Windsor Beach Technologies, Inc.
ISO 9001; ISO 13485 Certified
AS 9100 Aerospace Certified
FDA Registration: 3004493876
NADCAP AS 7003 Non-Conventional Machining & Non-Destructive Testing Certified
Welcome to
Windsor Beach Technologies
1. We are AS9100, ISO 9001, ISO 13485 & NADCAP AS7003 (Non-Destructive Testing &
Non-Conventional Machining) Certified with significant inspection and measurement
assets.
2. We use statistical process techniques to control machine processes.
3. Our machine tools include 9 Swiss Style Turn machines (including 13 axis) for the most
efficient processing of small turned components.
4. Additionally, we have 11 CNC Mills with a variety of trunnion and indexer options.
Included are 2 new 40 Taper OKK Horizontal Mills and a HAAS UMC750 5-Axis
Mill.
5. To round out our shop we have Wire, Sinker and Drill EDM, CNC Lathes, Tig Weld,
and Assembly.
6. We support JIT, Kanban, and forecasting type orders. Our staff is very familiar with
new customer specifications and inventory initiative requirements for first article,
PFMEA's, and Control Plans.
7. Participation in design reviews by our skilled staff and assistance during prototyping is
provided to develop the most efficient manufacturing process. Customer
confidentiality is respected at all times.
Parts & Assemblies – Product Realization
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PMI - Positive Material Identification procedures verify EVERY BAR OF MATERIAL
at receipt and in-process to safeguard against Material Substitution using an on-site x-ray
analyzer.
Drawings, routing, set up sheets, and work instructions are developed for each job.
JobBoss, an integrated software package, helps to coordinate traceability and shop floor
control.
Machined parts pass in-process inspections that are based on machine capabilities for the
tolerances of each feature and machine process.
Finished parts pass final inspection and may include 100% inspection for critical or major
dimensions as required by customers.
FAIR, PFMEA, CPK Study, and a variety of specific customer required reports are
supported for most jobs.
High Temp alloys for Aerospace customers can be machined and EDM’d.
Experience machining both Conventional Metals (303-304-316-4140-4150-625-INCO
625-HAST X-Titanium) and Plastics (CPVC-Delrin150E-ABS-Nylon-Kynar).
Quality is our Top Priority
Quality Department
• ISO 9001
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ISO 13485
AS9100 and FDA Registered.
Calibration System certified by an outside calibration service.
“Controlled if in Red” stamp procedures.
Efficient routing and inspection plan system.
Bench inspections with the addition of SPC techniques by operators at machine.
Experience meeting customers FAIR,
in process, and critical dimension
requirements including PFMEA
and capability studies.
Calibration of all Measuring Tools / Gages
Up to 1.25”
Capabilities
13-axis SWISS Turning
Machines
Up
to to
1.25
Up
diameters”
32mm
diameters
Machine Processes:
Swiss Turn (9)
CNC Milling (11)
CNC Turning (7)
EDM Wire (2)
EDM Sinker (2)
EDM Drill (1)
Carbon Milling
OD Grind
Surface Grind
ID OD Face Grind
Laser Marking
Tig Welding
Machine tools are late model and
high quality with proven CPK values.
11 CNC Mills including 2 New Horizontal Mills & 1 New 5 Axis Mill
Assembly and test ready.
2008 Investment
EDM Department with
Special Process Approval
Horizontal Mill to
expand milling capabilities.
2008 Capital Investment exceeded $1.3 million.
Significant department improvements include:
Creation of EDM area with Special Process approval – Wire, Sinker, EDM Drill and dedicated carbon mill
CNC Milling grew to 12 machines after adding Vertical Mill with probe technology and a 40 taper horizontal mill.
Tig weld area to offer complete assemblies to Instrument customers.
2009 Investment
Kellenberger Grinder
EDM Department
Dedicated Carbon Mill
2009 Capital Investment exceeded $400,000
Significant department improvements include:
Kellenberger Grinder for complex CNC OD, ID and Thread Grinding to compliment existing grinder assets.
Carbon Mill for repeatable and faster Electrode machining. Electrodes stocked in the 32 station carousel enables
our CNC EDM Sinker to run as a lights out operation.
2010 Investment
Horizontal Mill to expand
milling department.
L20E swiss turn to expand
swiss turn department.
2010 Capital Investment exceeded $550,000
Significant department improvements include:
CNC Milling grew to 13 machines after adding another 40 taper horizontal mill.
Citizen Swiss Turning grew to 6 machines after adding another L20E swiss turn.
2012 Investment
Citizen M16Y to expand
the swiss department.
2012 Capital Investment Estimated At $700,000
Significant department improvements include:
Citizen Swiss Turning grew to 9 machines after adding a Citizen M16Y
2013 Investment
Clean-Well Lit Shop Areas
Windsor Beach Technologies, Inc.
