Motors | Automation | Energy | Transmission & Distribution | Coatings
Wmagnet Drive System
Super Premium Efficiency
g Lighter and compact
g Wide speed range with constant torque
g Extended Life time
g
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Wmagnet Drive System
System with permanent magnet motor, super premium efficiency, driven by a frequency inverter. Perfect
for applications where speed variation, low noise level and reduced size are essential.
Motor
The motor with the greatest efficiency and savings on the
market. The rotor with permanent magnets guarantees high
performance, making it possible to draw more power per
frame, reducing installation space and noise, in addition to
guaranteeing efficiency levels greater than high efficiency
motors defined by standards. The motor is driven by a WEG
frequency inverter and offers constant torque in a wide speed
range, guaranteeing operation at low speeds, with no need of
a forced ventilation kit. The motor operates with much lower
temperatures in the bearings, extending the lubrication
intervals and increasing the bearings life time.
Drive system
WEG developed a specific software version for the standard
CFW-11 inverter line to drive and control the Wmagnet
motors. The Vector sensorless control technology allows the
inverter to control motor speed from zero to its rated speed.
Its also possible to obtain torque with zero speed due to the
use of advanced control algorithms.
Wmagnet is suitable to operate at variable speeds with additional benefi ts such as weight, dimension and noise reduction and extended life time.
2
Wmagnet
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Grease nipple
Thermal
Protection PTC
Cast Iron frame,
industrial preferred choice
Permanent magnets
in the rotor
Motor features
g Degree of protection: IP55 - IP66W (optional)
g Output: 11 kW to 150 kW
g Frame: 132S to 250S/M
g Speed range: 240 to 3000 rpm*
g Voltage: 400 V
g Bearing sealing: V’Ring
g Insulation: Class “F”
g Service factor: 1.0
g Thermal protection: PTC
g Mounting: B3T
g Self-ventilated
g Optional characteristics upon request
V’Ring
Inverter features
g Power supply voltage: 380 to 480 Vca
g Output: 11 kW to 150 kW
g Sensorless Vector Control and Vector Control with encoder
g Acessories for I/O´s expansion
g Soft-PLC Function included in the standard product:
aggregates functions of a PLC to the inverter
g Build-in DC link inductor
g EMC Filters
g Available with IP54 enclosure
g RISC 32 bit microprocessor
g Modbus RTU
* Other speeds upon request.
Wmagnet
3
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Main features
Super Premium Efficiency
The Wmagnet motors have permanent rare earth
magnets of NdFeB inserted in the rotor instead of
the conventional squirrel cage, thus eliminating
Joule effect loss in the rotor, which is responsible
for a significant part of total losses in the motor.
Therefore, much higher efficiency levels are
obtained than the minimum demanded by CEMEP
for classification of High Efficiency motors.
Efficiency for 400 V - Europe - 3000 rpm
Wmagnet
IE1
IE2
IE3
3600 rpm (of the compressor)
Wmagnet X Induction motor
Test values
95
150 kW Compressor 150 kW
Frame
Wmagnet
250S/M
Induction motor
280S/M
Current (A)
279
296
Speed
3600
3575
Eff. (%)
97,3
94,5
Weight (kg)
443
850
Efficiency (%)
90
85
80
75
70
800
1200
1600
2000
2400
2800
3200
rpm
Wmagnet
Induction motor
Torque curve x speed
1500 rpm
3000 rpm
Constant rated torque
Constant rated torque
Constant rated
power
Torque
Torque
Constant rated
power
0
240**
3000
Speed (rpm)
* Maximum speed upon request.
**Continuous operation below 240 rpm upon request.
4
Wmagnet
rpm máx*
0
240**
1500
Speed (rpm)
rpm max*
3600
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Average Sound Pressure Level dB (A)
45kW - 3000rpm motor
85
Low noise and vibration level
Due to the mounting configuration of the rotor and the
technology used in balancing, the Wmagnet motor line
have low vibration levels.
