TOOLING SYSTEMS
contents
Accurpress Tooling System’s primary purpose is to
provide you with cost effective, high quality solutions
for your forming needs. Our innovative manufacturing
WHY CHOOSE ACCURPRESS TOOLING?
Whether you are looking for general purpose
tooling or special application configurations,
Accurpress is committed to the highest level of
quality and customer satisfaction.
Scott Pettie, Plant Manager
Accurpress Tooling
processes and attention to detail ensure you the best
possible value with Accurpress Tooling.
Creativity and integrity are the cornerstones of our
•
Adjustable Channel-lock Dies . . . . . . . . . . . . .
4
design process, thus enhancing productivity and
•
Custom Tooling . . . . . . . . . . . . . . . . . . . . . . . .
6
flexibility of your press brake utilization.
•
Polished Dies/Protective Die Film . . . . . . . . . .
8
•
Flame Hardening . . . . . . . . . . . . . . . . . . . . . . .
9
Accurpress uses only the finest quality materials
•
Accurcrown . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
to deliver long-life and utmost accuracy from all
•
Accurcrown Clamping Options . . . . . . . . . . . .
11
our products. You can rely on our experience and
•
European Ram Adaptor . . . . . . . . . . . . . . . . .
12
craftsmanship to facilitate your success.
•
General Purpose Tooling Segmentation . . . .
13
•
General Purpose Tooling Set Build Guide . .
14
•
Die Holders & 4-Way Dies . . . . . . . . . . . . . . .
15
•
85˚– 90˚ Forming Punches & Dies . . . . . . . . . . .
16
•
30˚ Forming Punches & Dies . . . . . . . . . . . . . .
17
•
Gooseneck Punches & Dies . . . . . . . . . . . . . . .
18
•
Allowable Return Flanges . . . . . . . . . . . . . . . .
19
•
Offset & Flattening Dies . . . . . . . . . . . . . . . . .
20
•
Hemming Dies & Ram Adaptors . . . . . . . . . . .
21
A C C U R P R E S S G E N E RA L P U R P O S E T O O L I N G
1
2
A Full Line
Accurpress produces a full line of value-priced press brake
tooling available in lengths up to 24’, for coining and air
bending applications. All tooling can be provided in either
planed or ground finishes.
3
The line includes:
• Custom designs for your special applications
• 85° and 90° forming punches & dies
• Four-way dies
• Gooseneck punches
• 30° forming punches & dies
• Offset die
• Flattening & hemming die
• Rib Dies
• Channel-lock adjustable die
• Conventional and four-way die holders
4
Service
We offer full technical and applications support to back up
our product line. Whatever your forming problem, consult
us and will provide you with the cost effective solution.
5
6
Important Options
We offer options such as flame-hardening and polishing
of working radii. We can also produce all tooling with
whatever style of holding tang you require to suit your
machine. All options are quoted on request.
Certified Materials
We select only the highest quality pre-hardened brake
die material available to manufacture Accurpress Quality
Certified Tooling… using 4150 steel with a hardness of
270-300 Brinell, 28-32 HRC.
accurpress precision tooling
Accurpress Custom Tooling
Page 6
Accurpress Precision Tooling
Page 22
Quality Standards
We produce quality tooling. Each tool is carefully machined
with fine finishes, straightened and measured with precision
gauges to ensure tolerance that exceed industry standards.
Prior to shipment, all tools are coated with a durable
rust-proofing compound before packing into crates.
Press Brakes • Shears • Controls
Gauging Systems • Tooling • Clamping Systems
Die Holders • Accessories • Safety Options • Financing
•
Precision Tooling Introduction . . . . . . . . . . . . . .
22
•
80˚ Forming Punches . . . . . . . . . . . . . . . . . . . .
23
•
80˚ Dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
•
30˚ Forming Punches . . . . . . . . . . . . . . . . . . . .
26
•
30˚ Dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
•
Gooseneck Punches . . . . . . . . . . . . . . . . . . . . .
28
reference
General Reference
Fast Delivery
We make it our goal to provide delivery times that are among
the fastest in the industry… thanks to our comprehensive,
in-depth stocking program.
•
Tang Configurations . . . . . . . . . . . . . . . . . . . . . .
30
Tonnage Chart
Accurpress is North America’s
#1 selling press brake.
See the complete Accurpress product line at...
www.accurpress.com
general purpose tooling
•
Mild Steel Bending Tonnages Chart . . . . . . . . . .
31
For additional information,
or to locate your nearest Accurpress dealer
please contact us Toll Free at...
877-633-8665
(877-633-TOOL)
ACCURPRESS TOOLING SYSTEMS
3
ACCURPRESS GENERAL PURPOSE TOOLING
ACCURPRESS GENERAL PURPOSE TOOLING
A D J U S TA B L E C H A N N E L - L O C K D I E S
Accurpress manufactures the largest and most versatile adjustable die tooling
worldwide to satisfy the enormous challenges and demands in the heaviest
of forming applications. Adjustable Channel-lock Dies are available in the
following configurations:
power-lock die
Features include:
•
Non-Crownable Adjustable Channel-lock
•
Crownable Adjustable Channel-lock
•
Standard Power-lock
•
Heavy Duty Power-lock
• CNC Crowning Motor
• Replaceable flame hardened inserts
Standard Power-lock Dies
Channel-lock Dies provide a high level of crowning versatility and quick
7.125
3.25
2.375
savings in labour costs as well as reduced scrap rate.
5.0
adjustment of die openings beginning at 1”. The addition of crowning
capability eliminates the need for shimming which translates into big
1" - 8" Adjustment
1" - 5" Adjustment
11.0
16.5
a d j u s ta b l e
channel-lock die
h e av y d u t y p o w e r - l o c k d i e
Features include:
• CNC Crowning Motor
• Crownable or non-crownable options
• Hydraulic system to accommodate quick
Features include:
and easy die opening adjustments
• Replaceable flame hardened inserts
• Optional Plate Rollers
• Lifting Springs
• T-slots to assist in mounting
the riser blocks into the
desired die opening channels.
