Automation – future trends and innovation
Martyn Rivett
Business Development Manager
Plant Engineering Software
Per Møller Hemmingsen
martyn.rivett@siemens.com
per.m.hemmingsen@siemens.com
T.: +45 3324 4434
T.: +45 4477 5893
M.: +45 2034 0028
M.: +45 4030 5019
Product Manager
© Siemens AG 2012. All rights reserved.
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Organization of Siemens AG
Sectors
Industry
Infrastructure
Energy & Cities
Healthcare
Divisions
Divisions
Divisions
Industry Automation
Fossil Power
Generation
Renewable Energy
Oil & Gas
Energy Service
Power Transmission
Power Distribution
Drive Technologies
Costumer Service
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Rail systems
Mobility & Logistics
Low & Medium Voltage
Smart Grid
Building Technologies
Osram
Divisions
Imaging & IT
Workflow & Solutions
Diagnostics
© Siemens AG 2012. All rights reserved.
Industry Sector
2
Industry Automation Division
Our comprehensive and innovative portfolio increases productivity
With 32,500 employees around the world,
Siemens Industry Automation
achieved sales of 6.2 billion
in FY 20101)
1)
FY 2010 (Oct. 1, 2009 – Sep. 30, 2010)
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Industry Sector
3
The well known Classic SIMATIC world
Simotion
TIA
Totally Integrated Automation
WinCC flexible
STEP7
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Industry Sector
4
Hardware
Software
Technology leadership
From hard-wired functions to the integrated engineering framework
SIMATIC PCS 7
Comos SIMATIC
integration
SIMATIC STEP 7
SIMATIC WinCC
SIMATIC WinCC flexible
PLC
Wiring
TIA
SIMATIC IT
TIA Portal with
STEP 7 V11
WinCC V11
TIA Portal
S7-1200
SIMATIC G
1958
SIMATIC S3
SIMATIC S5
1973
1979
SIMATIC S7 and TIA
1995
1996
2009 2010
2025
Complexity of the applications will increase further! *)
Example:
The scope of the control program doubles
every 4 years.
*) Caused by more complex applications and the increased need for information in production.
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Industry Sector
5
TIA Portal
One engineering tool for all automation tasks
Industry Automation
SIMATIC Controller
Drive Technologies
TIA Portal
STEP 7
S7-SCL
S7-GRAPH
PLCSIM
SINAMICS
StartDrive
SIMOTION
SIMATIC HMI
WinCC flexible
WinCC
Options
Scout
SINUMERIK
SIMATIC NET
SINEMA
server
Uniform operating concept
Automatic data consistency
HMI PRO CS
SinuCom NC
Intuitive – efficient – future-proof
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Industry Sector
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TIA Portal: all Comes together in one environment
Network configuration
PLC programming
HMI & SCADA Programming
Drives Programming
Just work the same way!
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Industry Sector
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A new library concept in the TIA Portal
Comprehensive
library concept for all automation components
Create, store and reuse any project parts, e.g.:
Programming modules
Variables
HMI images
Configured modules
Complete stations
Within a project with the local library
or across projects with global libraries
Global
library
Project
library
Numerous pre-engineered library objects available
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Industry Sector
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Intuitive graphic programming techniques for sequential functions with SFC
and programming in high-level language with SCL
SFC (S7-GRAPH) –
Programming is fun
Clear presentation
Current program processing status
instantly available online
Single-step presentation shows
all details of a step at a glance
Considerable time savings compared to
programming in LAD/FBD/STL
Solve complex tasks quickly and intuitively with SCL.
Clear and well-organized
Opening and closing loops, comments, etc.
Freely settable bookmarks
Clear online presentation of current values
Breakpoints make it easier
to locate programming errors
Deactivate code areas with a single click
Insert commands with Drag & Drop
(e.g. a single click for a complete FOR…NEXT loop)
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Industry Sector
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Siemens Industrial Automation Systems
Efficient energy management
Trends
Increasing need for energy and increasing
energy costs
Stricter conditions and formalities
Growing environmental awareness
Highlights
Integrated and complete energy
management product portfolio
Scalable, easy recording of measured values
(SENTRON PAC, Panel) to
SCADA / DCS with energy planning
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Industry Sector
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Industrial Security
Comprehensive security management for safe plant operation!
Situation
Goals
Open communication in industrial
environments
Security must be designed as an
overall solution:
Increasing networking of production
systems
Know-how protection
Growing risk of attacks
on industrial plants
Protection against espionage
and sabotage
Integrity protection
Products and services
Specific security products
Integrated security - characteristics as components of SIMATIC systems
Consultation and implementation of comprehensive security solutions
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www.industry.siemens.com/topics/global/en/industrial-security
© Siemens AG 2012. All rights reserved.