Reduction in the size of the frame, consequently, of the
ventilation system, provide for much lower noise levels
when compared to induction motors.
82
80
74
75
70
65
Induction
Motor
Wmagnet
Reduced weight and volume
Magnets inserted in the rotor of Wmagnet motors guarantee a great reduction in electric losses, consequently, in motor
temperature, allowing size reduction.
Compared to an induction motor of the same power and speed, the volume of the Wmagnet motors is reduced an average of
47%, resulting in a higher torque/volume ratio. Weight is reduced an average of 35%.
3000 rpm
Frame
Output Power
(kW)
Torque
(Nm)
Induction
Wmagnet
15
47,7
160M
132S
18,5
58,9
160L
132M
22
70
180M
160M
30
95,5
200L
180M
37
118
200L
180L
45
143
225S/M
200M
55
175
250S/M
225S/M
75
239
280S/M
225S/M
90
286
280S/M
225S/M
110
350
315S/M
250S/M
132
420
315S/M
250S/M
160
509
315S/M
250S/M
Induction Motor
Output: 15 kW
Frame: 160M
Weight: 108.1 kg
Volume: 31.2 dm³
Wmagnet Motor
Output: 15 kW
Frame: 132S
Weight: 70.3 kg
Volume: 17.8 dm³
All Wmagnet motors are at least one frame size smaller in relation to induction motors, and there may be cases in which there
is a reduction of two frame sizes for the same power.
WISE Insulation System
Exclusive WISE insulation system (WEG Insulation
System Evolution). Aiming at maximizing the durability and
reliability of the motors when operated with a frequency
inverter, WEG developed the WISE system,
resulting in improvement of the materials in all productive
stages related to the motor insulation system, such as wires,
insulating films, impregnation system, impregnating material,
cables and other components present in the process.
Extended Life Time
The presence of rare earth magnets provides for lack of
current rotation in the rotor. That way there are no Joule
losses in the rotor and the motor operates cooler. The
consequence of this is noticed in extended life time.
Wmagnet
5
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Technical characteristics of the frequency inverter
Special functions
g Oriented start-up: main parameters grouped in a logical sequence
g Multi-speed: up to 8 pre-programmed speeds
g PID Regulator: control of process variables through variation in motor speed
g Electronic potentiometer: adjustment of the speed reference via digital inputs
g “S” Ramp: for reduction of mechanical shocks during acceleration/deceleration
g Jump speed: vibration and noise reduction
g Motor overload protection: in accordance with the IEC 60947-4-2 and UL508-C
g Adjustment of motor thermal class: makes overload activation time more real
g Inverter overload protection: protection of the IGBT’s and input rectifiers
g Ride-through: automatic recovery of the inverter in case of a fall in supply voltage
g User’s manual and programming in Portuguese (option for English, Spanish)
Keypad – HMI
g The LCD screen whith sequential navigation or through groups (similar to navigation in a mobile phone)
g It can be installed on panel doors or machine consoles with IP56 protection degree
Right soft-key: function
defined by the display
Left soft-key: function defined by
the display
Key for scrolling through menus and
parameters and for modifying
parameter content
FWD/REV Selection
Start key
Local / Remote Selection
Stop key
JOG key
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Wmagnet
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Built-in dc link inductor
Allows the inverter to be installed in any network, without
restriction of minimum impedance (IEC61000-3-12).
Space savings
Side by side insllations for space saving.
Soft-PLC Function
g It provides PLC features to the standart CFW-11 inverter
without any additional accessory.
g Applicative software download, upload and online
monitoring via USB connection.