• Optional Adjustment Rack
Channel-lock Adjustable Dies
18.5
ACCURPRESS TOOLING SYSTEMS
24.0
10.0
2" - 14" Adjustment
3.25
3.25
3.25
24.0
2" - 12" Adjustment
9.0
2" - 10" Adjustment
9.0
9.5
3.25
8.0
3.25
3.25
7.0
4
1" - 12" Adjustment
1" - 10" Adjustment
1" - 8" Adjustment
14.75
Heavy Duty Power-lock Dies
26.0
28.0
5
ACCURPRESS GENERAL PURPOSE TOOLING
ACCURPRESS GENERAL PURPOSE TOOLING
ACCURPRESS CUSTOM TOOLING...
. . . T O Y O U R S P E C I F I C AT I O N S
SPECIAL CURLING PUNCH
Accurpress Has Your Custom Tooling Solutions.
Dedicated Tooling Specialists are Just a Phone Call Away!
We have several dedicated tooling
Accurpress offers turnkey applications
specialists on staff to provide cost
– tested and proven in our factory.
effective solutions for your special
Turn to Accurpress for great service,
forming requirements.
timely delivery and competitive pricing.
SPECIAL DOOR FRAME
A
D
For further tooling and dealer information,
HM-3 HEMMING DIE
B
C
call Accurpress Tooling Systems at 1-877-633-8665
HIGH TOLERANCE TOOLING
4-WAY 3 – HVAC
*
A = 2.000" @ 85˚
B = 0.500" @ 30˚
C = 0.625" @ 85˚
with notch for 1/4" flange
D = 1.125" @ 85˚
RIB DIE
* Disappearing Spring Pins
for locating sheet metal –
3 total
SPECIAL MULTIPLE HIT FORMING
Formed Part
EASY TABS
HM-3 SPECIAL
ROTO RIB DIE
SPECIAL RADIUS BENDING
3/4
• Allows tools to be turned
by rotating tab 180º
5/8
17/32
Easy Tabs are designed to be
installed on existing tooling.
• Increases safety by preventing
larger punches from dropping
out when ram clamps are loosened
6
Call Us Toll Free at 877-633-8665 to Discuss Your Custom Tooling Applications
7
ACCURPRESS GENERAL PURPOSE TOOLING
DIE POLISHING
ACCURPRESS GENERAL PURPOSE TOOLING
FLAME HARDENING
As an additional service, we can polish the working surfaces to reduce the
risk of galling, dimpling and other markings on your products.
For further protection against marking finished products
consider using Urethane Protective Die Film.
dou bl e the l i fe of you r tool s
Get the most from your new tools with factory flame hardening.
PROTECTIVE DIE FILM
Flame hardening, a strongly recommended option which increases point of contact
hardness to 50-55 HRC, ensures longer tool life – typically upwards of 100% – 300%.
Urethane Protective Die Film is a highly durable material
used to act as a barrier against steel on steel rubing.
This protective film is available in 4” and 6” widths
at either .015” or .030” thickness.
Hardened Zones
8
ACCURPRESS TOOLING SYSTEMS
9
ACCURPRESS DIE RAIL CROWNING
ACCURPRESS DIE RAIL CROWNING
A C C U R C R O W N . . . E L I M I N AT E S H I M M I N G
red u ce cos t ly se t up t ime
– incr e a s e yo ur p r o f it s
crowning die holder systems
a re o f f ered in t w o s ize s
Shimming press brake tooling is eliminated when you use
• 3.5” wide x 3.75” high:
an Accurcrown die holder system. The Accurcrown system is
- Suitable for small to mid-range tonnages
manufactured with a series of precision wedges providing a
- Suitable for 4-way block sizes up to 3.25”
uniform crown, which may be adjusted manually or power
• 6.0” wide x 3.75” high:
interfaced to the Accurpress ETS3000 CNC system.
- Suitable for large tonnages
- Suitable for 4-way block sizes up to 5.75”
opti on al c l a mp ing bar
c on fi gu rati on
The Manual Clamping Bar configuration is a cost effective
solution for securing sectionalized lower tooling in the die
holder. Clamping Bars are manufactured in 24” lengths.
digital
counter
Rotating the handle on the
Optional 4-way
manual holder adjusts the crown from
die fixture
the center out. An LED counter displays
attaches here
the exact crown in thousandths of an inch.
opti on al A-3 h y d rau lic
c l am pi n g bar
The Wila A-3 Hydraulic Clamping Accurcrown features all the
items as illustrated and described on page 12 plus... a Wila
A-3 Hydraulic Clamping Pin System inserted into the top bar.
This unit may be purchased as either manual or CNC crowning.­­
opt i ona l 4 - w ay die f ixt u re
Optional 4-way die fixtures are available which are bolted
lo ca lized
dia l a dj us t ment s
to the top of the crowning unit, and rotate to suit various
The Accurcrown also has localized adjustments
4-way tooling sizes.
every 8” – a great feature whereby an operator can
adjust for worn tooling or compensate for any tolerances
that exist in the press brake bed. Adjustment is made by simply rotating each dial to
raise or lower the crown height at any given point.
10
ACCURPRESS TOOLING SYSTEMS
11
ACCURPRESS GENERAL PURPOSE TOOLING
ACCURPRESS GENERAL PURPOSE TOOLING
E U R O P E A N RA M A D A P T O R
Accurpress offers the solution for those who wish to utilize their
press brake with both American and European style tooling.
G E N E RA L P U R P O S E T O O L I N G
General Purpose “Planed” Tooling
• Each tool is carefully measured and recorded to ensure
our tolerances are the top in its class.
• Available in lengths up to 24’.
General Purpose “Ground” Tooling
• High-end quality for a “General Purpose” price with
holding tolerances and finishes that are the best in the industry for this class of tooling.
