ServoDrives ServoMotors The WEG Servo-Drives are used in a large variety of industrial applications in which high dynamics, torque control, speed and positioning control are decisive factors in increasing the quality and productivity. They incorporate all these characteristics at a low cost and high performance and robustness. APPLICATIONS •Winders •Machine Tool •Cut and Welding Machines •Printing Machines •Positioning Systems •Retrofitting •Roller Tables •Conveyors with Programmable Stop •Packing Machines •Press Feeders •Textile Machines •Metering •Milling Machines SERVODRIVES TECHNICAL FEATURES •Torque / speed / positioning mode •POSITIONING function with automatic cycle (10 programmable positions via parameters) programmable acceleration and deceleration ramps •Torque control type “Digital PID with Feedfoward” and speed control type “PID” •Auto tuning of gains •Encoder simulator: A, A, B, B, N and N signals; 1 to 4096 PPR programmable •Detachable keypad with LED display (5 digits - 7 segment) •Parameters programming via integrated HMI, remote HMI or serial communication (PC) •Built-in CANopen, Modbus and Devicenet networks* •Profibus DP (optional) •Master/Slave function for CANopen network •High perfomance RISC 32 bit microprocessor •RS-485 and RS – 232C serial interface •PWM modulation with IGBT power transistors, which allows a silent efficient servomotor running •Built-in dynamic braking IGBT •Pulse train input* •DC link terminal available for parallel connection of other servodrives •International certifications: UL e cUL, CE, C-Tick e IRAM Technical Data Units Models SCA050004 SCA050008 SCA050024 Rated Current A 4 824 Dynamic Current (3s) A 8 16 Voltage Vac3 x 220/230 V (+10%, -15%) Output Voltage Vac 0...200-230 V Switching Frequency kHz 10 48 Programmable Digital Inputs Quantity Programmable Digital Outputs Quantity3(2 relay and 1 transistor) Programmable Analog Inputs Quantity2 (0...± 10V, 0...20mA ou 4...20mA) (14 bits and 10 bits) Programmable Analog Outputs 6 (15...24 Vcc) Quantity2(0...±10V)(12bits) Speed Regulation -32 bits Environment Temperature °C 45 Enclosure - IP20 kHz 100 Frequency input to pulse train* (*) Available soon. ORDERING CODE SCA05 0008 T 2223 E 0 00 IC 00 00 00 00 00 Z 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1- WEG SCA-05 Servodrive 2- Servo drive output rated current 0004 = 4A 0008 = 8A 0024 = 24A 3- Number of phases:T = Three-phase 4- Power supply voltage: 2223 = Range 220 ... 230V 5- Manual Language: P = Portuguese E = English S = Spanish 6- Optionals: S = Standard O = With optional 7- Enclosure: Blank = Standard 8- Human-Machine Interface (HMI): Blank = Standard IC = Remote HMI and/or RS-485 isolated communication 9- Dynamic braking: Blank = External braking resistor 10- Expansion boards: Blank = Standard P2* = POS 2 card TP* = Train of pulse 11- Fielbus communication cards: Blank = Standard PD*= Profibus DP Network P.S. built in CANopen, Modbus RTU and Devicenet * 12- Special hardware: Blank = Standard MF = Machine Tool (Only for model SCA05 4/8) H1... Hn = Optional with a special hardware version 13- Special Software: Blank = Standard S1... Sn = Optional with a special software version 14- End of code: Z Sizing Table Model SCA-05 Types Output In Standard With Remote HMI interface MF With POS 2 card With