Studio 5000 Engineering and Design Environment V21 Highlights Rev 5058-CO900C Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 1 Introducing Studio 5000 Engineering and Design Environment -PRESENT- -FUTURE- Logix Designer (V21) View Designer (V22) Programming and configuration for Logix controllers. Graphical design environment for View 5000 HMIs. Existing RSLogix 5000 user interface retained with new shared components. New User Interface. Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 2 Logix Extended Tag Properties Decreased Troubleshooting Time & Faster Time to Market T101.Level T101.Level.@EU T101.Level.@Min T101.Level.@Max Simplify your Logix application No need to create custom data structures for commonly used tag information Develop your application faster and reduce errors Use Min/Max tag limits programmatically, or propagate to third party HMI after moving to a local tag. Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 3 Extended Tag Properties: Value for Machine/Equipment Builders Faster time to market with more efficient development 1. Create tag Development Time = 2. Enable choices Auto-Generated Tank_Level Tank_Level.@EU Tank_Level.@Min Tank_Level.@Max Profitability Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 4 Extended Tag Properties: Value for End Users Faster Troubleshooting with Standard Naming Conventions Troubleshooting with Non-Standard Naming More Cost More Downtime Troubleshooting with Extended Tag Properties Less Cost More Uptime Maintenance Costs Extended Tag Properties (Standard Naming) Faulted 3:00 am .Level .Level.@Name .Level.@Description .Level.@EU .Level.@Min .Level.@Max Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 5 Pre-V21 Project Documentation Storage Comments/Descriptions Stored on PC L6 Controller CPU User Memory (Volatile/RAM) Engineering PC “.ACD” Comments/Descriptions Rung Tag UDT AOI Task Program Routine Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 6 New V21 Project Documentation Storage Reduce File Management Efforts L7 L6Controller Controller CPU User User Memory Memory (Volatile/RAM) (Volatile/RAM) Engineering PC “.ACD” Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 7 New Non-Volatile Extended Memory L7 Controller CPU Storage is completely independent of user memory space User Memory (Volatile/ RAM) Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 8 Project Documentation Storage: Value for Machine Builders and End Users L7 Controller CPU User Memory (Volatile/RAM) Improved Maintenance Response Time (End User) Improved Revision Management Easier project maintenance Comments/Descriptions are Always Available Faster Time to Market (OEM) Multi-user Development No Risk to Losing Project Documentation Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 9 Updated FT A&E Alarm State Model Simplifies application creation to easily follow ISA 18.2 recommendations ISA S18.2 Alarm State Transition Diagram FT A&E vs. ISA 18.2 terminology: Shelve = Shelved Suppress = Suppressed By Design Disable = Out Of Service Source: International Society of Automation. (2009). ANSI/ISA-18.2-2009 - Management of Alarm Systems for the Process Industries. Research Triangle Park: ISA Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 10 Shelving Function for Alarms Reduce Costly Mistakes by Assuring Alarms are Noticed IN ALARM Click to Shelve Shelved Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 11 Selectively Apply Duration to ALMA Increase Productivity by Eliminating Nuisance Alarms High Limit Temperature High High Limit Time Min Duration To Trigger Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 12 New Controller Based Alarm Log High Availability of Alarming Data Reduces Material Losses Alarm Log = Communications Loss Circular File Stores Alarm Transitions FactoryTalk View 6.x and 7.x Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 13 Expanded FT A&E System Limits Scale to Larger Applications Expanded FTA&E Limits in FactoryTalk View 7.0 Servers Current Tested Limits FactoryTalk View 7.0 Target FT A&E Servers (Non-Redundant) 2 Servers 10 Servers 2 Server Pairs 10 Server Pairs 10 Servers 10 Servers 5 Server Pairs 10 Server Pairs Current Tested Limits FactoryTalk View 7.0 Target FT A&E Clients 20 Clients 50 Clients FT View Clients 50 Clients 50 Clients FT A&E Servers (Redundant) FT View Servers (Non-Redundant) FT View Servers (Redundant) Clients Eliminates barrier that may have led to use of HMI Classic Alarming More servers enable logical segregation of FT A&E servers by processing area Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 14 Controller Support Roadmap V20 is in extended maintenance mode Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Operating