Nitrogen containing carbon nanotubes as supports for Pt – alternate anodes for Fuel cell applications. T.Maiyalagan and Prof. B. Viswanathan Department of Chemistry, Indian Institute of Technology, Madras Chennai 600 036, India 1 FUEL CELLS Direct Energy Conversion Vs Indirect Technology Thermal Energy ICE Mechanical Energy Fuel Cell Chemical Energy Electrical Energy 2 BATTERIES/ICE /FUEL CELLS • Batteries – Needs recharging – Dangerous chemicals • Internal combustion engines - Carnot limitations - Moving parts and hence friction - Noisy 3 C. K. Dyer, J. Power. Sources, 106 (2002) 245 FUEL CELLS – ADVANTAGES EFFICIENCY RELIABILITY CLEANLINESS UNIQUE OPERATING CHARACTERISTICS PLANNING FLEXIBILITY FUTURE DEVELOPMENT POTENTIAL 4 VARIOUS TYPES OF FUEL CELLS dadf 5 HOW DOES PEMFC WORK ? O2 + 4H+ + 4e-2H20 2H2 4H+ + 4e- 6 2H2 + O2 2H2O 4 Cathode catalyst Anode catalyst H2 O2 Stack of several hundred Electrolyte frame 7 Bipolar plate ADVANTAGES OF LIQUID FUELS • Higher volumetric and gravimetric densities • Easier to transport • Storage and handling 8 CHEMICAL AND ELECTROCHEMICAL DATA ON VARIOUS FUELS G0, kcal/mol E0theor (V) E0max (V) Energy density (kWh/kg) Hydrogen -56.69 1.23 1.15 32.67 Methanol -166.80 1.21 0.98 6.13 Ammonia -80.80 1.17 0.62 5.52 Hydrazine -143.90 1.56 1.28 5.22 Formaldehyde -124.70 1.35 1.15 4.82 Carbon monoxide -61.60 1.33 1.22 2.04 Formic acid -68-20 1.48 1.14 1.72 Methane -195.50 1.06 0.58 - Propane -503.20 1.08 0.65 - FUEL 9 WHY METHANOL ? High specific energy density Clean liquid fuel Larger availability at low cost Easy to handle and distribute Made from Natural gas and renewable sources Possible direct methanol operation fuel cell Economically viable option Heinzel et al, J. Power Sources 105 (2002) 250 10 Direct Methanol Fuel Cell (DMFC) Overall Reaction CH3OH + 3/2O2 +H2O CO2 + 3H2O Ecell = 1.18 V Anode CH3OH + H2O CO2 + 6H+ + 6eEo = 0.046 V (electro-oxidation of methanol) Driven Load e- Cathode e- 3/2O2 + 6H+ + 6e- 3H2O Eo = 1.23 V H+ Oxygen Carbon Dioxide H+ Methanol + Water Anode Diffusion Media Water H+ Anode Acidic Electrolyte Catalyst Solid Polymer Layer Electrolyte: PEM (Proton Exchange Membrane) Nafion 117 Cathode Diffusion Media Cathode Catalyst Layer Acidic electrolytes are usually more advantageous to aid CO2 rejection since insoluble carbonates form in alkaline electrolytes 11 Advantages of DMFC Technology • Longer membrane lifetime due to operating in aqueous environment • Reactant humidification is not required Compared to H2 Systems with Methanol Reformer • Low operating temperature of DMFC results in low thermal signature • DMFC system has faster start-up and load following • DMFC system is simpler and has lower weight and volume • Can use existing infrastructure for gasoline G.G. Park et al., Int.J. Hydrogen Energy 28 (2003) 645 12 Status of DMFC Technology • Large number of companies working on DMFC technology for consumer applications • Commercialization of DMFCs for cell phones and laptops expected within 2-3 years • Cost of DMFCs is coming down, and becoming competitive with Li batteries 13 DIFFICULTIES IN DMFC POOR ANODE KINETICS FUEL CROSSOVER ELECTROCATALYSTS 14 Challenges for DMFC Commercialization COST Cost of stacks DECREASE OF NOBLE METAL LOADINGS Overall objective: Reduce catalyst cost for direct methanol fuel cells Present objective Utilization Stability Template synthesised CNT as the support for Pt, Pt-Ru, Pt-MoO3 15 CNT: Concentric shells of graphite rolled into a cylinder Why Supported Catalyst? High Temperature What is the support? How to choose better Support ? 16 THE PROMISE OF NANOTUBES SUPPORT ● Single walled nanotubes are only a few nanometers in diameter and up to a millimeter long. ● High conductivity. ● High accessible surface area. ● High dispersion. ● Better stability. 