Profibus DP With POS 2 + Profibus DP Card (A) (V) A B C D E Weight (Kg) F SCA050004T2223PSZ 4 SCA050008T2223PSZ 8 SCA050024T2223PSZ 24 SCA050004T2223POICZ 4 SCA050008T2223POICZ 8 SCA050024T2223POICZ 24 250 - 265256 3 64 25 4,6 300 328 315 276 92 50 5,9 SCA050004T2223POMFZ 4 102 50 225 -240 172,3 3,7 SCA050004T2223POP2Z 4 SCA050008T2223POP2Z 8 SCA050024T2223POP2Z 24 220 - 230 250 - 265 256 3 three64 25 phase 4,6 300 328 315 276 92 50 5,9 SCA050004T2223PODPZ SCA050008T2223PODPZ SCA050024T2223PODPZ 24 250 -265256 3 64 25 4,6 300 328 315 276 92 50 5,9 4 8 SCA050004T2223POP2DPZ 4 SCA050008T2223POP2DPZ 8 SCA050024T2223POP2DPZ 24 Dimensions (mm) Voltage 64 25 250 -265256 3 4,6 300 328 315 276 92 50 5,9 250 -265256 3 64 25 4,6 300 328 315 276 92 50 5,9 DIMENSIONS Front view B Side view Rear view F E C D A mm BRAKING RESISTOR RF200 mm mm mm mm mm Technical Specification Description Maximum brake power (rms)200 W Resistance30 Ω Code Description 4035.0292 Braking Resistor RF-200 AUTOTRANSFORMER When using a 380 or 440 V (three phase) voltage Technical Data Primary Voltage Secundary Voltage Power (kVA) supply the power autotransformer should have the 1 following characteristics: 1.5 Auto Transformer Power (KVA) Σ= Servomotor 2 Power (KW) x 1,25 x Use Factor (**) (**) On applications with more than one servomotor, the autotransformer can be optimized by an using factor of 0,7 (operation time according to standard VDE 0530 part 1). 380 e 440 V 220 V 3 5 7.5 10 KEYPAD (optional) TECHNICAL DATA •Connector for RS-485 serial cable •Power supply via the serial cable, no needs for external power supply •Double display : LCD (2 lines with 16 charactres) with back light and LED (4 digits - 7 segments) •HMI with 8 keys and 4 LED signals • Position and speed reference entry with programmed scale factor programmed in the keypad itself (entry can be with the references on the unit the user determines). FUNCTIONS •Setting all SCA-05 parameters •JOG Key: when pressed the servomotor runs at JOG speed •FWD/REV Key: when pressed it reverses the speed direction •Copy function: allows copying parameters from one drive to others, providing easy and reliable programming repeatability for duplicate applications* •Position and speed reference entry with programmed scale factor programmed in the keypad itself (entry can be with the references on the unit the user determines) Frame to install/secure the remote keypad for operation transfer from the servo-converter to the panel gate or to a machine console. Remote keypad and/or isolated RS-485 Descriptions Remote Human Machine Interface - KCR SCA05 Remote keypad frame kit - KMR SCA05 5m (1 to 5 m cable) Remote keypad frame kit - KMR SCA05 10m (7.5 to 10 m cable) Remote keypad cable with 1m Remote keypad cable with 2m Remote keypad cable with 3m Remote keypad cable with 5m Remote keypad cable with 7.5m Remote keypad cable with 10m (*) Available soon POS 2 PROGRAMMABLE CONTROLLER (optional) The POS 2 programmable controller allows to transform the SCA-05 servo drive into a positioning module at one axis. TECHNICAL DATA •Positioning with trapezoidal profile and “S” (absolute and relative) •Master/Slave/Synchronism programming between motors or electronic gearbox •Homing (search for zero setting) •PLC Blocks as timers, counters, coils, contacts, arithmetics, comparisons, PID