Clean Room for
Packaging
Stocking Programs
23,000 Sq’ Building
Calibrated Inspection
Area
ISO 9001 , ISO 13485 and AS9100 Registered NADCAP AS7003 (Non-Destructive
Testing & Non-Conventional Machining FDA Registration : 3004493876
2014 Investment
2014 Investment
CAD / CAM Capabilities
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High speed internet connection (T-1) line.
On site server connects all PC’s in the facility.
Dedicated laptops to machines.
Master Cam package to import solid files for post processing.
Import solid file types: ProEngineer-SolidWorks-SolidEdge-AutoCADUnigraphics.
• IGES entities imported: All 2D and 3D wire frame geometry.
• Files are used to develop the machine programming code and Zeiss CMM
programs.
Quick Response Times
Machining Equipment
(1) Kellenberger Grinder KEL-VISTA UR 175/1000 CNC OD, ID and Thread Grinding
(1) Okamoto ACC 12" X 24" Surface Grinder
(1) Okamoto Model CNC Cylindrical Grinding Machine. Capacity: Maximum Grind Diameter 8.0",
Distance Between Centers 19.68", Maximum Weight Between Centers 132lbs
(1) Mori Seiki NL2500 CNC Turning Center. Capacity: Chuck 10", Maximum Turning Diameter
14.4", Maximum Turning Length 27.7", Bar Capacity 3.1"
(1) Mori Seiki DuraTurn CNC Turning Center. Capacity: Chuck 10", Maximum Turning Diameter
14.5", Maximum Turning Length 20.1", Bar Capacity 3.1“
(2) Haas ST20 SSY CNC Turning Center with Live Y Axis 10” Max Cutting Diameter 21” Max
Turn Length
(1) Haas DS30 SSY CNC Turning Center with Live Y Axis 16” Max Cutting Diameter 23” Max
Turning Length
(1) Okuma L1420 CNC Turning Center 12” Chuck 32” Between Centers
(1) Cincom Citizen K16 CNC Swiss Lathe 7 Axis 16mm x 12’ Bar Stock Capacity
(3) Cincom Citizen L20 CNC Swiss Lathe 7 Axis 20mm x 12’ Bar Stock Capacity
Machining Equipment (cont.)
(1) Cincom Citizen L20E CNC Swiss Lathe 7 Axis 20mm x 12’ Bar Stock Capacity
(1) Cincom Citizen L32 CNC Swiss Lathe 7 Axis 32mm x 12’ Bar Stock Capacity
(1) Cincom Citizen M16Y CNC Swiss Lathe 13 Programmable Axis 16mm x 12’ Bar Stock
Capacity
(1) Star SB20E CNC Swiss Lather 7 Axis 20mm x 12’ Bar Stock Capacity
(1) Star SR20J CNC Swiss Lathe 7 Axis 20mm x 12’ Bar Stock Capacity
(2) Agie Charmilles FI 440 Wire Edm
(1) Agie Charmilles FO 350 Sinker
(1) Mitsubishi EA8 Sinker
(1) Edm Drillmate 430i capable of 5 Axis Edm Drilling
(1) Mori Seiki Dura Vertical 5100 CNC Milling Machine Travel 41”X / 21”Y / 20”Z
(2) OKK HM500S Horizontal CNC Milling Machine Travel 24.8”X / 24.41”Y / 27.95”Z
(3) Okuma ES V4020 Vertical CNC Milling Machine Travel 40”X / 20”Y / 20”Z
(1) Haas VF-2 Vertical CNC 5 Axis Milling Machine Travel 40”X / 20”Y / 20”Z
(2) Haas Mini Mill Vertical CNC Milling Machine Travel 20”X / 16”Y / 20”Z
Machining Equipment (cont.)
(1) Haas UMC 750 CNC 5 Axis Milling Machine
(1) Haas VF-0 Vertical CNC Milling Machine Travel 40”X / 20”Y / 20”Z
Major Inspection Equipment
(1) Zeiss Contura G2 CMM - New 2007
(1) Magnaflux Magnetic Particle Inspection Machine Model D-2060, 460V, 12" Coil with
Demag. (Level 2 Inspection Certified)
(1) OGP Smart Scope with Renishaw Touch Probe System - New 2003
(1) OGP Smart Scope – New 2011
(1) Brown & Sharp CMM, Model Gage 2000 - New 2003
(1) Ram Optical Measurement Machine - New 2003
(1) Deltronics Optical Comparator with Automatic Edge Finder and Digital Readouts
(2) Borescopes with Cameras and 17" Monitors
(1) Keyence IM-6225 Image Dimension Measuring System – New 2014
Stocking / Inventory Programs
Currently support Kanban Contracts with
2 day delivery lead time for Aerospace
customer.
Currently support inventory management
program with 3 day JIT releases for
medical parts customer.
Focus set up reduction efforts toward part
families to reduce batch sizes.
Use web based customer portals daily for
inventory, shipping, and performance
tracking.
Long Term Growth Plans
Strong working relationship with the Erie County Economic Development
Corporation.
Adjacent land options available.
Unlimited resources with long-term contract considerations