• Available in lengths up to 20’.
v
European
Ram Adaptor
2.000
r
DIE V OPENING
Illustration depicts V opening measurement.
2.250
This Adaptor, as pictured and illustrated,
has an American tang to mount into an
American Style ram with the conversion
for European style tooling. The advantage
of this Adaptor is the short height in
order to minimize the loss of ram
open/closed height.
v
SEGMENTED PUNCH AND DIE
4.000
1.0 1.25 1.5
1.75
2.000
3.000
4.000
4.000
8.000
12.000
4.000
• The tooling segments above will yield tool length combinations starting from 1.0"
• Segmented tooling can be cut and milled to your specifications
• Optional left and right horns available
• Optional 'Easy Tabs' can be added for safety
12
ACCURPRESS TOOLING SYSTEMS
13
ACCURPRESS GENERAL PURPOSE TOOLING
ACCURPRESS GENERAL PURPOSE TOOLING
TOOL SET BUILD GUIDE
D I E H O L D E R S & 4 - WAY D I E S
4-Way Holders
Block sizes and openings on 4-way dies can be made to
customer specifications, including more than four openings.
All openings are 85° unless otherwise specified.
2”
2”
4WH1 - 3
21/4”
3”
2”
3”
4WH2 - 2
23/4”
2”
DH2 - 4
2”
4”
4WH2 - 3
23/4”
3”
DH2 - 5
2”
5”
4WH3 - 2
31/4”
2”
4W-7
1.45”
L2
1.50”
4W2
1.75”
L30-2
1.25”
DH3 - 11/2
3”
11/2”
4WH3 - 3
31/4”
3”
5.25
1.50
L3
1.45”
4W3
2.00”
L30-3
1.05”
DH3 - 2
3”
2”
4WH4 - 2
33/4”
2”
L4
1.40”
4W4
2.25”
L30-4
1.35”
DH3 - 3
3”
3”
4WH4 - 3
33/4”
3”
L5
1.35”
4W5
2.50”
L30-5
1.15”
DH3 - 4
3”
4”
4WH5 - 2
41/4”
2”
L6
1.30”
4W6
2.75”
L30-6
1.50”
DH3 - 5
3”
5”
4WH5 - 3
41/4”
3”
L7
1.25”
4W7
3.25”
L30-7
1.45”
DH4 - 2
4”
2”
4WH5 - 4
41/4”
4”
L8
1.15”
4W8
3.25”
L30-8
1.50”
DH4 - 3
4”
3”
4WH6 - 2
43/4”
2”
L9
1.60”
4W9
4.25”
L30-9
1.35”
DH4 - 4
4”
4”
4WH6 - 3
43/4”
L10
1.50”
4W10
4.75”
DH4 - 5
4”
5”
4WH6 - 4
L11
1.25”
4W11
6.00”
DH5 - 2
5”
2”
L12
1.00”
4W12
7.00”
DH5 - 3
5”
L13
1.25”
DH5 - 4
L14
2.25”
L15
2.80”
D
HM1
D
Order #
(D)
OS1
2.65”
OS2
2.60”
(D)
OS3
2.55”
1.30”
OS4
2.50”
OS5
2.40”
OS6
2.30”
OS7
2.20”
OS8
2.10”
OS9
2.00”
4W-8
5.75
1.50
4W-8
4W-7
2.00
2.00
3”
4W-9
4W-10
43/4”
4”
4WH7 - 2
51/4”
2”
6.75
5.00
3”
4WH7 - 3
51/4”
3”
5”
4”
4WH7 - 4
51/4”
4”
DH5 - 5
5”
5”
4WH8 - 2
53/4”
2”
DH6 - 6
6”
6”
4WH8 - 3
53/4”
3”
4WH8 - 4
53/4”
4”
4WH9 - 2
63/4”
2”
4W-11
4WH9 - 3
63/4”
3”
4WH10 - 3
73/4”
3”
10.00
8.00
4WH11 - 3
10”
3”
4WH12 - 3
12”
3”
Other Sizes on Request
Other Sizes on Request
2.50
1.50
2.00
2.00
7.75
6.00
4W-9
3.00
L30-1
1.50
4.00
1.50”
1.50
3.00
4W1
4W-6
4W-5
3.50
DH2 - 2
4W-4
1.00
5.00
2”
4.75
4.00
4W-10
2.00
21/4”
4.25
4.00
4W-12
12.00
10.00
4W-11
6.00
4W-12
6.00
4W-9/10/11/12 not shown to scale
3.00
4WH1 - 2
4W-6
3.00
1/2”
4W-5
2.50
2”1
1.50
1.00
3.00
B
DH2 - 11/2
1.00
1.00
DH2 - 3
1.60”
4W-3
3.75
(D)
L1
Order #
14
Order #
4W-2
4.00
H
(D)
A
3.25
1.00
2.00
D
Order #
Order #
4W-3
.75
2.00
T
(D)
D
B
1.50
1.25
P
Order #
D
A
4W-4
3.00
D
2.75
4W-1
4.00
3 Closed Height Diagram
Optional Tang
Order #
(H) Die Holder Height . . . . . . . . . . H = T - (P + D)
(P) Punch Height . . . . . . . . . . . . . . P = T - (D + H)
(D) Die Height* . . . . . . . . . . . . . . . D = T - (P + H)
*Note: D value on 4-way dies refers to the largest V-opening.
These holders fit pictured 4-way
dies, plus special sizes listed
below right.
LARGEST
OPENING
Use the tool set diagram below to determine suitable
appropriate tooling sizes. The “T” value in the table
above is the closed height of your press brake.
2.25
1.00
2.00
Die Height (D) for Tool Build-up Calculations
4W-2
.75
Optional Tang
2 Closed Height Formulas
4W-1
3.00
B
B
A
2.00
A
Accurpress Tooling Systems offers special, fully customized tooling to fulfill your fabrication
requirements. The following guidelines are designed to assist you in the determination of
tooling dimensions.