Industry Sector
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Virtualization as a trend
Integration
Integration
WinCC
server
Windows Server
2003 R2 / 2008
WinCC
client
Windows
XP
WinCC
client
Windows
7
WinCC
client
Windows
7
ESXi
SIMATIC
IPC647C
ESXi / HyperV
Integration
Simatic IT components
Windows Server
2008 R2
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Delivery service
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Industry Sector
12
Siemens Industrial Automation Systems
Our vision
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The expansion of our portfolio improves the customer processes
and reduces the time-to-market
Development
Process automation
Simulation
Specifications
Requirement
Engineering
Factory automation
MES
Product design / Engineering
Production
MRO
Acquisitions: UGS, Innotec, ELAN
Time-to-market
Time-to-market
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Industry Sector
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A short path from the initial idea to production
Universal integration of the engineering tool chain.
Yesterday
Process:
Today
serial
Tomorrow
serial, tool-supported
parallel
Product
Process
Mechanical system
Electronics
Automation
Production
Idea
planning
CAD
Product
development
Service
PLM
Product
Lifecycle
Management
Time
Time
Time
TIA
Automation
planning
Totally
Integrated
Automation
Production
With PLM, the time-to-market can be halved!
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Industry Sector
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On the way toward a digital factory
Integration of the product and production lifecycle
Integration of product and production lifecycle
4 Costs
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2011. All rights reserved.
Industry Sector
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On the way to a digital factory
Software is becoming increasingly important for implementing the digital factory!
Productivity /
Competitiveness
Product
MES
Plant
Universal
integration…
Product
Engineering
Production
Engineering
with a shared
data model
First-time users
PLM
The best products in
their class…
cPDM
PDM
2000
Product
Engineering
connected via data
import/export
Production
Engineering
2010
2020
2030
Time
Siemens is a pace-setter in the technical domain,
comparable to SAP in the transactions domain.
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Industry Sector
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COMOS and SIMATIC PCS 7
Enhanced efficiency in plant engineering
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Industry Automation Division
Active in Three Business Segments
Business segments
CEO
Anton S. Huber
Industry
Automation
Factory Automation
Process Automation
Industry Software
Business Units
AS
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CE
PL
SC
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Industry Sector
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Siemens Industry Automation Offers all Core
Elements of the Global Industry Software Market
COMOS software
solutions
cPDM
CAx
Computer-aided design and engineering
DM
Collaborative product data management
NX, SOLID EDGE
Digital manufacturing
TECNOMATIX
TEAMCENTER
IA is integrating and expanding its software offerings
Plant Engineering Software
From Integrated Engineering to Integrated Operations
MES
Manufacturing efficiency and productivity
COMOS
SIMATIC IT
UNMATCHED COMPETITIVE DIFFERENTIATION
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Industry Sector
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Process Automation: COMOS
Integrated Engineering and Operations with COMOS and SIMATIC PCS 7
Mechanical Design,
Process Design
Electrical Detail Engineering
Automation Basic Engineering
Automation Engineering
COMOS
COMOS
Drive
Cabinet Layout
3D Model
AI
PCS 7 CFC Chart
Automation
Interface
P&ID
Logical Diagram
COMOS
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Electrical
Circuit Diagram
Electrical Single
Line Diagram
PCS 7 Hardware Configuration
Complete integration of all processes during the engineering phase
Process object oriented exchange of engineering data
Automated engineering for PCS 7 hardware & software
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Industry Sector
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How the Digital Plant becomes reality
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Industry Sector
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Integrated Engineering with COMOS and SIMATIC PCS 7
COMOS
SIMATIC PCS 7
Object,
e.g., motor
3-D model
PCS 7 Software Configuration
P&ID
Circuit diagram Single-pole representation
PCS 7 Hardware Configuration
Configurations and structures are transferred as objects between COMOS and SIMATIC PCS 7
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Industry Sector
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The Foundation for the Digital Enterprise
Unifying product knowledge with process innovation
Enterprise Level
ERP
PLM
Management Level
MES Plant Engineering
DCS
SCADA
Unification
Operator Level
Control Level
PLC
HMI
Field Level
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© Siemens AG 2012. All rights reserved.
Industry Sector
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Siemens Industrial Automation Systems
Thank you for your attention!
© Siemens AG 2012. All rights reserved.
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