‘Stanguard’ On-Load Changeover Switch 1 Compact switches available from 40A to 3150A. Frame Size Size0 2 Conforms to IS:13947 (P- 1&3) and IEC: 60947 (P- 1&3) 3 Flexibility of mounting - Horizontal or Vertical mode 4 Unique modular construction comprising of two load switch disconnectors Stanguard On-Load Changeover Switch per pole thereby resulting into faster quenching of arc. The load and line can be connected on either side by virtue of isolation on both the sides. The entire switching mechanism alongwith the fixed and moving contact assembly are housed in a nylon 66 FR grade, moulded frame/cover, having high dielectric strength & thermal withstand capacity. Stanguard Changeover Switch has unique modular construction. The module comprises of two load switch disconnectors coupled together and mechanically interlocked with a common outgoing and operable by a single handle having I-O-II position. The switching mechanism is quick make, quick break type independent of the speed of the operation. There are four breaks Features • • • • • • Compact switches available from 40A to 3150A in 7 Frame Size. Conforms to IS:13947 (P- 1&3) and IEC: 60947 (P- 1&3). Suitable for AC-23A duty. Unique modular construction comprising of two load switch disconnectors. No Load / Line restriction - the shorting link can be connected on either side to facilitate interchangeability of line and load. Flexibility of mounting - Horizontal or Vertical mode. • • • • • • • Separate Arcing and main contacts results in the enhanced life of the switch. Four breaks per pole resulting in foster quenching of the arc. Arc chutes and arc barriers provided in all ratings. Large terminal area suitable for AI / Cu cables and busbars. Handle with door interlock and Padlock facility available. Phase barriers provided between individual phases. Auxiliary contact available for signalling & interlocking. Range Specification 40A to 3150A in a 7 frame size, AC 23A IS : 13947-1 & 3 IEC : 60947-1 & 3 Execution FP with advance neutral 94 Stanguard On-Load Changeover Switch Construction In position ‘II’ supply II is connected to the load and supply I is off. STANGUARD On-Load Changeover switches comprise of two load switch disconnectors which are coupled together and are mechanically interlocked with a common outgoing. The operating mechanism is front handle operated with three stable positions of 1- 0-11 where in none of the positions, supply I and II are connected simultaneously. Hence in none of the cases, supply I & II are connected simultaneously. The contact mechanism is knife blade type having four sets of contacts per pole on the moving carrier. The fixed contact terminals in each phase have separate main and arcing contacts. The contact is first made with the arcing contact and thereafter with the main contact. During breaking, the arc formation is across the arcing contacts thereby protecting the main contacts which result into enhanced life of switch. In position ‘I’ supply I is connected to the load and supply II is off . In position ‘0’ supply I& supply II are both disconnected from the load. Contact mechanism The moving contact mates with the fixed contact by slide movement of the moving contact assembly. The contact is first made with the arcing contact and thereafter with the main contact. During breaking, the arc formation is across the arcing contacts thereby protecting the main contacts which results into enhanced life of the switch. The arc is effectively quenched & confined in arc barrier in each phase.The switches can be mounted inside a panel either in horizontal or vertical mode without any effect on the performance. The contact mechanism is knife blade type with self cleaning action during operation. The fixed contact terminals in each phase have separate main and arcing contacts. The moving contact assembly has four sets of contacts on moving carrier and the entire assembly rests on three guides on moving carrier itself, which assists in its true movement during making and breaking. 