4-Way Dies
3.50
Conventional Die Holders
1 Tool Set Closed Height
ACCURPRESS GENERAL PURPOSE TOOLING
ACCURPRESS GENERAL PURPOSE TOOLING
85º to 90º FORMING PUNCHES & DIES
UP-1A
L-1,2,3,4
3/8
1/2
5/8
1/4
3/8
1/2
5/8
L.1
L.2
1
1
L.3
1
L.4
11/2
L.1
L.2
1
1
L.3
1
L.4
11/2
22 Ga
18 Ga
16 Ga
14 Ga
22 Ga
18 Ga
16 Ga
14 Ga
13/4
UP-3
11/2
UP.2
3 3/4
3 3/4
11/4
1
7/8
11/8
L.6
11/2
L.7
11/2
L.8
11/2
13 Ga
12 Ga
11 Ga
10 Ga
L
30.2
L
30.3
1
1
1
3 3/4
L 30.4
L.10
2
L.11
21/2
9 Ga
3/16 Capacity
1/4 Capacity
21/2
31/2
UP.4
UP.5
UP-6
L-12,13
11/2
320
340
1/8 R
L30-6,7
11/2
31/2
3/8 Capacity
L30-8,9
2
1
11/4
L 30.6
L 30.7
L 30.8
L 30.9
2
21/2
3
4
L-15
L-16
6” V Opening
L.13
51/4
L.12
23/4
21/4
5
4
5/16 Capacity
16
3/8 R
L-14
3
21/2
3
1/4 R
L 30.5
UP30-5
23/4
2
23/4
UP-6
3 3/4
UP-5
41/4
3 3/4
UP-4
L30-5
2
3/64 R
L.9
2
7/8
11/2
3
L.5
11/2
L
30.1
L30-4
5/8
1/2
11/2
2
11/2
11/4
21/4
3/4
3/8
UP.3
L-9,10,11
L-5,6,7,8
1/4
UP30-4
1/8 R
3/32 R
L30-1,2,3
3 1/4
UP-2
3/64 R
1/32 R
1/32 R
1/4
13/4
13/4
L-1,2,3,4
28
300
300
0
21/8
UP.1
1/32 R
be specified.
3/16 R
acute angle bends in 22 gauge
11/2
11/4
1
3 3/4
5/8
1/32 R
13/4
UP30-3
21/8
die combinations must
3 3/4
3 3/4
gauges, 90° punch and
1
UP.1A
tolerance bends in light
UP30-2
through to 3/16”.
1
To produce sharp, close-
UP30-1
3 3/4
air bending techniques.
These dies are used for forming
UP-1
3 3/4
combinations are used for
3 3/4
These 85° punch and die
30º FORMING PUNCHES & DIES
L.14
5
7/16 Capacity
L-15
L-18
8” V Opening
6
1/2 Capacity
17
ACCURPRESS GENERAL PURPOSE TOOLING
ACCURPRESS GENERAL PURPOSE TOOLING
GOOSENECK PUNCHES & DIES
GN-1
All gooseneck punches and die
A L L O WA B L E R E T U R N F L A N G E S
GN-2
GN-3
GN-4
GN-1
GN-2
GN-3
combinations are machined at 85°
0
1.
12
0.
1
6
91
90
1.
GN-7
1.
0.
83
1.
81
1.
18
0
0
9
81
78
GN-6
GN-5
1.
GN-5
0.
6
1. 25
00
1. 0
50
0
2.
00
0
2.
50
3. 0
00
0
1.
0
1. 00
50
2. 0
00
2. 0
50
3. 0
00
0
0.
50
0
11 Ga
0.
7
1. 50
25
0
1.
75
0
2.
25
0
2.
75
0
12 Ga
37
5
13 Ga
GN-4
0.
13/4
13/4
14 Ga
7
/8
3
3 /4
/4
5
/8
1
/2
9
/1
6
3 3/
/8 8
1
/4
7
/1
6
13/4
L.7
11/2
0.
07
5
0.
03
0
3 3/4
3 3/4
3 3/4
3 3/4
13/4
L.6
11/2
4
07
2.
L.5
11/2
2
49
1.
16 Ga
11/2
1
87
1.
18 Ga
L.4
9
84
1.
1
1
91
0.6
1
7/8
4
03
1.
L.3
3
90
1.
22 Ga
L.2
1/16 R
3/4
5/8
3
79
1.
1
1/2
1
77
1.
L.1
1/32 R
3/8
3
63
0.
further beyond the centerline for a
greater flange.
1/64 R
1/4
1
09
1.
1/64 R
GN #7, 8 and 9 punches are cut back
9
85
6
0.
51
0.
punch would interfere.
8
31
1.
special bends where a straight 90°
9
54
1.
6
77
1.
right angle bends, channels, or other
7
89
1.
These punches are used for forming
2
GN.4
GN.4
11/2
GN.3
8
92
1.
11/2
GN.2
11/4
GN.1
otherwise specified.
0.
06
0
for air bend techniques unless
2
1
12
06
0
5
10
0.
8
18
0.
0.
6
0.
7
1. 50
0
1. 00
50
2. 0
00
2. 0
50
3. 0
00
0
1.
50
2. 0
00
2. 0
50
3. 0
00
3. 0
50
0
09
1.
0
1. 00
50
2. 0
00
2. 0
50
3. 0
00
3. 0
50
0
13/4
21/4
21/4
1.
0.
7
/1
6
1.
0
50
0.
51/4
51/4
41/4
8
3
/4
5
37
0.
1.
5
2. 00
00
2. 0
50
3. 0
00
3. 0
50
4. 0
50
0
0.
18
8
23/4
21/4
21/4
21/4
21/4
1.
5
2. 00
00
2. 0
50
3. 0
00
3. 0
50
4. 0
50
0
1
1
13/4
9
5
13/4
5
19
4
64
5
68
2.
7
3/8 Capacity
80
5/16 Capacity
2.
1/4 Capacity
31/2
64
2.