and mathematical functions •Ladder language programming through WLP software. Example application using POS 2 Positioning 1 (t0 to t2) Speed V1 Positioning 3 (t5 - t12) V3 t1 t2 t3 t4 t5 t6 t7 t8 t9 t10 t11 t12 Tempo V2 Positioning 2 (t2 to t5) Technical Specifications Inputs/Outputs* Quantities Descriptions Digital inputs 9 24 VDC Relay outputs 3 250 VAC/3 A Transistorized outputs 3 24 VDC/500 mA Analog input 1 ± 10 V (10 bit) Encoder differential input 1 5 to 24 V ( * ) The digital/analog inputs/outputs are available when using the POS 2 card. WEG LADDER PROGRAMMER /WLP - 02 (optional) TECHNICAL CHARACTERISTICS • Windows Environment (32 bits) • Easy Ladder language programmed with built-in function blocks according to the IEC 1131-3 standard • Graphic Edition with texts (comment & tags) • Serial communication in RS-232C • Online help and monitoring • The positioning, speed, acceleration, timing and metering variables may be configured as required by user (maximum 100-parameter configuration). • Allows user macros (blocks) to be created • Tutorials MAIN COMMANDS •Contacts: normaly opened and normaly closed, coil, negative coil, set and reset coil •Positioning blocks: “S” and trapezoidal profile, follow and stop •PLC block: timers, counters, comparators and arithmetic •Other blocks: analog input, homing and electronic gear box P WL EXAMPLe of WLP - 02 commands Gearbox Symbol/Description Dialogue Transit ent with profill “S” Symbol/Description Dialogue Sweep cycle Speed Position Zero Machine Search (Homing) Symbol/Description Dialogue SERVOMOTORS TECHNICAL DATA • Sinusoidal • Smooth and uniform running in all speeds DIMENSIONS • Low level of noise and vibration • Extend constant torque rotation zone • Low maintenance (brushless servomotors) • High overload capability • Low inertia rotors • Fast dynamic response TECHNICAL SPECIFICATIONS • IP 551 enclosure • Class F insulation Signal Resolver Connector • Resolver feedback Power Supply Connector • B5, V1 and V3 Assembly • Temperature sensor (PTC) • Output shaft with key DIN – 685 / H1 • Permanent magnets (Neodymium Iron Boron) • Bearing with permanent lubrication • Shaft real: lip seal • Number of poles: 8 • Maximum temperature of operation in permanent regime output shaft: DT = 212°F OPTIONALS Central hole DIN-332 • Electromagnetic brake (operating voltage external 24 Vdc, 1A, SWA 56 / 1,5A, SWA 71) • Incremental encoder flange type ROD Frame Size HD ØP ØM Flange (mm) Output Shaft (mm) ØN ØS T ØD E F G GD H 40 110 80 95 50j6 6,52 14j629,5 5n9 11 5 M5x1x12 56 127 102 115 95j6 93 19j6 40 6n9 15,5 6 M6x1x16 71 166 142 165 130j6 113,524j6 50 8n920 7 M8x1,25x1 *Dimension “L” see table in pages 11 and 12. SWA 56 2.5 30 F (Blanck) - no accessories F - brake E - incremental encoder U - electrical particularity (coil) M - Mechanical particularity (flange, shaft) Options: (speed)20 = 2000 rpm 30 = 3000 rpm 60 = 6000 rpm (torque) 1.6, 2.5, 2.6, 3.6, 3.8, 4.0, 5.5, 6.1, 6.5, 7.0, 8.0, 9.3, 13, 15, 19, 22, 25 Nm (frame size) 40, 56 e 71 AC Servo motor 1 - Servomotor with brake has IP54 enclosure 10 SWA SERVOMOTORS 0.36 4.6 0.22 250 X 0.70 5.6 0.31 270 X SWA 56-6.1-20 6.1 5.2 1.10 7.5 0.50 310 X SWA 56-8.0-20 8.0 6.5 1.32 9.3 0.68 350 X SWA 71-9.3-20 9.3 8.0 1.60 12.0 1.63 270.5 X SWA 71-13-20 13 11.82.30 