System Support Knowledgebase Answer ID 67020 “RSLogix 5/500/5000 on Windows Vista and Windows 7“ Copyright © 2012 Rockwell Automation, Inc. All rights reserved. V21 MOTION FEATURES Copyright © 2012 Rockwell Automation, Inc. All rights reserved. EtherNet/IP CIP Motion Encoder Eliminate Extra Wiring and Complexity EtherNet/IP DLR support 18 bit resolution Single-turn and multi-turn absolute 842EM-S 842EM-M IP67 Packaging, M12 connectors Solid and Hollow shaft options CIP Motion Feedback Only axis support Use as master axis for gear, PCAM, MDSC Provides a master axis solution when using the Kinetix 350 drive or Kinetix 5500 drive Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 18 High Performance Position Driven Outputs (PLS) More points per Output Cam from 8 to 16 Position based output control MAOC motion instruction with RSLogix 5000 graphical profile editor Map to any output - boolean or physical Advanced PLS features Output Cam Function in CompactLogix Benefits Any axis can control outputs using position & velocity Physical or virtual axes Multiple output module options Standard outputs Outputs with CIP Sync for high performance 1756-OB16IS - 8 outputs/module 1756-OB16IFS - 16 outputs/module 1732E-OB8M8SR – 8 outputs /module » EtherNet/IP DLR » Use with ControlLogix or CompactLogix Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 19 Kinetix 5500 CIP Motion Servo Drive Lower Installation Costs 50% less cabinet space 70% fewer wiring terminations 60% less cable runs required VPL Servo motor single cable connection Flexible Machine Architecture Single or Multiple Axis configurations Shared AC/DC Bus configurations Servo or V/Hz – Induction and PM motors Embedded switch DLR support Meets Global Machine Standards 195-528 VAC Input Voltage Hardwired Safe Torque Off 1A to 23A continuous Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 20 Kinetix VPL Servo Motor .4-31.5 NM Continuous Torque Range Single cable 27% lower cable cost 60% less wiring Windings options matched to drive ratings allow for optimized system sizing and costs Flat speed/torque curves deliver twice as much power at high speeds delivering 20% savings Integrated Mechatronic functions simplify commissioning and reduce operational costs Based on proven magnetic core MP technology for market leading reliability and performance Energy efficient drive/motor match and green shunt 50% less energy 15% lower costs Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 21 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Introducing ControlLogix Peer-to-Peer I/O Expanded Application Capabilities 1756-OB16IEF 1756-LSC8xIB8I 1756-IB16IF Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 23 What is Peer-to-Peer I/O Control? Peer-to-Peer I/O Control is output actuation based on input data, independent of the programmable automation controller (PAC). Throughput speeds are drastically reduced as outputs are turned on and off without intervention from the PAC. Here’s how it works: 1. The input module is configured to “produce” data 2. The output module establishes a connection to the input module 3. The output module “listens” for the data the input module is producing 4. The output module energizes outputs when it “hears” the required parameters Configuration Input Module produces data Controller Info Output Configuration Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 24 Example Use Cases: Peer-to-Peer I/O Control Peer control allows outputs on the 1756-OB16IEF module to energize within 50µS of input peer pre-conditions being met. Max # of Pulses Per Cycle Limit Glue Apply Glue Now Sensor Trigger an Event Based Task Single Input OR a Combination of Inputs * * * * S S * Variable Pulse train to Heating Element from PID Calculation S S * * Glue Gun Control * S S S S Simple Flowmeter / Solenoid Valve Control Temp Feedback to Analog Input Heated Vessel Time-Proportioned Control Applications Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 25 CompactLogix® Copyright © 2012 Rockwell Automation, Inc. All rights reserved. New CompactLogix Controllers Scalable Controllers to Best Meet Application Needs Clear & Simple Product Selection Integrated Motion with L1,L2,L3 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 27 Simple and Consistent Scaling Catalog Memory Embedded I/O # of local IO # of EtherNet/IP Motion Axis Expansions Nodes on I/O Tree supported (Position) 1769-L16ER-BB1B 384KB 16 IN/16 OUT 6 4 - 1769-L18ER-BB1B 512KB 16 IN/16 OUT 8 8 - 1769-L18ERM-BB1B 512KB 16 IN/16 OUT 8 8 2 1769-L24ER-QB1B 750KB 16 IN/16 OUT 4 8 - 1769-L24ER-QBFC1B 750KB 16 IN/16 OUT/4 AI/2 AO/4 HSC 4 8 - 1769-L27ERM-QBFC1B 1MB 16 IN/16 