3/16 Capacity
L.13
6
06
9 Ga
L.12
3
2.
10 Ga
L.11
21/2
47
11 Ga
L.10
2
5
2.
12 Ga
L.9
2
3
21/2
96
2.
13 Ga
L.8
11/2
2
2
63
14 Ga
L.7
11/2
1/8 R
11/2
44
L.6
11/2
11/8
1
79
2.
L.5
11/2
1
11/4
51
L.4
11/2
1/8 R
69
6
2.
2.
9
2.
7/8
2
2.
3/4
5
97
2.
9
GN-10
59
8
2.
1/16 R
5/8
2
61
6
11
0 73
81 0.3
1
GN.10
GN.9
29
02
2.
1.
08
GN-9
3
3
3
2.
GN-10
1.
3
2.
3
GN.8
GN-9
2.
93
64
4
50
GN-8
5/16 Capacity
2.
0
67
7
1.
9 Ga
10 Ga
2.
16 Ga
1.
13/4
1. 5
50
2. 0
00
2. 0
50
3. 0
00
0
87
1. 5
50
0
2.
00
0
2.
50
3. 0
00
0
3 3/4
1
11
/4
11
/8
13
/8
3 3/4
3 3/4
5
18 Ga
2
1
07
L.3
1
2.
L.2
62
L.10
2
GN-8
1.
1/2
1.
3/8
GN-7
1.
L.9
2
24
1.
11/2
GN-6
1/32 R
1/8 R
4
66
1.
L.8
11/2
4
7
92
11/4
49
0
0.
GN.7
3/32 R
11/8
50
21/2
21/2
GN.6
1.
1.
2
GN.5
ACCURPRESS GENERAL PURPOSE TOOLING
ACCURPRESS GENERAL PURPOSE TOOLING
OFFSET DIES
HM-2
• HM-1 is used to hem 18 gauge or lighter.
28º
1/32 R
2 3/4
11/2
r0.035
OS.4
OS-5
OS-6
OS-7
OS-8
OS.9
HM-3
11/2
11/2
OS.8
2
HM-4
1
23/4
23/4
OS.7
7
/8
3
/4
23/4
23/4
OS.6
OS.9
2
2
F L AT T E N I N G D I E S
They are used to
FL.1
FL.2
FL.1
FL.2
FL-3
FL.3
13/8
17/8
23/8
Ram adaptors may be necessary
FL-5
FL.4
to fill up die space if ram
adjustment is insufficient, or to
FL.5
A
FL.3
23/4
given degree.
23/4
formed angle to a
23/4
complete hems, or
to close a previously
FL-4
FL.4
17/8
FL.5
1/2
23/8
ACCURPRESS TOOLING SYSTEMS
C
suit conditions for box forming.
The three styles shown are in
33/4” but are available in all
heights. They have safety tangs,
A-STG
1.5
20
B
3/4
33/4
sold in sets.
FL-2
23/4
FL-1
RA M A D A P T O R S
23/4
Flattening dies are
individual applications.
21/2
5
/8
1
/2
23/4
OS.5
than18 gauge.
• HM-4 can be customized to suit
OS-9
OS.8
OS.7
OS.6
OS.5
11/2
11/2
hemming light gauge material.
• HM-3 is for hemming material heavier 3/8
30º 9/16
31/4
11/2
OS.3
• HM-2 is capable of both air-bending and 21/8
11/2
2 3/4
2 3/4
2 3/4
in one stroke.
OS.2
on a two-stroke operation.
45º
two 90° bends
OS.1
These combinations are used for hemming
11/4
5
offset dies form
OS.4
OS.3
HM-1
11/4
21/2
OS.2
OS-4
33/4
OS.1
6
General purpose
3
/1
OS-3
1
/8
sold in sets.
OS-2
3
/8
OS-1
1
/4
Offset dies are
HEMMING DIES
and are manufactured from
B-STG
1.5
4150 material.
2.840
21
ACCURPRESS PRECISION TOOLING
ACCURPRESS PRECISION TOOLING
PRECISION 80º FORMING PUNCHES
These 80° punch and die combinations are used for air bending techniques.
To produce sharp, close-tolerance bends in light gauges, 90° punch and die combinations must be specified.
P-UP1A
The Accurpress Precision Tooling line has been designed and manufactured to fill a void
P-UP1
1
in the current North American tooling market between “general purpose +/- 0.003 ” and
P-UP2
Max Tons:
60/m.
18/ft.
11/2
3 3/4
5/8
Max Tons:
150/m.
45/ft.
11/4
3 3/4
3 3/4
Max Tons:
115/m.
35/ft.
1
“ high-end precision +/- 0.0004 ” tooling.
Accurpress Precision Tooling is precision grade, holding tolerances at +/- .0008”, and sold
P-UP3
Max Tons:
65/m.
20/ft.
3 3/4
PRECISION TOOLING
at very cost effective pricing. These tools come in a maximum length of 515mm (20.28”)
and are produced on top-of-the-line creep feed grinding machines. Each section is laser
µ∞
etched with a full description of the tool as well as its maximum tonnage/ft rating.
In addition, each section of Precision Tooling comes standard with the working radii
induction hardened to a minimum of 50 HRC to ensure long-term performance.
Model#
P-UP1A
Angle
(µ∞)
80
P-UP4
r 0.9
µ∞
Radius (r)
mm(in)
0.9(0.035)
Max Tons:
230/m.
70/ft.
Model#
P-UP1
Angle
(µ∞)
80
P-UP5-2.75
r 0.9
Radius (r)
mm(in)
0.9(0.035)
Max Tons:
250/m.
75/ft.
µ∞
Model#
P-UP2
Angle
(µ∞)
80
r 2.4
µ∞
Radius (r)
mm(in)
2.4(0.093)
P-UP5-3.75
Model#
P-UP3
Angle
(µ∞)
80
r 3.2
Radius (r)
mm(in)
3.2(0.125)
Max Tons:
280/m.
