice near the surface is seen; the layer thickness in this case is about 12 nm. II-VI DEVICES A few examples of narrow gap II-VI device and test structures are shown in Figs. 27-31. Figure 27 shows an O2 SIMS profile of a growth test structure designed to demonstrate the capability to vary in a controlled manner the doping density of In HgCdTe MBE epilayers. Figure 28 illustrates the degradation that results when the growth parameters are not optimized in a similar structure. Doping profiles measured using O 2 SIMS are shown in Figs. 29, 30, and 31, respectively, for n-p and for p-n-p structures of two relative thicknesses in HgCdTe. ZnSe is representative of wide bandgap II-VI materials, and has been implanted with a variety of elements to attempt to achieve electrical and optical activation. One such study was carried out with P. Lowen and K. Jones at Univ. FL, which included implantation with N and with Cl as potential n and p-type dopants followed by rapid annealing. "Although good acceptor and donor activation were realized optically, no significant electrical activity was observed." was the conclusion of those studies. SIMS results showed that the depth profiles of N and Cl do not change with annealing for up to 10 s at 500 and 700°C, respectively. No redistribution of N was observed for a 700°C/20 min anneal. The diffusivity of N in ZnSe was shown to be less than 5x10-17 cm2/s at 700°C, suggesting that N diffuses substitutionally and not interstitially. Figures 38 and 39 show profiles for N and Cl implanted in ZnSe, measured using Cs SIMS. Figure 40 shows the profile of 2-MeV Si implanted in ZnSe (Cs SIMS). IMPURITY INCORPORATION SIMS can be used to measure the unintentional incorporation of elements (impurities) during the materials growth process or other device processing steps. Common examples of such elements are H, C, N, O, alkalis, and elements that create deep traps that can reduce the lifetime of minority carriers in device structures, such as transition metals. Figure 32 illustrates the measurement of C and O at the interfaces between different layers used to fabricate devices. Figure 33 shows the detection of undesired Fe in the well of a III-V device structure. METALIZATIONS Metalization layers on III-V devices can be studied for composition and interdiffusion using SIMS depth profiling. Figure 34 shows a Au/Ni-Ge metalization on a thin GaAs device layer. Figure 35 shows a similar structure where the Ga has diffused out through both the NiGe and the Au layers, and the Ni-Ge has diffused out into the Au layer. Figure 36 shows a structure that is Ti-Pt//Au/Ni-Ge on a thin GaAs layer. The Ga has diffused out to some degree and the Ti and Pt have diffused into the Ge-Au, but not into the GaAs. The deep sides of the SIMS profiles are "smeared" by the dynamic sputtering process, and some experienced interpretation is required. PASSIVATION Hydrogen can be used intentionally to passivate device structures, or it may be introduced unintentionally during processing and cause undesired passivation of electrical characteristics of devices. Figure 37 illustrates the former case in which hydrogen (as 2H to enhance SIMS detection) was introduced from a plasma at 250°C under 0 and 150 V bias into both p- and n-type GaAs. Significant differences in diffusivity are observed, SIMS profiles showing penetration up to 15 mm in this case (Cs SIMS). FOCUSED ION BEAMS (FIB) The final illustration (Fig. 41, O2 SIMS) is for a focused ion beam (FIB) implant of Ga into Si to show the effect of the usually used nominally normal angle of incidence for FIB implants in comparison with a "standard" 7° tilt (between incident beam and the <100> of the crystal) and a normal incidence (0° tilt) implant performed in a custom ion mass spectrometer "implanter". This profile could relate to the use of FIB Ga ion beams in GaAs technology as well. One application of FIB technology is to remove material in small and specific locations in microelectronics circuitry, sometimes to cut a section of vertical and lateral structure for analyses using other diagnostic techniques, and sometimes to reroute or repair circuitry. III-NITRIDES Ion implantation is currently being studied as a technique to dope and isolate devices and structures in the wide bandgap, high temperature III-nitride compound semiconductors (AlN, GaN, AlGaN, InAlN, and InGaN). This work is not discussed here because it is the specific subject of another paper, which includes doping by rare earth elements for optoelectronics. REFERENCES 1. R.G. Wilson, F.A. Stevie, and C.W. Magee, Secondary Ion Mass Spectrometry [Wiley, New York, 1989] 2. R.G. Wilson, Ion Mass Spectra [Wiley, New York, 1974] 3. C.C. Zolper, A.G. Baca, M.E. Sherwin, and R.J. Shul (Sandia National Laboratory), Paper No. 768 at 188th Electrochemical Society Meeting in Reno NV, May 1995 4. To obtain a copy of the TRIM program, contact J.F. Ziegler, IBM Watson Lab, Yorktown Heights, NY 10598. Figure captions Fig. 1. K implanted in Si Fig. 2. Implanted Se isotope distribution Fig. 3. Implanted GaAs MESFET: Be & Si Fig. 4. B implant-isolated device Fig. 5. 1% As stoichiometry difference Fig. 6. Generic HBT: Si emitter Be base Fig. 7. Redistributed Be base profiles Fig. 8. Zn-doped HBT base Fig. 9. C-doped HBT base Fig. 10. Reverse polarity HBT Fig. 11. Stacked device schematic Fig. 12. SIMS profile of Fig. 11 structure Fig. 13. Si in Fig. 11 device structure Fig. 14. Be & Al in Fig. 11 device Fig. 15. Different stacked device structure Fig. 16. Be doping spikes in GaAs Fig. 17. Si spikes in InGaAs Fig. 18. Si spikes in a GaAs/AlGaAs structure Fig. 19. Si profiles vs composition of a HEMT Schottky barrier Fig. 20. Be & Si in a AlGaAs nipi structure Fig. 21. Laser diode with graded Be Fig. 22. Laser diode with Zn & Si Fig. 23. Laser diode with graded Al Fig. 24. InP/GaAs laser diode with graded As Fig. 25. Undisordered superlattice Fig. 26. Disordered superlattice (surface) Fig. 27. In doping steps in HgCdTe by MBE Fig. 28. As in Fig. 27 but temperature too high Fig. 29. p/n structure in HgCdTe Fig. 30. n/p/n structure in HgCdTe Fig. 31. n/p/n structure in HgCdTe Fig. 32. Impurities at interface in device structure Fig. 33. Impurities in a quantum well Fig. 34. HEMT metalization Fig. 35. HEMT metalization Fig. 36. HEMT metalization Fig. 37. H in p- & n-GaAs with and without bias [Electron. Lett. 31, 496 (19950] Fig. 38. Implanted N in ZnSe Fig. 39. Implanted Cl in ZnSe Fig. 40. Implanted Si in ZnSe Fig. 41. Focused ion beam (FIB) implants Fig1 Fig2 Fig3 Fig4 Fig5 Fig6 Fig7 Fig8 Fig9 Fig10 Fig11 Fig12 Fig13 Fig14 Fig15 Fig16 Fig17 Fig18 Fig19 Fig20 Fig21 Fig22 Fig23 Fig24 Fig25 Fig26 Fig27 Fig28 Fig29 Fig30 Fig31 Fig32 Fig33 Fig34 Fig35 Fig36 Fig37 Fig38 Fig39 Fig40 Fig41