95 Stanguard On-Load Changeover Switch Application Type of current A.C. D.C. Utilization Category Typical Application Frequent operation Infrequent operation AC21A AC21B AC22A AC22B AC23A AC23B AC3 AC3 DC 21 A DC21B DC 22 A DC22B Switching of resistive loads including moderate overloads switching of mixed resistive and inductive loads including moderate overloads (Shunt motors) DC 23 A DC 23B Switching of motor loads or other highly inductive loads (Series motors) Switching of resistive loads including moderate overloads Switching of mixed resistive and inductive loads including moderate overloads Switching of motor loads or other highly inductive loads Squirrel cage motor- starting, switching off motors during running Technical information Standard conformity : IS: 13947 (P- l &3) and IEC: 60947 (P- 1&3) Rated operational voltage (Ue) : 415V A.c. Utilization category : AC-23A No. of poles : 4 poles (with advanced neutral) Rated insulation voltage (Ui) : 1000V Temperature withstand Range (ambient) : –5 to 50°C Rated Impulse with stand Voltage (Uimp) : 10KV Dielectric Strength at 50 Hz : 5KV 96 Stanguard On-Load Changeover Switch Technical information Frame Size Size 00 ISCNFO0080 ISCNFO0040 ISCNFO0063 A 40 63 80 100 Rated Operational Voltage Ue V 4 415 4 415 4 415 4 415 Rated Insulation Voltage V 1000 1000 1000 1000 Catalogue No. Rated operated Current at 40°C Ie Nos. of Poles Rated Impulse Voltage Ui Uimp. Rated Frequency ISCNFO0100 kV 8 8 8 8 Hz 50 50 50 50 Pollution Degree 3 3 3 Design temp./ Ambient Temp. Deg. C 40 40 40 3 40 Rated Thermal Current A 40 63 80 100 Rated Enclosed Thermal Current A 40 63 80 100 AC21A / B A 40 / 40 63 / 63 80 / 80 100 / 100 AC22A / B A 40 / 40 63 / 63 80 / 80 100 / 100 AC23A / B Rated Motor Power 415 Vac A 40 / 40 63 / 63 80 / 80 100 / 100 20 630 22.5 25 A 15 400 800 1000 A 320 504 640 800 80 80 80 80 40 63 80 100 5 5 5 5 Rated Current-ac 415V KW Making Capacity AC23A 415 V Breaking Capacity AC23A 415 V Conditional Short ckt current 415 V ac Fuse ratings gG kArms A Rated Short Time Withstand Current for 1 Sec. rms value kArms Mechanical Endurance Electrical Endurance opers. opers. 10000 10000 10000 10000 1500 1500 1500 1500 Min. Cu cable section Sq.mm 10 16 25 35 Min. Al. cable section Sq.mm Terminal Bolt Size Metric thread diameter x length 16 25 35 50 mm Oveall Dimensions H X W X D mm Weight Open Execution In Enclosure M6 X16 136.5 X 144 X 158 kg. 1.5 1.5 1.6 1.6 kg. 4.5 4.5 4.6 4.6 Stanguard change over, frame size ‘00’ Current Rating (A) Open Execution Cat. No. In Enclosure Cat. No. 40 ISCNFO0040 ISCNFE0040 63 ISCNFO0063 ISCNFE0063 80 ISCNFO0080 ISCNFE0080 100 ISCNFO0100 ISCNFE0100 97 Stanguard On-Load Changeover Switch Technical information Frame Size Current Rating at 40°C, Ith Size 0 A Size 1 125 160 200 250 320 4 4 4 4 4 No. of Poles Rated insulation voltage, Ui V 1000 1000 1000 1000 1000 Rated operational voltage, Ue V 415V 415V 415V 415V 415V Dielectric strength, 50 Hz, Vim KV 5 5 5 5 5 Rated impulse withstand voltage, Uimp KV 10 10 10 10 12 Rated operational current, Ie at 415V at 500V at 260V at 440V AC 21A/B A 125/125 160/160 200/200 250/250 320/320 AC 22A/B A 125/125 160/160 200/200 250/250 320/320 AC 23A/B A 125/125 160/160 160/160 250/250 320/320 AC 21A/B A 125/125 160/160 200/200 250/250 320/320 AC 22A/B A 125/125 160/160 160/200 250/250 320/320 AC 23A/B A 100/100 140/140 140/140 200/250 250/250 DC 21A/B A 125/125 160/160 200/200 250/250 320/320 DC 22A/B A 125/125 160/160 200/200 250/250 320/320 DC 23A/B A 125/125 160/160 160/160 250/250 250/250 DC 21A/B A 125/125 160/160 160/160 250/250 320/320 DC 22A/B A 125/125 160/160 160/160 250/250 250/250 DC 23A/B A 125*/125* 125*/125* 125*/125* 200*/200* 200*/200* Rated making capacity Amp,415V AC23A, p.f.