85/ft.
Quality Control
2
Each section is measured against a master before
21/2
21/2
3 3/4
3 3/4
2 3/4
it is shipped to ensure tolerances are maintained.
r 6.3
Certified Materials
µ∞
r 4.7
We use only the finest pre-hardened brake die
r 6.3
µ∞
material available to manufacture the Precision line.
µ∞
Base hardness 270 – 300 Brinell, 28 – 32 HRC.
Model#
Warranty
One year on material defect.
NOTE: The warranty does not
P-UP4
Induction hardened
working radii
Angle
(µ∞)
80
P-UP6-2.75
cover operator error/misuse
(ie.; Over tonnage situations).
Radius (r)
mm(in)
4.7(0.187)
Max Tons:
328/m.
100/ft.
Model#
Angle
(µ∞)
P-UP5-2.75 80
P-UP6-3.75
Model#
Angle
(µ∞)
P-UP5-3.75 80
Radius (r)
mm(in)
6.3(0.25)
Max Tons:
395/m.
120/ft.
31/2
3 3/4
2 3/4
31/2
Radius (r)
mm(in)
6.3(0.25)
r 9.4
Laser etched
µ∞
r 9.4
tooling description
µ∞
Model#
22
Angle
(µ∞)
P-UP6-2.75 80
Radius (r)
mm(in)
9.4(0.375)
Model#
Angle
(µ∞)
P-UP6-3.75 80
Radius (r)
mm(in)
9.4(0.375)
23
ACCURPRESS PRECISION TOOLING
ACCURPRESS PRECISION TOOLING
µ∞
1
1/2
r 0.8
µ∞
1
5/8
µ∞
r 0.8
1
Max Tons:
100/m.
30/ft.
11/4
µ∞
r 1.6
11/2
P-L10
Max Tons:
100/m.
30/ft.
11/2
µ∞
r 3.2
2
Max Tons:
65/m.
20/ft.
3/4
13/4
µ∞
Model#
P-L2
P-L6
Radius (r)
mm(in)
0.8(0.035)
Max Tons:
82/m.
25/ft.
7/8
r 3.2
11/2
Angle
(µ∞)
80
µ∞
Model#
P-L3
P-L7
12 Ga
13 Ga
Radius (r)
mm(in)
0.8(0.035)
Max Tons:
82/m.
25/ft.
1
µ∞
r 3.2
11/2
Angle
(µ∞)
80
14 Ga
Model#
P-L4
Angle
(µ∞)
80
P-L8
Max Tons:
88/m.
27/ft.
11/8
µ∞
r 3.2
9 Ga
11/2
11/2
11 Ga
10 Ga
Model#
Radius (r)
mm(in)
1.6(0.065)
P-L9
Angle
(µ∞)
80
Radius (r)
mm(in)
3.2(0.125)
Model#
P-L10
Angle
(µ∞)
80
P-L13
21/2
1/4 Capacity
3
r 6.3
Model#
Radius (r)
mm(in)
6.3(0.25)
Max Tons:
115/m.
35/ft.
Max Tons:
100/m.
30/ft.
21/2
µ∞
r 6.3
µ∞
3/16 Capacity
P-L12
r 3.2
2
r 6.3
P-L11
31/2
5/16 Capacity
3/8 Capacity
Radius (r)
mm(in)
6.3(0.25)
Max Tons:
150/m.
45/ft.
r 1.27
4
µ∞
3
Angle
(µ∞)
80
P-L14
r 9.4
µ∞
23/4
P-L5
Radius (r)
mm(in)
0.8(0.035)
16 Ga
13/4
P-L1
Angle
(µ∞)
80
13/4
Model#
18 Ga
Max Tons:
100/m.
30/ft.
2
21/4
22 Ga
P-L11
41/4
3/8
r 0.8
P-L9
Max Tons:
65/m.
20/ft.
13/4
13/4
µ∞
13/4
1/4
P-L4
Max Tons:
50/m.
15/ft.
21/4
P-L3
Max Tons:
40/m.
12/ft.
21/4
P-L2
Max Tons:
40/m.
12/ft.
13/4
P-L1
PRECISION 80º DIES
21/4
PRECISION 80º DIES
5
7/16 Capacity
Model#
P-L5
Angle
(µ∞)
80
Radius (r)
mm(in)
3.2(0.125)
Model#
P-L6
Angle
(µ∞)
80
Radius (r)
mm(in)
3.2(0.125)
Model#
P-L7
Angle
(µ∞)
80
Radius (r)
mm(in)
3.2(0.125)
Model#
P-L8
Angle
(µ∞)
80
Model#
Radius (r)
mm(in)
3.2(0.125)
P-L12
Angle
(µ∞)
80
Radius (r)
mm(in)
6.3(0.25)
P-L15
r 1.59
Model#
P-L13
Angle
(µ∞)
80
Radius (r)
mm(in)
9.4(0.375)
Model#
P-L14
Angle
(µ∞)
80
Radius (r)
mm(in)
1.27(0.50)
Max Tons:
165/m.
50/ft.
5
51/4
µ∞
6
1/2 Capacity
Model#
24
P-L15
Angle
(µ∞)
80
Radius (r)
mm(in)
1.59(0.625)
25
ACCURPRESS PRECISION TOOLING
ACCURPRESS PRECISION TOOLING
PRECISION 30º FORMING PUNCHES
PRECISION 30º DIES
These dies are used for forming acute angle bends in 22 gauge through to 3/16”.
Max Tons:
60/m.
18/ft.
Max Tons:
82/m.
25/ft.
P-UP30-1
Angle
(µ∞)
28
Model#
P-UP30-2
1/4
Angle
(µ∞)
30
P-UP30-4
Max Tons:
100/m.
30/ft.
Model#
P-UP30-3
Angle
(µ∞)
30
Radius (r)
mm(in)
1.2(0.047)
P-UP30-5
Max Tons:
150/m.
45/ft.