WLP Software
Easy programming with ladder language.
g
Superdrive G2
Programming, back-up and on-line monitoring, with Trace
function included.
g Trace Function: diagnosis, registration and graphic
visualization tool of the inverter parameters.
g
The softwares are available for downloading at www.weg.net
Safety stop (optional device)
In accordance with EN954-1 / Category 3 protection
(pending certification)
g Optional device with 2 safety relays (SRB2) and cable for
interconnection with the power circuit
g
PLC11 module (acessory)
Adds the functions of a PLC and motion control (absolute and relative)
g Ladder programming through WLP software
g Access to all inverter parameters and I/O´s
g Online monitoring
g CAN interface for CANopen and Devicenet protocols
g CANopen Master software: network configuration and
programming software in the same environment
Wmagnet
7
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CFW-11 Technical Data
Tolerance: -15% to +10%
Frequency: 50/60 Hz (48 Hz to 62 Hz)
Maximum of 60 connections per hour (1 each minute)
Typical efficiency greater or equal to 97%
Typical input power factor: 0.94 for models with three phase input in the rated condition or 0.70 for models
with single phase input in the rated condition.
Excess voltage in accordance with Category III (EN 61010/UL 508C)
Power supply source
Transient voltages in accordance with Category III
380...480 Vac / 3.6...720 at ND – 3.6...560 at HD
Supply voltage
Three phase
Orientational power values, valid for WEG three phase induction motors with 4 poles and power supply voltage
of 220Vac or 440 Vac. Correct dimensioning must be must be made in terms of the rated current of the motor used
Normal = Normal Duty (ND): 110% of the rated output current for 1 minute or 150% of the rated output current for 3
seconds every 10 minutes
Heavy = Heavy Duty: 150% of the rated output current for 1 minute or 200% of the rated output current for 3 seconds
every 10 minutes
Types of control: vector with and without encoder for Wmagnet, PWM SVM and regulators
Method
(current, flow and speed) in software
Digital inputs: 6 – bidirectional insulated, 24 Vdc, programmable functions
Overload system
Digital outputs: 3 x relay with reverser contact (240 Vca/1A)
Analogical inputs: 1 (-10 to +10 Vdc or 0/4 to 20 mA) 11 bits + signal ; 1 (0 to 10 V or 0/4 at 20 mA) 12bits
Analogical outputs: 2 insulated (0 to 10 V or 0/4 to 20 mA) 11 bits
FLASH memory card: included in the standard product (slot 5)
Control
Expansion of functions
(optional)
Inputs and outputs: slot 1
Communication networks:
WEG (slot 3): CAN (CANopen; DeviceNet); Profibus DP; RS232 and RS485 (Modbus);
Anybus-CC (slot 4): DeviceNet; Profibus DP; EtherNet/IP; RS232 and RS485 (Modbus);
Incremental encoder input: slot 2
PLC: slot 1, 2 and 3
Source capacity: 24 Vcc (+/- 20 %), 500mA
Minimum impedance Not necessary, without restrictions
DC link inductor
2 inductors symmetrically connected with fall in voltage equivalent to 6% for all the three phase models. Models with
incorporated
single phase power supply, fall equivalent to 2%
-10...50°C, for mechanics A, B, C and D (limited to 60°) -10...45°C for mechanics E, F and G (except for the model
CFW110720..., 720 A, mechanic G: -10...40°C) (limited to 55°C for the mechanics E, F
Operating
and G and 50°C for the model CFW110720...) -10...40°C for mechanics 1, 2 and 3 IP 54 (limited to 50°C)
temperature
For operation up to the temperature limit, the rated current must be reduced by 2% for each degree Celsius above the
operating temperature
Output
Environment
Enclosure
Altitude
Software
Connection with computer
(desktop or note book)
Standards
Keypad – HMI
Braking modes
Braking resistor
IP20: Mechanic A, B, C, F, G without upper cover and without electroduct kit and Mechanic E without NEMA 1 kit; IP21:
Mechanic A, B and C with upper cover and without electroduct kit;
Nema 1/IP20: Mechanic D without IP21 kit and Mechanic E with NEMA 1 kit;
Nema 1/IP21: Mechanic A, B, C with upper cover and electroduct kit and Mechanic D with IP21 kit; IP54: Mechanics 1, 2 and 3;
IP00: Special DC Hardware (Mechanic F and G)
Altitude: 1000 m.