15.02.35 300.5 X SWA 71-15-20 15 13.02.50 17.03.06 330.5 X SWA 71-19-20 19 15.12.9020.03.78 360.5 X SWA 71-22-2022 4.50390.5 X SWA 71-25-202521.53.4027.0 5.94 X SWA 40-1.6-30 1.62.0 0.452.8 0.084216.7 X SWA 40-2.6-302.63.2 0.703.5 0.12236.7 X X 2000 rpm 18.53.4022.0 450.5 SWA 56-2.5-302.53.8 0.66 4.6 0.22 SWA 56-4.0-30 4.0 5.7 0.88 5.6 0.31270 X SWA 56-6.1-30 6.1 8.5 1.30 7.5 0.50310 X SWA 56-7.0-30 7.0 9.0 1.50 9.3 0.68 3000 rpm 350 SWA 71-9.3-30 9.3 12.02.05 12.0 1.63270.5 X SWA 71-13-30 13 18.02.85 15.02.35300.5 X SWA 71-15-30 1520.03.30 17.03.06330.5 X SWA 71-19-30 1923.0 4.2020.03.78360.5 X SWA 40-1.6-60 1.6 4.0 0.702.8 0.084216.7 SWA 40-2.6-602.6 6.2 1.133.5 0.12236.7 X SWA 56-2.5-602.5 7.5 1.13 4.6 0.22 X SWA 56-3.6-603.6 10.3 1.60 5.6 0.31270 CP-...-4x4.0 CR CP-...-4x1.5 CP-...-4x4.0 CP-...-4x0.75 X 250 CP-...-4x1.5 X 6000 rpm CP-...-4x0.75 CP-...-4x0.75 250 Signal Resolver Cable SCA050024 SWA 56-2.5-202.52.5 SWA 56-3.8-203.83.8 Power Supply Cable Cables between SWA and SCA-05 SCA050008 SCA050004 Lenght “L” (mm) Inertia x 10-3 (kg.m2) Weight (kg) Rated Power (kW) Rated Current (A) (RMS) Servodriver Servomotor type Stall Torque (N.m) Rated Speed (rpm) Specifications CP-...-4x1.5 X SWA 56-5.5-60 5.5 15.52.40 7.5 0.50310 X SWA 56-6.5-60 6.5 16.32.50 9.3 0.68350 X CP-...-4x4.0 11 SWA SERVOMOTORS WITH ELECTROMAGNETIC BRAKE SWA 56-3.8-203.83.8 0.70 7.5 0.44 343.5 X SWA 56-6.1-20 6.1 5.2 1.10 9.4 0.63 383.5 X SWA 56-8.0-20 8.0 6.5 1.32 11.2 0.81 423.5 X SWA 71-9.3-20 9.3 8.0 1.60 16.12.10367 X SWA 71-13-20 13 11.82.30 19.12.84397 X SWA 71-15-20 15 13.02.5021.13.55 427 X SWA 71-19-20 19 15.12.9024.1 4.27 457 X SWA 71-22-2022 18.53.4026.1 4.99 487 X SWA 71-25-202521.53.4031.1 6.43 547 X SWA 56-2.5-302.53.8 2000 rpm 0.66 6.5 0.35 323.5 SCA050024 X SWA 56-4.0-30 4.0 5.7 0.88 7.5 0.44 343.5 X SWA 56-6.1-30 6.1 8.5 1.30 9.4 0.63 383.5 X SWA 56-7.0-30 7.0 9.0 1.50 11.2 0.81 423.5 X SWA 71-9.3-30 9.3 12.02.05 16.12.10367 X SWA 71-13-30 13 18.02.85 19.12.84397 X SWA 71-15-30 1520.03.3021.13.55 427 X SWA 71-19-30 1923.0 4.2024.1 4.27 457 X SWA 56-2.5-602.5 6000 rpm 3000 rpm 7.5 1.13 6.5 0.35 323.5 Brake Cable Power Supply Cable X SCA050008 0.35 323.5 SCA050004 Inertia x 10-3 (kg.m2) 6.5 Lenght “L” (mm) Weight (Kg) 0.36 Stall Torque (N.m) SWA 56-2.5-202.52.5 Rated Speed Servomotor type Signal Resolver Cable Cables between SWA and SCA-05 Servodriver Rated Power (kW) Rated Current (A) (RMS) Specifications X SWA 56-3.6-603.6 10.3 1.60 7.5 0.44 343.5 X SWA 56-5.5-60 5.5 15.52.40 9.4 0.63 383.5 X SWA 56-6.5-60 6.5 16.32.50 11.2 0.81 423.5 X CP-...-4x0.75 CP-...-4x1.5 CP-...-4x4.0 CP-...-4x0.75 CR CP-...-4x1.5 CP-...-4x1.5 CP-...-4x4.0 CP-...-4x1.5 CP-...-4x4.0 Note: To release the brake an external 24Vdc power supply has to be applied. The minimal current is 1A for frame size 56 and 1.5 for frame size 71. 