Model#
P-L30-1
Angle
(µ∞)
28
P-L30-4
11/2
Model#
P-UP30-4
Angle
(µ∞)
32
r 3.2
Model#
P-UP30-5
Max Tons:
40/m.
12/ft.
1/2
r 0.8
µ∞
1
Radius (r)
mm(in)
0.8(0.035)
Angle
(µ∞)
34
Radius (r)
mm(in)
3.2(0.125)
Model#
P-L30-2
Model#
P-L30-4
Angle
(µ∞)
28
P-L30-5
r 1.6
r 1.6
1
Radius (r)
mm(in)
0.8(0.035)
Max Tons:
50/m.
15/ft.
7/8
µ∞
P-L30-7
11/4
P-L30-3
Radius (r)
mm(in)
1.6(0.065)
Max Tons:
65/m.
19/ft.
Model#
P-L30-5
Angle
(µ∞)
32
P-L30-8
11/2
1
µ∞
Radius (r)
mm(in)
1.6(0.065)
Max Tons:
65/m.
20/ft.
r 3.2
2
Radius (r)
mm(in)
2.4(0.093)
Max Tons:
65/m.
19/ft.
Model#
P-L30-6
Angle
(µ∞)
32
P-L30-9
r 4.7
r 4.7
Angle
(µ∞)
30
P-L30-6
r 2.4
21/8
Angle
(µ∞)
30
Model#
2
11/2
µ∞
Radius (r)
mm(in)
1.2(0.047)
µ∞
21/8
µ∞
3 3/4
3 3/4
r 1.2
µ∞
r 0.8
Max Tons:
50/m.
15/ft.
5/8
11/2
3/8
1
r 1.2
µ∞
Radius (r)
mm(in)
0.8(0.035)
Max Tons:
33/m.
10/ft.
13/4
µ∞
3 3/4
r 0.8
µ∞
Radius (r)
mm(in)
0.8(0.035)
P-L30-3
Max Tons:
26/m.
8/ft.
11/2
3 3/4
3 3/4
r 0.8
µ∞
P-L30-2
Max Tons:
100/m.
30/ft.
11/4
1
Model#
P-L30-1
P-UP30-3
23/4
P-UP30-2
Radius (r)
mm(in)
3.2(0.125)
2
Max Tons:
65/m.
19/ft.
µ∞
r 6.3
µ∞
23/4
3
µ∞
3 1/4
P-UP30-1
21/2
Model#
26
P-L30-7
Angle
(µ∞)
34
3
Radius (r)
mm(in)
4.7(0.187)
Model#
P-L30-8
Angle
(µ∞)
36
4
Radius (r)
mm(in)
4.7(0.187)
Model#
P-L30-9
Angle
(µ∞)
38
Radius (r)
mm(in)
6.3(0.250)
27
ACCURPRESS PRECISION TOOLING
ACCURPRESS PRECISION TOOLING
PRECISION GOOSENECK PUNCHES
PRECISION GOOSENECK PUNCHES
All gooseneck punches and die combinations are machined at 80° for air bend techniques unless otherwise specified. These
P-GN7, P-GN8 and P-GN9 punches are cut back further beyond the centerline for a greater flange.
punches are used for forming right angle bends, channels, or other special bends where a straight 90° punch would interfere.
P-GN2
P-GN6
Max Tons:
40/m.
12/ft.
0
/4
11
0
1.
50
2. 0
00
2. 0
50
3. 0
00
3. 0
50
0
1.
0
1. 00
50
2. 0
00
2. 0
50
3. 0
00
0
12
0.
41/4
50
0.
51/4
3 3/4
5
10
0.
7
/8
8
18
0.
09
1
1.
7
3
/4
1
25
92
P-GN8
37
0.
P-GN5
Angle
(µ∞)
80
µ∞
Model#
Radius (r)
mm(in)
1.6(0.065)
P-GN9
Angle
(µ∞)
80
1/8 R
1.
5
2. 00
00
2. 0
50
3. 0
00
3. 0
50
4. 0
50
0
0.
Model#
Radius (r)
mm(in)
1.6(0.065)
1/16 R
0
87
1. 5
50
0
2.
00
0
2.
50
3. 0
00
0
6
µ∞
1.
0
1. 00
50
2. 0
00
2. 0
50
3. 0
00
3. 0
50
3
3 /4
/4
9
2.
8
0.
0.
6
1. 25
00
1. 0
50
0
2.
00
0
2.
50
3. 0
00
0
4
94
2.
85
2
64
2.
0
2.
61
2.
4
1
29
79
2.
2
5
63
97
2.
9
5
66
19
1.
2.
1
50
91
0.6
P-GN4
2.
2.
1
81
1.
2
4
1/16 R
Angle
(µ∞)
80
0
0.
50
0
0.
7
1. 50
0
1. 00
50
2. 0
00
2. 0
50
3. 0
00
0
9
/1
6
3 3/
/8 8
0.
7
1. 50
25
0
1.
75
0
2.
25
0
2.
75
0
7
/1
6
13
/8
3 3/4
0.
06
0
3 3/4
0
03
0.
5
91
9
5
3
3
78
1
07
Max Tons:
115/m.
35/ft.
1.
87
1.
03
µ∞
Model#
Radius (r)
mm(in)
0.8(0.035)
P-GN9
1.
9
84
0.
P-GN7
Angle
(µ∞)
80
Max Tons:
60/m.
18/ft.
1.
4
07
2.
GN.4
1.
5
/8
6
1
/4
3
7
/1
6
93
Model#
Radius (r)
mm(in)
3.2(0.125)
P-GN8
49
1
/2
2
1.
3 3/4
07
02
9
P-GN6
Angle
(µ∞)
80
2
1.
3 3/4
2.
2.
11
1/32 R
0 73
81 0.3
µ∞
1
Model#
Max Tons:
82/m.
25/ft.
1.
Radius (r)
mm(in)
0.8(0.035)
2.
1.