- 0.30 1250 1600 1600 2500 3200 Rated breaking capacity Amp,415V AC23A, p.f.- 0.30 1000 1280 1280 2000 2550 KW 55 55 100 132 160 Rated operational power Rated Motor Power 4 15V, 3 Ø Fuse protected short circuit withstand Rated max. Current of gG fuses A 125 160 200 250 320 Rated conditional short circuit current Kapeak 80 80 80 80 80 Max. Allowed cut off current Kapeak 18 18 22 27 33 Rated short time withstand current (1 sec.) Kapeak 7.5 7.5 7.5 15 15 3000/600 3000/600 3000/600 1800/360 1800/360 Electrical Durability No. of operating cycles AC-3A/B Mechanical Durability No. of no load operating cycles 30000 30000 30000 20000 20000 °C –5 to 50 –5 to 50 –5 to 50 –5 to 50 –5 to 50 AI. Cab le/ Bus Bar cross section mm2 70 95 150 240 240 Cu. Cable/B us Bar cross section mm2 50 70 95 185 185 Open Execution Kg 3.60 4.00 4.00 8.00 8.00 In Enclosure Kg 8.60 9.00 9.20 17.50 17.50 Temperature withstand range (ambient) Terminal connection Weight * 2 Pole in series, *** For ratings 630A &above Bus Bar Termination Recomended 98 Stanguard On-Load Changeover Switch Size 2 Size 3 Size 4 Size 5 400 630 800 1000 1250 1600 2000 2500 3150 4 4 4 4 4 4 4 4 4 1000 1000 1000 1000 1000 1000 1000 1000 1000 415V 415V 415V 415V 415V 415V 415V 415V 415V 8 8 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 400/400 630/630 1000/1000 1250/1250 1600/1600 2000/2000 2500/2500 3150/3150 400/400 630/630 1000/1000 1250/1250 1600/1600 2000/2000 2500/2500 3150/3150 400/400 630/630 1000/1000 1250/1250 1250/1250 1250/1250 1250/1250 1250/1250 400/400 630/630 1000/1000 1250/1250 1600/1600 2000/2000 2500/2500 3150/3150 400/400 630/630 1000/1000 1000/1000 1250/1250 1250/1250 1600/1600 2000/2000 400/400 400/400 800/1000 800/1000 1000/1000 1000/1000 1000/1000 1000/1000 400/400 630/630 1000/1000 1250/1250 1600/1600 2000/2000 2500/2500 3150/3150 400/400 630/630 1000/1000 1250/1250 1250/1250 1250/1250 1250/1250 1250/1250 400/400 630/630 800/800 1000/1000 1250/1250 1250/1250 1250/1250 1250/1250 400/400 630/630 1000/1000 1250/1250 1600/1600 2000/2000 2500/2500 3150/3150 400/400 400/400 1000*/1000* 1000*/1000* 1000*/1000* 1000*/1000* 1000*/1000* 1000*/1000* 400*/400* 500*/500* 1000*/1000* 1000*/1000* 1000*/1000* 1000*/1000* 1000*/1000* 1000*/1000* 4000 6300 8000 1000 1000 1000 12500 12500 12500 3200 5100 6400 8000 8000 8000 10000 10000 10000 220 315 450 560 560 625 710 710 710 400 630 630/800 1000 1250 - - - - 80 80 80 80 80 - - - - 39 55 70 86 100 - - - - 30 30 35 50 50 50 - - - 1800/360 1800/360 1500/300 1500/300 500/100 500/100 500/100 500/100 500/100 10000 10000 10000 10000 10000 10000 2500 2500 1500 –5 to 50 –5 to 50 –5 to 50 –5 to 50 –5 to 50 –5 to 50 –5 to 50 –5 to 50 –5 to 50 300/32x8x2 50x8x2*** 50x10x2 63x12x2 50x8x4 100x10x3 100x10x3 100x10x4 150x10x4 240/30/x5x2 50x5x2*** 60x5x2 80x5x2 100x5x2 100x5x3 100x5x3 100x5x4 100x10x3 15.50 16.50 27.00 46.00 48.00 51.00 88.00 91.50 98.00 31.20 32.20 44.50 82.00 84.00 87.00 ** ** ** 99 Stanguard On-Load Changeover Switch Exploded view of standguard changeover Handle assembly Main label AUX. Switch (1CO / 2CO) (Optional) Aux. Switch plate Mounting screw Base assly Plain shaft M6 HEX NUT M6X16 HEX. Bolt M6 spring washer M6 washer Short link Mounting bracket Phase separator 