17 18 Why Nitrogen containing carbon nanotubes? Good electronic conductivity. Electronic structure and band gap can be tuned by varying the nitrogen content . Addition of nitrogen increases the conductivity of the material by raising the Fermi level towards the conduction band . Catalytic properties of the surface are determined by the position of the Fermi level of the catalyst. Consequently Fermi level acts as a regulator of the catalytic activity of the catalyst. The nitrogen functionality in the carbon nanotube support determines the the size of Pt by bonding with lone pairs of electrons at the nitrogen site. Pt bound strongly to nitrogen sites so sintering doesn’t takes place. The increased electron donation from nitrogen bound carbon nanotubes to Pt might be responsible for enhancement in kinetics of methanol oxidation. 19 Synthesis Of Nitrogen containing carbon nanotubes Present work NITROGEN CONTAINING POLYMERS PPP N= 0% PVP PPY PVI N=12.9% N=21.2% N=33.0% 20 Schematic Diagram impregnation Polymer Polymer solution ALUMINA MEMBRANE carbonization 48 % HF 24 HRS CNT 21 SYNTHESIS OF PVP-CNT PVP In DCM Alumina membrane Carbonization Ar atm PVP/alumina 48% HF 24 hrs CNTPVP 22 Carbonization apparatus 23 Thermogravimetric analysis 24 ELEMENTAL ANALYSIS EXPERIMENTAL at 9000C CALCULATED SAMPLE %C %N %H %C %N %H PPP-CNT 93.0 0.00 4.9 92.3 0.00 1.8 PVP-CNT 64.82 12.62 8.17 86.98 6.63 0.81 25 SEM PICTURE OF PVP -CNT (a) The top view of the CNTs. 26 SEM PICTURE OF PVP -CNT (b) The lateral view of the well aligned CNTs ( Low magnification) . 27 SEM PICTURE OF PVP -CNT 28 (c) The lateral view of the well aligned CNTs ( High magnification) . TEM PICTURES OF PVP -CNT 200nm HR-TEM images of carbon nanaotubes obtained by the carbonisation of polyvinyl pyrolidone (a-b) Carbonisation at 1173 K, 4hrs 29 RAMAN SPECTRUM Intensity (arbitrary unit) 0.0025 D-Band G -Band 0.0020 0.0015 1650 1500 1350 1200 -1 Raman shift (cm ) 30 FT – IR SPECTRUM 31 FT – IR SPECTRUM C=C O-H C=N C-N 32 XPS - SPECTRA C1s 284.5 N1s Intensity (arb.units) Intensity (arb.units) 397.6 287.05 275 280 285 290 Binding Energy (eV) 295 392 396 400 Binding Energy (eV) 399.4 404 33 Loading of catalyst inside nanotubes 73mM H2PtCl6 12 hrs H2 823 K 3 hrs 48% HF 24 hrs 34 TEM PICTURE OF Pt/CNT EDX spectrum 35 TEM PICTURE OF Pt/CNT 36 ELECTROCHEMICAL STUDIES Electrode Fabrication 10 mg CNT/ 100 l water Ultrasonicated, 30 min Dispersion (10 l) / Glassy Carbon (0.07 cm2) Dried in air 5 l Nafion (binder) Solvent evaporated ELECTRODE 37 METHANOL OXIDATION Cyclic Voltammograms of (a) Pt in 1 M H2SO4/1 MCH3OH run at 50 mV/s 38 Cyclic Voltammograms of (b) GC/ETek 20 % Pt/C Nafion in 1 M H2SO4/1 MCH3OH run at 39 50 mV/s Cyclic Voltammograms of (c)GC/CNTpvp-Pt--Nafion in 1 M H2SO4/1 MCH3OH run at 50 mV/s 40 Electrochemical activity of the electrodes based on carbon nanotubes in comparison with commercial catalysts for methanol oxidation Electrode Activity Ipa(mA/cm2) Pt GC/ETek20%Pt/C-Naf GC/CNT-Pt-Naf 0.076 11.4 57 Data evaluated from cyclic voltammogram run in 1M H2SO4/1M CH3OH at 50 mV/s 41 Conclusions 1. The template aided synthesis of carbon nanotubes using polymer as a carbon source yielded well aligned carbon nanotube with the pore diameter matching with the template used. 2. The higher electrochemical surface area of the CNT and the highly dispersed catalytic particles may be responsible for the better utilization of the catalytic particles. The tubular morphology might be the reason for the better dispersion. 3. The higher activity of the nitrogen containing carbon nanotube catalyst suggest that the Nitrogen present in the carbon nanotube (after carbonisation) plays an important role not only in the dispersion, but also in increasing the hydrophilic nature of the catalyst. 4. There is a correlation between the catalytic activity of the carbon nanotube electrode material and the nitrogen concentration (at%). Future work will be focused on ways to enrich the N content42on the surface of CNT supports. 43