For applications above 1000 m up to 4000 m the rated output current should be reduced by 1% for each 100 m above
1000 m
WEG Ladder Programmer - WLP (free download on the site www.weg.net)
Superdrive G2 with Trace function (free download on the site www.weg.net)
Soft-PLC Function (included in the standard product)
USB Port incorporated in the standard product (communication with WLP and Superdrive software)
Standard USB connector Rev. 2.0 (basic speed), B type plug; Shielded interconnection cable
Electromagnetic compatibility (EMC): EN 61800 (part 3), EN 61000 (parts 4-2, 4-3, 4-4, 4-5, 4-6), CISPPR11, EN 55011 Electrical,
mechanical and safety construction: EN 60204-1, EN61800-5-1, UL 508C, UL 840, EN 50178, EN 60146 (IEC 146), EN
61800-2, EN 60529, UL 50
Allows access/alteration of all the parameters
Graphic LCD display
Possibility of outside assembly
Available in the standard product for the mechanics A, B, C and D
With resistor
Available as an option in the mechanics E, F and G
External
Not supplied
Internal
Not supplied
* For more information regarding the inverter, check the CFW-11 catalog.
8
Wmagnet
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Electrical Characteristics
3000 rpm
Motor
Output
kW HP
15
Frequency Inverter
Average
Approx.
Rated
sound
Torque
Efficiency
weight
Frame
current at
%
pressure
(Nm)
(kg)
400 V (A)
level dB(A)
Dimensions (mm)
Model
Rated
Approx.
Mechanical
current
weight
Frame Size
(A)
(kg)
Rheostatic
Braking
L
A
P
20
132S
47,7
24,3
95,8
68
63
EUCFW110031T4OFAZ
31
B
10,4
189,3 315,5 227,0
18,5 25
132M
58,9
29,9
95,8
68
74
EUCFW110031T4OFAZ
31
B
10,4
189,3 315,5 227,0
22
30
160M
70,0
36,4
95,8
70
141
EUCFW110038T4OFAZ
38
C
16,4
220,0 405,0 292,4
30
40
180M
95,5
48,7
96,2
70
201
EUCFW110058T4OFAZ
58
C
16,4
220,0 405,0 292,4
37
50
180L
118
57,4
96,4
70
218
EUCFW110070T4OFAZ
70
D
31,1
300,0 549,8 304,6
45
60
200M
143
73,3
96,6
74
281
EUCFW110088T4OFAZ
88
D
31,1
300,0 549,8 304,6
55
75 225S/M
175
88,6
96,6
82
392
EUCFW110105T4SZ
105
E
62,5
334,4 675,0 358,3
75 100 225S/M
239
116
96,9
82
464
EUCFW110142T4SZ
142
E
64
334,4 675,0 358,3
90 125 225S/M
286
140
97,1
82
503
EUCFW110180T4SZ
180
E
65
334,4 675,0 358,3
110 150 250S/M
350
169
97,3
82
546
EUCFW110211T4SZ
211
E
65
334,4 675,0 358,3
132 175 250S/M
420
216
97,4
82
570
EUCFW110242T4SZ
242
F
132
430,0 1233,0 360,3
160 220 250S/M
509
251
97,5
82
595
EUCFW110312T4SZ
312
F
132
430,0 1233,0 360,3
Standard
Internal
Optional
External
Optional
1500 rpm
Motor
Output
kW HP
Frequency Inverter
Average
Rated
Approx.
Torque
Efficiency sound
Frame
current at
weight
(Nm)
%
pressure
400 V (A)
(kg)
level dB(A)
11
15
132S
70,0
20,2
93,6
60
15
20 132M/L 95,5
26,1
94,0
19
25
160L
118
30,2
94,4
22
30
180M
140
35,3
30
40
180L
191
47,9
Dimensions (mm)
Model
Rated
Approx.