3
6
P-GN3
Angle
(µ∞)
80
1/8 R
µ∞
Radius (r)
mm(in)
0.4(0.016)
P-GN4
11/2
Model#
08
63
0.
51
P-GN2
Angle
(µ∞)
80
Max Tons:
60/m.
18/ft.
1/32 R
2.
1
0.
Model#
P-GN3
µ∞
4
50
1.
9
09
1.
9
Radius (r)
mm(in)
0.4(0.016)
3
64
1.
3
54
1.
6
85
P-GN1
Angle
(µ∞)
80
4
66
1.
7
79
1.
89
1
1.
8
0.
Model#
0.
18
8
3
8
77
1.
92
77
31
1/64 R
µ∞
21/2
7
62
1.
90
1.
1.
1.
1.
µ∞
1/64 R
21/2
06
11/2
Max Tons:
50/m.
15/ft.
0
67
1.
11/4
Max Tons:
150/m.
45/ft.
0.
Max Tons:
33/m.
10/ft.
P-GN7
3 3/4
P-GN1
Radius (r)
mm(in)
3.2(0.125)
P-GN10
Max Tons:
115/m.
35/ft.
Max Tons:
130/m.
40/ft.
3
2
6
90
1.
2.
18
0
0.
51/4
96
2.
75
/8
1
6
06
5
24
0.
3
7
2.
11
5
54
2.
1.
1
7
80
3 3/4
5
2.
9
64
2.
0
81
68
1.
2
83
1.
4
49
1.
Model#
28
P-GN5
Angle
(µ∞)
80
Radius (r)
mm(in)
2.4(0.093)
µ∞
Model#
P-GN10
Angle
(µ∞)
80
1/8 R
Radius (r)
mm(in)
3.2(0.125)
1.
5
2. 00
00
2. 0
50
3. 0
00
3. 0
50
4. 0
50
0
3/32 R
1.
12
1. 5
50
2. 0
00
2. 0
50
3. 0
00
0
µ∞
29
GENERAL REFERENCE
BENDING REFERENCE GUIDE
TONNAGE CHART
Accurate tonnage requirements and recommended model selections, based on a
TANG CONFIGURATIONS
wide range of materials, can be determined by using the Accurpress Tonnage Calculator,
which can be accessed online, at www.accurpress.com
0.500
0.625
0.625
0.530
AMERICAN
STANDARD
0.750
0.500
0.748
0.500
AMERICAN
SAFETY
WILA
AMERICAN
0.787
0.512
0.276
1.181
1.575
WILA
NEW STANDARD
mild steel bending tonnages
The tonnages required to form these metals are substantially
The chart below illustrates the appropriate tonnages to
of a press brake. With an eight
higher and must be taken into consideration in the selection
air bend mild steel with 60,000 p.s.i. tensile properties.
EURO
STYLE
It must be noted that most North American steel mills are
bending forces for other metals
producing harder metals with typical mechanical properties
Soft brass, soft aluminum 50% of Force Shown
of 44,000 p.s.i. yield and up to 80,000 p.s.i. tensile strengths.
Aluminum alloys heat treated
The tonnages required to form these metals are substantially
Stainless 50% more than Steel
higher and must be taken into consideration in the selection
Same as Mild Steel
of a press brake. With an eight-to-one die ratio, the inside
bending forces for other metals
radius of a right angle bend is approximately equal to the
Tonnage requirements are three to five times greater than
thickness of the metal. The bending forces for mild steel are
for air bending. Coining is normally done in very high
shown on the chart below.
precision environments and on light gauge materials only.
)RUFHWR$LU%HQG0LOG6WHHO36,
$OO'LPHQVLRQVLQ,QFKHV
) 86WRQVOLQHDOIWRIZRUNSLHFH
W
JD
Y
I
U LQ
)
U
W
Y
safety warning
30
ACCURPRESS TOOLING SYSTEMS
Press brake tooling is used in
combination with sophisticated
machinery and high hydraulic
pressure, a situation in which
misuse may lead to serious
personal injury.
I
W
U
Y
I
)9DOXHV
:RUNSLHFHWKLFNQHVV
,QVLGHUDGLXVRIIRUPHGSDUW
9HHGLHRSHQLQJ
0LQLPXPIODQJH
To prevent injury:
1. Never use our dies in equipment
which lacks the proper safeguards
to prevent the user’s hands or body
parts from entering or remaining in
the die space while the equipment is
in motion.
2. Fully familiarize the die setter with
the press brake or machine manual.
Y
I
)RUVWHHORIGLIIHUHQWWHQVLOHVWUHQJWK
)YDOXHGLIIHUVLQSURSRUWLRQWRVWUHQJWKUDWLR
,QVLGHUDGLXVUIRUPLOGVWHHOLVDERXW
RIIHPDOHGLHRSHQLQJYIRUDQ\W
6KDGHG)YDOXHVDUHIRUY WFRPPRQIRU
DYHUDJHEHQGLQJ
)RUW LQFKRUPRUHXVHY W
3. Ensure all points of operation
guards are operational and in place,
preventing users from exposing any
part of their person to the closing on
the machine or press brake.
JD
6. Ensure dies are being installed and
operated per the instruction manual
for the brand and make of machine
used.
4. Supply hand tools for inserting,
holding, or removing material,
keeping hands at a safe distance.
It is our responsibility to produce
tooling and dies from quality
materials to high standards of
manufacturing performance.
5. Provide users with training in safety
practices and procedures. Insist these
be followed. Monitor for compliance.
It is the user’s responsibility to employ
them in proper application with
due regard to safety.
31
ask your accurpress dealer
for these fine product catalogs
edge
North America’s #1 Selling Press Brake
Your Edge for Enhanced Productivity
accell
accurshear
Precision Forming Systems
Renowned for Accuracy and Rigidity
www.accurpress.com
Accurpress America, Inc. Tel: (605) 718-2550 Fax: (605) 718-2551
PRINTED JAN 2016
accurpress
TOOLING SYSTEMS