Engineering Design Process ASME (ASME B31.4 & B31.8) Date: 01 & 02 / 12 / 2022 Courtesy of: ZAINALMOHD SALLEH (MSc, CEng, CTPEng, CSWIP, CWI, ASNT LII, TTT HRDF, ToT, UK, ISO Lead A) • Engineering design is… • The process of devising a system, component or process to meet needs • A decision-making process in which science and mathematics are applied to convert resources to meet objectives • Establishing objectives & criteria, synthesis, analysis, construction, testing, and evaluation Problem Characteristics • Engineering Problem • Problem statement incomplete, ambiguous Science Problem Succinct problem statement Identifiable closure • No readily identifiable closure Unique solution • Solutions neither unique nor compact Problem defined and solved with • Solution needs integration of many specialties Specialized knowledge Typical Design Problems 7“Design a system for lifting and moving loads of up to 5000 lb in a manufacturing facility. The facility has an unobstructed span of 50 ft. The lifting system should be inexpensive and satisfy all relevant safety standards.” Studying Engineering Design • Develop student creativity • Use open-ended problems • Use design theory and methods • Formulate design problem statements • and specifications • Consider alternative solutions • Consider feasibility Studying Engineering Design • Know and apply production processes • Understand concurrent engineering design • Create detailed system descriptions • Include realistic constraints such as… Economic factors, safety, reliability aesthetics, ethics, social impacts “Awesome” Engineers… • Place ethics and morals above all else • Are team players • Follow a deterministic design process • Follow a schedule • Document their work • Never stop learning Module Organization: The Design Process • 1. Identify a need, who is the “customer” • 2. Establish design criteria and constraints • 3. Evaluate alternatives (systems or components) • 4. Build a prototype • 5. Test/evaluate prototype against criteria • 6. Analyze, “tweak” ( ), redesign ( ), retest • 7. Document specifications, drawings to build Engineering Design Process Backup Chart • 1. Identify a need • 2. Establish design criteria and constraints • 3. Evaluate alternatives • 4. Build prototype • 5. Test/evaluate against design criteria • 6. Analyze, redesign, retest • 7. Communicate the design The Engineering Design Process Design is an Iterative Process • Begins with a recognition Models or prototypes are made and problems that of need for a product, arise may require new service, or system ideas to solve and a return • During the idea phase to an earlier stage in the encourage a wide variety process of solutions through brainstorming, literature Finally drawings are search, and talking to released to manufacturing users for Production • Best solutions are selected for further refinement Engineering Design Defined ASME (ASME B31.4 & B31.8) Date: 01 & 02 / 12 / 2022