100 Stanguard On-Load Changeover Switch Stanguard on-load changeover switch Size Rating Ordering code Open execution 125 ISCNFO0125 160 ISCNFO0160 200 ISCNFO0200 250 ISCNFO0250 0 1 2 3 4 5 320 ISCNFO0320 400 ISCNFO0400 630 ISCNFO0630 800 ISCNFO0800 1000 ISCNFO1000 1250 ISCNFO1250 1600 ISCNFO1600 2000 ISCNFO2000 2500 ISCNFO2500 3150 ISCNFO3150 Stanguard on-load changeover switch Rating Ordering code with Sheet steel enclosure 125 ISCNFO0125 160 ISCNFO0160 200 ISCNFO0200 250 ISCNFO0250 320 ISCNFO0320 400 ISCNFO0400 630 ISCNFO0630 800 ISCNFO0800 1000 ISCNFO1000 1250 ISCNFO1250 1600 ISCNFO1600 Note: Phase barriers & Handle with door interlock kit are integral part of the changeover switch Accessories Auxiliary contact • 1NO + 1NC • 2NO + 2NC Extension shaft + Channel-set 101 Stanguard On-Load Changeover Switch Dimensional details (in mm) - Open execution (Size ‘00’) Current (A) A B C D E F G H J Q R S T U V 040A 144 128 94.5 111 96.5 126.5 12 25.5 21 125 26.5 51 2.5 156 44 063A 144 128 94.5 111 96.5 126.5 12 25.5 21 125 26.5 51 2.5 156 44 080A 144 128 94.5 111 106.5 136.5 12 25.5 21 125 26.5 51 2.5 156 44 100A 144 128 94.5 111 106.5 136.5 12 25.5 21 125 26.5 51 2.5 156 44 H J 66.0 SQ. G C F D E Ø34.0 R B A S Ø6.0 4 NOS. 52.0 SQ. T Q U V Dimensional details (in mm) - In enclosure (Size ‘00’) Current (A) Cat No. L M N O P W 040A ISCNFE0040 210 160 200 256 5 165 063A ISCNFE0063 210 160 200 256 5 165 080A ISCNFE0080 210 160 200 256 5 165 100A ISCNFE0100 210 160 200 256 5 165 W L P M N O 102 Stanguard On-Load Changeover Switch Dimensional details (in mm) - 4 pole changeover switches in open execution (Size ‘0’) Current (A) A B C D E F G H J Q R S T U V 125 220 207 113 132 122 148 20 46 34 174 54 69 3.2 200 62 160 220 207 113 132 122 148 24 46 34 174 54 69 3.2 200 62 200 220 207 113 132 122 148 24 46 34 174 54 69 3.2 200 62 Dimensional details (in mm) - 4 pole changeover switches in open execution (Size ‘1’) Current (A) A B C D E F G H J Q R S T U V 250 315 300 134 156 165 198 28 63 54 220 57 89 4 244 62 320 315 300 134 156 165 198 35 63 54 220 57 89 4 244 62 Dimensional details (in mm) - 4 pole changeover switches in open execution (Size ‘2’) Current (A) A B C D E F G H J Q R S T U V 400 405 378 184 206 221 251 40 80 76 270 67 110 5 290 62 630 405 378 184 206 221 251 55 80 76 270 67 110 5 290 62 103 Stanguard On-Load Changeover Switch Dimensional details (in mm) - 4 pole changeover switches in open execution (Size ‘3’) Current (A) A B C D E F G H J Q R S T U V 800 464 430 212 234 280 330 45 97 76 292 71 120 8 312 62 Dimensional details (in mm) - 4 pole changeover switches in steel enclosures (Size ‘3’) Current (A) K L M N O P W 125 349 309 345 144 274 3 217 160 349 309 345 144 274 3 217 200 349 309 345 144 274 3 217 250 532 445 505 304 350 4 262 320 532 445 505 304 350 4 262 400 610 524 583 384 432 4 310 630 610 524 583 384 432 4 310 800 632 563 580 329 480 4 345 1000 805 705 760 530 630 6 420 1250 805 705 760 530 630 6 420 1600 805 705 760 530 630 6 420 *Dimensions for 2000A, 2500A & 3150A on request 104 Stanguard On-Load Changeover Switch Dimensional details (in mm) - 4 pole changeover switches in open execution (Size ‘4’) Current (A) A B C D E F G H J Q R S T U V 1000 570 528 290 315 331 380 70 100 85 362 101 145 10 420 62 1250 570 528 290 315 331 380 70 100 85 362 100 143.5 12 420 62 1600 570 528 290 315 331 380 70 100 85 362 98.5 140 15 420 62 Dimensional details (in mm) - Open execution (Size ‘5’) Current (A) B C A D I U E F J K G H T W 2000 528 290 580 470 315 620 100 75 68.5 412 420 30 12 12 2500 528 290 580 470 315 620 100 75 68.5 412 420 30 12 12 3150 528 290 580 470 315 620 100 75 68.5 412 420 30 15 15 105