Mechanical
current
weight
Frame Size
(A)
(kg)
Rheostatic
Braking
L
A
P
63
EUCFW110024T4OFAZ
24
B
9,7
189,3 315,5 227,0
60
75
EUCFW110031T4OFAZ
31
B
10,4
189,3 315,5 227,0
67
148
EUCFW110031T4OFAZ
31
B
10,4
189,3 315,5 227,0
94,9
64
201
EUCFW110038T4OFAZ
38
C
16,4
220,0 405,0 292,4
95,0
64
219
EUCFW110058T4OFAZ
58
C
16,4
220,0 405,0 292,4
37
50
200M
235
60,5
95,9
69
281
EUCFW110070T4OFAZ
70
D
31,1
300,0 549,8 304,6
45
60
200L
287
71,9
96,0
69
304
EUCFW110088T4OFAZ
88
D
31,1
300,0 549,8 304,6
55
75 225S/M
350
89,2
96,1
70
458
EUCFW110105T4SZ
105
E
62,5
334,4 675,0 358,3
75 100 250S/M
477
119
96,7
70
569
EUCFW110142T4SZ
142
E
64
334,4 675,0 358,3
90 125 250S/M
573
145
96,7
70
595
EUCFW110180T4SZ
180
E
65
334,4 675,0 358,3
Standard
Internal
Optional
* Frequency inverter of mechanic B, C and D have rated switching frequency of 5 kHz and frequency inverters of mechanic E and F have rated switching frequency of 2.5 kHz..
Wmagnet
9
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Applications
Applications that require a wide range of speeds with constant torque and reduction of space, such as:
compressors, elevators, centrifugal pumps, fans, conveyor belts, electric vehicles and others.
Pumps and ventilation systems
Wmagnet motors offer higher
efficiency levels
(including at low speeds), which
guarantees energy
savings and fast return on investment
Pumps and ventilation systems that
operate in
variable load systems benefit from the
speed variation capacity of the
Wmagnet synchronous motors.
Size reduction is also an important
differential in ventilation systems
because it guarantees lower weight
and better use of the available area.
Wire-drawing machines and
extruders
Machines with continuous processes
like wire-drawing machines and
extruders benefit from the use of
permanent magnet motors, for they
need constant torque at low speeds
and reliability in speed control.
10
Wmagnet
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Compressors
Constant torque throughout the speed
range is a desirable
feature in compressors driven by
frequency inverters. Due to their
construction features, permanent
magnet motors are able to start loads
that require constant torque in a wide
range of speeds, with the additional
advantages of weight, size and noise
reduction, and, moreover, with an
increase in global life time.
Conveyor belts
The ability of delivering constant torque
throughout the entire speed range is
essential in conveyor belts. Wmagnet
motors are able to operate with variable
speed with no the need for over sizing
or the use of forced ventilation.
Wmagnet
11
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USA
WEG ELECTRIC CORP.
6655 Sugarloaf Parkway,
Duluth, GA 30097
Phone: 1-678-249-2000
Fax: 1-770-338-1632
info-us@weg.net
www.weg.net/us
VENEZUELA
WEG INDUSTRIAS VENEZUELA C.A.
Avenida 138-A
Edificio Torre Banco Occidental de
Descuento, Piso 6 Oficina 6-12
Urbanizacion San Jose de Tarbes
Zona Postal 2001
Valencia, Edo. Carabobo
Phone(s): (58) 241 8210582
(58) 241 8210799
(58) 241 8211457
Fax: (58) 241 8210966
info-ve@weg.net
www.weg.net/ve
Cod: 50020762 | Rev: 04 | Date (m/y): 02/2011
The values shown are subject to change without prior notice.
ARGENTINA
WEG EQUIPAMIENTOS
ELECTRICOS S.A.
(Headquarters San
Francisco-Cordoba)
Sgo. Pampiglione 4849
Parque Industrial San Francisco
2400 - San Francisco
Phone: +54 (3564) 421484
Fax: +54 (3564) 421459
info-ar@weg.net
www.weg.net/ar