OUT/4 AI/2 AO/4 HSC 4 16 4 1769-L30ER 1MB - 8 16 - 1769-L30ER-NSE 1MB - 8 16 - 1769-L30ERM 1MB - 8 16 4 1769-L33ER 2MB - 16 32 - 1769-L33ERM 2MB - 16 32 8 1769-L36ERM 3MB - 30 48 16 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 28 ControlLogix 5570 Family of controllers Copyright © 2012 Rockwell Automation, Inc. All rights reserved. ControlLogix & CompactLogix 55xx Hardware Overview New faster CPU Enhanced SDRAM USB 2.0 port Higher Productivity Embedded SD Card 4-character display Less Downtime Energy Storage Module No Battery Supports Green Initiatives Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 30 ControlLogix 557xS Integrated Safety Safety Features Existing GuardLogix functionality Safety Task 1756-L6xS functionality All safety and safety application instructions All existing GuardLogix safety certifications IEC 61508, IEC 62061, ISO 13849, etc. Controller Options 1756-L72S = 4MB standard / 2M Safety 1756-L73S = 8MB standard / 4M Safety Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 31 New Redundancy Module 1756-RM2F More Application Options & Faster Machine Throughput Features and Benefits Higher Data Throughput Rates – Less Cross Loading time means less scan time impact 1 GB fiber speeds – Faster Cross Load Speeds Redundant Fiber Channels – No single point of Failure Enhanced Diagnostic Display (Used with RM Configuration tool) – Less time spent troubleshooting in the event of an issue Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 32 ControlLogix XT & ControlLogix SXT 1756-A7XT New higher density XT chassis (7-Slots) Same physical size as 1756-A10 and 1756-A5XT Use with existing Logix-XT No software update required 1756-L73XT / -L73SXT (8MB) Logix-XT controller Shares all characteristics of existing Logix-XT modules No software update required - Standard L7x firmware Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 33 Performing a System Upgrade or Creating a New System Customer upgrades a system component (e.g., moving from V16 to V17) What other devices must be upgraded? Controller moving from V16 to V17 What other devices in the system are affected? Are other software upgrades needed ? Will this break any part of the system? Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 34 New Compatibility Management Web Site Reduce Time to Market and Mitigate Risk http://www.rockwellautomation.com/compatibility/#/scenarios Identifies compatibility of firmware versions Easier to locate downloads Easier to locate release notes or other companion documents. Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 35 Logix Connector Enhancements – VantagePoint Reduced engineering time Simplified connectivity to Logix platforms Increased ease of use Live Data Import wizard brings in structures from Logix platforms If a matching type definition does not already exist, a type definition is created to match the UDT definition in the controller Tag instances are then created for each tag in the controller that uses that definition Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 36 Copyright / Trademark Notice Copyright © 2012 Rockwell Automation Inc., All Rights Reserved RSLogix, RSLinx, RSNetWorx, the RSLogix 5000 logo, and the Rockwell Software logo are trademarks of Rockwell Software Inc. Logix5000, PLC-5, SLC-500 and Data Highway are trademarks of Allen Bradley Company LLC., all other trademarks are the property of their respective holders and are hereby acknowledged For more information on the latest pricing or a demonstration of any Rockwell Software package, please contact your local Rockwell Automation sales office or authorized Allen-Bradley distributor. For the very latest on Rockwell Software product development, visit our Web Site on the Internet at: http://www.software.rockwell.com WORLDWIDE REPRESENTATION Argentina, Australia, Austria, Bahrain, Belgium, Bolivia, Brazil, Bulgaria, Canada, Chile, China, Colombia, Costa Rica, Croatia Cyprus, Czech Republic, Denmark, Dominican Republic, Ecuador, Egypt, El Salvador, Finland, France, Germany, Ghana, Greece, Guatemala, Honduras, Hong Kong, Hungary, Iceland, India, Indonesia, Ireland, Israel, Italy, Jamaica, Japan, Jordan, Kenya, Kuwait, Lebanon, Macao, Malaysia, Malta, Mauritius, Mexico, Morocco, Netherlands, New Zealand, Nigeria, Norway, Oman, Pakistan, Panama, Peru, Philippines, Poland, Portugal, Puerto Rico, Qatar, Romania, Russia, Saudi Arabia, Singapore, Slovakia, Slovenia, South Africa, Republic of South Korea, Spain, Sweden, Switzerland, Taiwan, Thailand, Trinidad, Tunisia, Turkey, United Arab Emirates, United Kingdom, United States, Uruguay, Venezuela, Vietnam, Zimbabwe Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 37