12 5A AcCessOries Servo systeMs STANDARD CABLES Specifications Technical Specifications Code Description 0307.8030 CP - 03m - 4x0.75 0307.8031 CP - 06m - 4x0.75 0307.8032 CP - 09m - 4x0.75 0307.8033 CP - 12m - 4x0.75 12m 0307.8034 CP - 15m - 4x0.75 15m 0307.7946 CP - 03m - 4x1.5 3m 0307.7947 CP - 06m - 4x1.5 0307.7948 CP - 09m - 4x1.5 9m 0307.7949 CP - 12m - 4x1.5 12m 0307.7950 CP - 15m - 4x1.5 15m 0307.7951 CP - 03m - 4x4.0 3m 0307.7952 CP - 06m - 4x4.0 0307.7953 CP - 09m - 4x4.0 9m 0307.7954 CP - 12m - 4x4.0 12m 0307.7955 CP - 15m - 4x4.0 15m 0307.7956 CR - 03m 3m 0307.7957 CR - 06m 0307.7958 CR - 09m 0307.7959 CR - 12m 0307.7960 CR - 15m 0307.4331 Encoder Simulator Cable 3m 4 vias X 0.75mm2 - Direct Connector 4 vias X 1.5mm2 - Direct Connector 4 vias X 4mm2 - Direct Connector Description 0307.8035 CP - 03m - 4x0.75 - B 0307.8036 CP - 06m - 4x0.75 - B 6m 9m 6m 6m 6m 8 vias - 6 X 0.2mm2, 2 X 0.5mm2 - Direct Connector 9m 12m 15m 8 vias - 6 X 0.2mm , 2 X 0.5mm 2 Specifications Code Lenght 2 2m SPECIAL CABLES Technical Specifications Lenght 3m 6m 4 vias - 0.75mm² - Shielded- Direct Connector 0307.8037 CP - 09m - 4x0.75 - B 0307.8038 CP - 12m - 4x0.75 - B 12m 0307.8039 CP - 15m - 4x0.75 - B 15m 0307.7961 CP - 03m - 4x1.5 - B 3m 0307.7962 CP - 06m - 4x1.5 - B 9m 6m 4 vias - 1.5mm² - Shielded- Direct Connector 0307.7963 CP - 09m - 4x1.5 - B 0307.7964 CP - 12m - 4x1.5 - B 12m 0307.7965 CP - 15m - 4x1.5 - B 15m 0307.7966 CP - 03m - 4x4.0 - B 3m 0307.7967 CP - 06m - 4x4.0 - B 9m 6m 4 vias - 4mm² - Shielded- Direct Connector 0307.7968 CP - 09m - 4x4.0 - B 0307.7969 CP - 12m - 4x4.0 - B 12m 0307.7970 CP - 15m - 4x4.0 - B 15m 9m 13 AcCessOries Servo systeMs SPECIAL CABLES Specifications Code 14 Description Technical Specifications Lenght 0307.8045 CP - 03m - 4x0.75 - B - 90 0307.8046 CP - 06m - 4x0.75 - B - 90 0307.8047 CP - 09m - 4x0.75 - B - 90 0307.8048 CP - 12m - 4x0.75 - B - 90 12m 0307.8049 CP - 15m - 4x0.75 - B - 90 15m 0307.7971 CP - 03m - 4x1.5 - B - 90 3m 0307.7972 CP - 06m - 4x1.5 - B - 90 3m 4 vias - 0.75mm² - Shielded- Connector 90° 6m 9m 6m 4 vias - 1.5mm² - Shielded- Connector 90° 0307.7973 CP - 09m - 4x1.5 - B - 90 0307.7974 CP - 12m - 4x1.5 - B - 90 0307.7975 CP - 15m - 4x1.5 - B - 90 0307.7976 CP - 03m - 4x4.0 - B - 90 0307.7977 CP - 06m - 4x4.0 - B - 90 0307.7978 CP - 09m - 4x4.0 - B - 90 0307.7979 CP - 12m - 4x4.0 - B - 90 0307.7980 CP - 15m - 4x4.0 - B - 90 0307.7981 CR - 03m - 90 0307.7982 CR - 06m - 90 0307.7983 CR - 09m - 90 9m 0307.7984 CR - 12m - 90 12m 0307.7985 CR - 15m - 90 15m 0307.8040 CP - 03m - 4x0.75 - 90 3m 0307.8041 CP - 06m - 4x0.75 - 90 0307.8042 CP - 09m - 4x0.75 - 90 0307.8043 CP - 12m - 4x0.75 - 90 12m 0307.8044 CP - 15m - 4x0.75 - 90 15m 0307.7986 CP - 03m - 4x1.5 - 90 3m 0307.7987 CP - 06m - 4x1.5 - 90 0307.7988 CP - 09m - 4x1.5 - 90 0307.7989 CP - 12m - 4x1.5 - 90 12m 0307.7990 CP - 15m - 4x1.5 - 90 15m 0307.7991 CP - 03m - 4x4.0 - 90 3m 0307.7992 CP - 06m - 4x4.0 - 90 0307.7993 CP - 09m - 4x4.0 - 90 9m 0307.7994 CP - 12m - 4x4.0 - 90 12m 0307.7995 CP - 15m - 4x4.0 - 90 15m 9m 12m 15m 3m 4 vias - 4mm² - Shielded- Connector 90° 6m 9m 12m 15m 3m 8 vias - 6 x 0.2mm², 2 x 0.5mm² - Connector 90° 4 vias - 0.75mm² - Shielded- Connector 90° 4 vias - 1.5mm² - Connector 90° 4 vias - 4.0mm² - Connector 90° 6m 6m 9m 6m 9m 6m SWA SERVO MOTOR CHARACTERISTIC CURVES SERVOMOTORS SWA 40-...-30 SWA 40 SERVOMOTORS SWA 40-...-60 Speed (rpm) Speed (rpm) SERVOMOTORS SWA 56-...-20 SERVOMOTORS SWA 56-...-30 SWA 56 Speed (rpm) Speed (rpm) SERVOMOTORS SWA 56-...-60 Speed (rpm) SERVOMOTORS SWA 71-...-30 SWA 71 SERVOMOTORS SWA 71-...-20 Speed (rpm) Speed (rpm) Rated torque (torque to elevate the temperature 100° C) 15 WEG Global Operations WEG EQUIPAMIENTOS ELECTRICOS S.A. 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